Eck Industries Casting Brochure
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Transcript of Eck Industries Casting Brochure
Allison TransmissionHybrid H50/50 EP SystemStator Housing
Casting: Steering Knuckle
Alloy: 206 Aluminium
Benefit: Weight ReductionApproximately60 lbs per axle
206 Aluminum provides: • Longer useful life• Damage tolerant• Strength/weight ratio• Lower cost than forging
Casting: Air Cooled Cylinder Heads
Alloy: Classified
Benefit: Continuous or IntermittentHigh Temperature Operation
Eck Industries will pour the best alloy for your product. Eck casts most aluminum alloys. Primary alloys include:
• C355 • A356 • E357 • NASA 398• 201 • 203 • 206 • 224• 242 • 535 • 714 • 850• 852 • Aluminum metal matrix composites (MMC)
Water cooled manifoldcasting
Reduce the weight of your ductile iron parts by 50%.Eck has been pouring aluminum since 1948 and is known asan innovator of cast advanced alloys. One specialty is A206.Using low cost sand tools and foundry practices, Eck can reducethe weight of your component and provide strength and ductilitysimilar to forged aluminum.
A206 has successfully been used in applications for aftermarketautomotive, combat vehicles, military vehicle armoring, marineracing and top fuel racing.
Visit www.eckindustries.com to learn more about A206.
High Strength Aluminum • Typically Deliver 30–50% Weight Reduction •
Alloying & Metal Matrix Composites • Engine Components •
For applications that require improved performance atcontinuous or intermittent elevated temperatures, Eck hasan alloy solution for you. Al-Cu alloy systems, such asA206 and A242, continue to deliver excellent propertiesup to nearly 250 C̊. For even higher temperature applica-tions, alloys containing Scandium, Zirconium, Vanadiumand Chromium with or without ceramic reinforcementsare available. Eck is engaged in research of very high temperature alloys, which use nano-reinforcements to drive high temperature performance.
Eck Industries, Inc.
Eck Industries offers a wide variety of molding processes. Visit www.eckindustries.com for more information about each:
• Green Sand • Permanent Mold • Air Set • Semi-Permanent Mold• Low Pressure • Shell• Low Pressure Sand • Direct Squeeze
Water cooled manifoldsand core
COREMAKINGAir SetShell
Iso-Set
• Customer-focused casting designreview services
• Solidification modeling to assist in design for casting and in process development
• Internal heat treat, tensile and hardness testing, spectrometer
• Non-destructive evaluation using dye penetrant, digital and film X-ray inspection
• Ultrasound, boroscope, and pressure testing
• Impregnation, paint, conversion coatings and machining services offered throughselect outside vendorsEck offers nondestructive evaluation services
such as digital or film X-rays.Visit Eck online for more information about NDE services.
• Complex Castings • MAGMA Solidification Modeling
Eck uses MAGMA and Simtec/Wincastsimulation modeling software to assist inthe design of tooling and to communicatefeatures in the product design that posechallenges in casting.
Eck’s modeling services include “naturalsolidification” to quickly identify castingchallenges, full models with gating, risers,chills and filters, and advanced modelingthat includes property prediction, dendritearm spacing and other characteristics.
Transmission housing
www.eckindustries.com
1602 North 8th StreetManitowoc, WI 54220
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© 2013 Eck Industries. All rights reserved.
All trademarks and registered trademarksare property of their respective owners.
T 920.682.4618 F 920.682.9298
P.O. Box 967Manitowoc, WI 54221-0967
Family-Owned Small Business NAICS 331524 ISO 9001:2008 Certified ITAR Registered CAGE 25837
Facility Location: Mailing Address:
For six decades, Eck Industries has been committed to providingthe best aluminum castings in America. Over time and through innovation, Eck has developed some of the most technologicallyadvanced processes for complex casting. Today, Eck is providingleadership in alloy development, composite materials and nano-par-ticle technology.
Eck is a family-owned, small business that specializes in premium aluminum castings.We are ISO 9001:2008 Certified, ITAR Registeredand have PPAP capabilities in accordance withcurrent AIAG standards. Eck is committed to quality and our customers have come to relyon us for it.
Contact Eck with your next casting challenge.We’ll be leading the way for the next 60 years.