EC226 - Rotator frame ®engconshop.engcon.com/Images/user/1038721-L.pdfEC226 - Rotator frame...

10
Add new bearing ring 1061930 (plugs included) 2020-10-20 2020-08-19 2020-01-23 2019-04-24 2019-02-18 2018-07-31 2018-07-03 2018-07-02 2018-06-18 2017-10-18 2017-08-07 2017-05-18 Motor hose ECHF replaced. Photo replaced. Worm wheel, bearing ring, end lock, ePS cover replaced. Layout/irrelevant. New instructions added: Without Swivel / QSM. QTY for top part details corrected. Item no for shims kit added. Layout/irrelevant. Layout/irrelevant. Layout/irrelevant. Sensor for MACS replaced, new distance 3mm. Clarifying text regarding grease in rotator frame. Coversheet added. L K J I H G F E D C B A ® engcon EC226 - Rotator frame L 1038721 Drawing No: Planned document changes: Breifly: Document changes: Date: Change: Rev. after change: COVERSHEET 1 /10

Transcript of EC226 - Rotator frame ®engconshop.engcon.com/Images/user/1038721-L.pdfEC226 - Rotator frame...

Page 1: EC226 - Rotator frame ®engconshop.engcon.com/Images/user/1038721-L.pdfEC226 - Rotator frame ®engcon Dashed lines for overview, mounts on other pages/assemblies. indicates instruction.

Add new bearing ring 1061930 (plugs included) 2020-10-202020-08-192020-01-232019-04-242019-02-182018-07-312018-07-032018-07-022018-06-182017-10-182017-08-072017-05-18

Motor hose ECHF replaced. Photo replaced. Worm wheel, bearing ring, end lock, ePS cover replaced. Layout/irrelevant.New instructions added: Without Swivel / QSM.QTY for top part details corrected.Item no for shims kit added.Layout/irrelevant.Layout/irrelevant.Layout/irrelevant.Sensor for MACS replaced, new distance 3mm.Clarifying text regarding grease in rotator frame.Coversheet added.

LKJIHGFEDCBA

®engconEC226 - Rotator frameL1038721Drawing No:

Planned document changes:Breifly:

Document changes:Date: Change:

Rev. after change:

COVERSHEET

1 /10

Page 2: EC226 - Rotator frame ®engconshop.engcon.com/Images/user/1038721-L.pdfEC226 - Rotator frame ®engcon Dashed lines for overview, mounts on other pages/assemblies. indicates instruction.

®engconEC226 - Rotator frame

Dashed lines for overview, mounts on other pages/assemblies. indicates instruction. represents hose.

POS in order of assembly

L1038721Drawing No:

2 /10

COMMENTSQTYPARTDESCRIPTIONPOS(POS.2-3 included)11023732Rotator frame EC226 v.41 1630102Bushing WB802 45/50x50 2 1630319Bushing 85/90x403 Grease area in rotator frame

connecting to worm wheel4

11057021Worm wheel EC226 24 holes5 Grease area of worm wheel connecting

to o-ring and bearing ring6

1710965O-ring7 Oil area in rotator frame connecting

to bearing ring8

11056894Bearing ring EC226 V29Tighten screws in cross patterns. Then torque tighten in cross patterns two times

Adjustment with motor assembled. Tighten by hand while rotating worm wheel. Retighten without hydraulics until nudging worm wheel. Loosen 3cm

26

Torque: 34Nm18612201Screw TX40 M8x30 FZB 10,927 7611040Washer NL845Loctite 415. Harden 1 minute16000047Magnet 8x5x377 Punch serial number into rotator frame78Part of quick hitch assembly6650102Feather Key79Part of quick hitch assembly1710908O-ring 319,3x5,780See "Quick hitch"24 Bolts depends on quick hitch81Part of quick hitch assembly11023344Supporting plate shim 0,1mm82Part of quick hitch assembly11023447Supporting plate shim 0,3mm 83Part of quick hitch assembly11023292Supporting plate 84Part of quick hitch assembly26000157MC6S M8x20 12.9 ZFSHL85See separate instruction Assemble break support86

80

79

2

9

MACS:

77

27

785458483823

78

86

1

6

8

4

5

26 26

81

Page 3: EC226 - Rotator frame ®engconshop.engcon.com/Images/user/1038721-L.pdfEC226 - Rotator frame ®engcon Dashed lines for overview, mounts on other pages/assemblies. indicates instruction.

®engconEC226 - Rotator frame

Dashed lines for overview, mounts on other pages/assemblies. indicates instruction. represents hose.

POS in order of assembly

L1038721Drawing No:

3 /10

COMMENTSQTYPARTDESCRIPTIONPOS 1630102Bushing WB802 45/50x50 2 1630319Bushing 85/90x403 21016104Axial washer (with ear)10 11016101Worm Screw EC22611Note rotation play on module card Rotation play: 0,05mm - 0,20mm12(1011512, 1011513, 1011514 included)11043983Shims kit End Lock 0,3-0,4-0,5mm13For standard & option ePS11055665End Lock EC226 V214For option MACS11028331End Lock EC226 MACS15 17000485O-ring 27x516 11041613Cover End lock17Torque: 217Nm86000158MC6S M14x90 12.9 ZFSHL18 17000920O-ring 82,22x2.62 N/7019(POS.21-22 included)11022288Hydraulic motor + chock valve 20 1720124Hydraulic motor White 200cc21Torque: 77Nm. Assemble before connecting motor to rotator frame

11044091Chock valve White 160/200cc22

Assemble before connecting motor to rotator frame

2710157Adapter 90°23

10611042Washer NL1224Torque: 136Nm26000150MC6S M12x35 12.9 ZFSHL25See "Central lubrication" Begin lubrication assembly28 2711503Plug Bsp 1/8"29QTY: 2 for QSM, 10 for MACS7611041Washer NL1034QTY: 2 for QSM, 7 for MACSTorque: 79Nm

4610453Socket Head Screw 10x4035

11055677Protection ePS73Distance 3mm. Nut torque: 3Nm11043698Inductive sensor M8 PNP MACS74 Use temporary connector to turn

clockwise into position75

(Previously also for ePS)11016554Protection MACS 76Part of make up2611301Screw Cover M1287Part of make up8611304Screw Cover M1488

88 1813

113

23

MACS: NB! Distance 3mm: Connector position:

10

ePS:

872524

Photos on page 9.

222

14 15,12

75

21

See instruction,ePS

74 3mm

19

29 28

7634 35

73

-

-16 17

Grease generouslyGrease generouslyGrease generously

Page 4: EC226 - Rotator frame ®engconshop.engcon.com/Images/user/1038721-L.pdfEC226 - Rotator frame ®engcon Dashed lines for overview, mounts on other pages/assemblies. indicates instruction.

®engconEC226 - Rotator frame

Dashed lines for overview, mounts on other pages/assemblies. indicates instruction. represents hose.

POS in order of assembly

L1038721Drawing No:

4 /10

COMMENTSQTYPARTDESCRIPTIONPOS 21015672Cylindrical pin30 11024824Valve plate 7-ch.swivel EC219,22632 11031517Mounting plate Central lubrication ECHF33QTY: 2 for QSM, 10 for MACS7611041Washer NL1034QTY: 2 for QSM, 7 for MACSTorque: 79Nm

4610453Socket Head Screw 10x4035

QTY: 2 for 6-ch3611515MC6S M10x50 12.9 Geomet36QTY: 2 for 6-ch5710703Washer GBR06 3/837 3710131Adapter 3/8"38 1710242Bulkhead adapter Bsp 3/8"39 1710262Bulkhead adapter extended Bsp 3/8"40See "Valve blocks & Swivels"11027386Valve block & Swivel Complete without

slipring ECHF41

For QS. See "Slip rings"11030298Kit Slip ring ECHF DTM42 11026200Cover plate slip ring43 4610594Socket Head Screw MC6S 5x1044 7611040Washer NL845 5610439Socket Head Screw 8x5046 17001404Hose hydraulic motor Long ECHF48 17000026Hose hydraulic motor Short ECHF49See "Central lubrication"11021136Lubrication kit58 2610403MC6S M5x30 12.959QTY: 2 for option ePS on 6-ch1610404Socket Head Screw 5x3560 2712422O-ring 6,07x1,7861 1710912O-ring 15,6x1,7862 4710973O-ring 12,42x1,7863 11028391Connection block ECHF64Spring pin included in swivel Guide with spring pin65QTY: 5 for option MACS6650408Pipe Plug M3669 1650411Pipe Plug M36/M8 MACS70

ECHF

MACS

3634

Photos on page 9.

70 69

34

36

4243

3435

373839

404546

3332

64

6044 58

656361

41

49

48

59

30

-

34 35-

Page 5: EC226 - Rotator frame ®engconshop.engcon.com/Images/user/1038721-L.pdfEC226 - Rotator frame ®engcon Dashed lines for overview, mounts on other pages/assemblies. indicates instruction.

®engconEC226 - Rotator frame

Dashed lines for overview, mounts on other pages/assemblies. indicates instruction. represents hose.

POS in order of assembly

L1038721Drawing No:

5 /10

MACS

Without Swivel / QSMCOMMENTSQTYPARTDESCRIPTIONPOS 11047832Spacer central lubrication31 11031517Mounting plate Central lubrication ECHF33QTY: 2 for QSM, 10 for MACS7611041Washer NL1034QTY: 2 for QSM, 7 for MACSTorque: 79Nm

4610453Socket Head Screw 10x4035

See "Central lubrication"11021136Lubrication kit58 2610403MC6S M5x30 12.959QTY: 2 for option ePS on 6-ch1610404Socket Head Screw 5x3560QTY: 5 for option MACS6650408Pipe Plug M3669 1650411Pipe Plug M36/M8 MACS70Part of quick hitch assembly17000957Hose hydraulic motor A QSM101Part of quick hitch assembly17000958Hose hydraulic motor B QSM102

70 69

31

33

3435

59

6058

102

101

Page 6: EC226 - Rotator frame ®engconshop.engcon.com/Images/user/1038721-L.pdfEC226 - Rotator frame ®engcon Dashed lines for overview, mounts on other pages/assemblies. indicates instruction.

®engconEC226 - Rotator frame

Dashed lines for overview, mounts on other pages/assemblies. indicates instruction. represents hose.

POS in order of assembly

L1038721Drawing No:

6 /10

COMMENTSQTYPARTDESCRIPTIONPOSQTY: 2 for QSM, 10 for MACS7611041Washer NL1034QTY: 2 for QSM, 7 for MACSTorque: 79Nm

4610453Socket Head Screw 10x4035

QTY: 2 for 6-ch3611515MC6S M10x50 12.9 Geomet36QTY: 2 for 6-ch5710703Washer GBR06 3/837 7611040Washer NL845 5610439Socket Head Screw 8x5046 1610460Socket Head Screw 10x6047 11011515Valve plate50 11018052Mounting plate Central lubrication51Assemble before connecting valve block to rotator frame

2710106Adapter 3/8"52

See "Valve blocks & Swivels"11023911Valve block & Swivel Complete without slip ring DTM

53

(POS.55 included)See "Valve blocks & Swivels"

11030297Valve block & Swivel Complete with slip ring DTM

54

11032566Kit slip ring DTM55 1742332Hose hydraulic motor Long 6-ch56 1742331Hose hydraulic motor Short 6-ch57See "Central lubrication"11021136Lubrication kit58 2610403MC6S M5x30 12.959QTY: 2 for option ePS on 6-ch1610404Socket Head Screw 5x3560 6710901O-ring 9,25x1,7866 11024045Connection block67"1" on swivel against "X" on block Guide by number/letter68QTY: 5 for option MACS6650408Pipe Plug M3669 1650411Pipe Plug M36/M8 MACS70 11029973Mounting plate angle sensor ePS71 1610405Socket Head Screw 5x4072

6-ch

MACS

ePS:

7271

60

Photos on page 9.

68

3634

53 54

58 6046

3534

4734

6970

50

6766

52 37

45

55

30

59

51

51

,

56

57

34 35-

Page 7: EC226 - Rotator frame ®engconshop.engcon.com/Images/user/1038721-L.pdfEC226 - Rotator frame ®engcon Dashed lines for overview, mounts on other pages/assemblies. indicates instruction.

®engconEC226 - Rotator frame

Dashed lines for overview, mounts on other pages/assemblies. indicates instruction. represents hose.

POS in order of assembly

L1038721Drawing No:

7 /10

Top part, service, make upCOMMENTSQTYPARTDESCRIPTIONPOS 10611042Washer NL1224 7611040Washer NL845Used if required11011244Shims tilt axle89 11011238Tilt axial washer90QTY: 8 for option Wide4710968O-ring 9,92x2,6291 26000145MC6S M8x40 12.9 ZFSHL92 2630320Bushing WB802 100/105 L4093 21011240Tilt axle EC26/EC22694Torque: 333Nm186000156MC6S M16x100 12.9 ZFSHL95QTY: 4 for option Wide2640413Slotted pin96 21016398Cylinder axle97(POS.99 included)41016393Clamping half98 41016439Rubber spacer clamping half99Torque: 136Nm86000155MC6S M12x55 12.9 ZFSHL100Part of make up81018621Screw Cover M12 Clamping half103Part of make up181004801Screw Cover M16 Tilt axle104Part of make up11025953Sticker kit - EC226105Part of make up11033118Sticker kit - EC226 GR106For rotation & break play11025960Service Package EC226107With tilt axle & cylinder axle11025959Service Package EC226108 1922004Service book EC209-EC226109

engcon

103 10099

96

9197

89 90 91

94

24

9345 92

98

105 106 107 108 109,

95104

Page 8: EC226 - Rotator frame ®engconshop.engcon.com/Images/user/1038721-L.pdfEC226 - Rotator frame ®engcon Dashed lines for overview, mounts on other pages/assemblies. indicates instruction.

®engconEC226 - Rotator frame

Dashed lines for overview, mounts on other pages/assemblies. indicates instruction. represents hose.

POS in order of assembly

L1038721Drawing No:

8 /10

Top part, option WideCOMMENTSQTYPARTDESCRIPTIONPOS 10611042Washer NL1224QTY: 8 for option Wide4710968O-ring 9,92x2,6291QTY: 4 for option Wide2640413Slotted pin96 21016398Cylinder axle97(POS.99 included)41016393Clamping half98 41016439Rubber spacer clamping half99Part of make up81018621Screw Cover M12 Clamping half103 21016534Shaft, EC226W110 41016533Spacer, EC226W111Torque: 136Nm8611514MC6S 12x100 12.9 Geomet 112

91

103 112

9897

24

96

110 96111

99

91

See instructionStd Top part components

Page 9: EC226 - Rotator frame ®engconshop.engcon.com/Images/user/1038721-L.pdfEC226 - Rotator frame ®engcon Dashed lines for overview, mounts on other pages/assemblies. indicates instruction.

®engconEC226 - Rotator frame

Dashed lines for overview, mounts on other pages/assemblies. indicates instruction. represents hose.

POS in order of assembly

L1038721Drawing No:

9 /10

COMMENTSQTYPARTDESCRIPTIONPOS(POS.21-22 included)11022288Hydraulic motor + chock valve 20 17001404Hose hydraulic motor Long ECHF48 17000026Hose hydraulic motor Short ECHF49 1742332Hose hydraulic motor Long 6-ch56 1742331Hose hydraulic motor Short 6-ch57 11055677Protection ePS73(Previously also for ePS)11016554Protection MACS 76Part of quick hitch assembly17000957Hose hydraulic motor A QSM101Part of quick hitch assembly17000958Hose hydraulic motor B QSM102

4849

Option ePS

76

20

6-ch

ECHF

20

5756

Option MACS

73*

*

**

*No torque until control system assembly

Page 10: EC226 - Rotator frame ®engconshop.engcon.com/Images/user/1038721-L.pdfEC226 - Rotator frame ®engcon Dashed lines for overview, mounts on other pages/assemblies. indicates instruction.

®engconEC226 - Rotator frame

Dashed lines for overview, mounts on other pages/assemblies. indicates instruction. represents hose.

POS in order of assembly

L1038721Drawing No:

10 /10

Replaced from 2014-02

MACS:Replaced from 2017-08

Replaced from 2013-10

Replaced from:

Replaced from 2013-03

Replaced from 2020-07 Replaced from 2020-06

ePS:ePS:

Replaced from2020-10

Related spare parts COMMENTSQTYPARTDESCRIPTIONPOS(POS.2-3 included)11023732Rotator frame EC226 v.41 11057021Worm wheel EC226 24 holes5 11056894Bearing ring EC226 V29For standard & option ePS11055665End Lock EC226 V214Assemble before connecting motor to rotator frame

2710157Adapter 90°23

Torque: 34Nm18612201Screw TX40 M8x30 FZB 10,927 17001404Hose hydraulic motor Long ECHF48 17000026Hose hydraulic motor Short ECHF49 1742332Hose hydraulic motor Long 6-ch56 1742331Hose hydraulic motor Short 6-ch57See "Central lubrication"11021136Lubrication kit58 2610403MC6S M5x30 12.959 11055677Protection ePS73Distance 3mm. Nut torque: 3Nm11043698Inductive sensor M8 PNP MACS74(Previously also for ePS)11016554Protection MACS 76Replaced by POS.48 from 2020-1017000025Hose hydraulic motor Long ECHF113Replaced by POS.14 from 2020-0711016549End Lock ePS EC226114Replaced by POS.14 from 2020-0711016103End Lock EC226115Replaced by POS.5 from 2020-0611023246Worm wheel EC226 18 holes116Replaced by POS.9 from 2020-0611016545Bearing ring EC226117Replaced by POS.74 from 2017-08Distance 4mm. Nut torque: 3Nm

11028045Inductive sensor M8-M12 MACS118

Used until 2016-0511011242Wear washer119Used until 2016-058610108Hex Head Screw 6x12120Used until 2013-1012610958Socket Head Screw 20x90 Umbraco121Replaced by POS.23 from 2013-032710510Adapter DSVW-15 LR122Replaced by POS.56 from 2013-031740275Hose hydraulic motor v1 Long123Replaced by POS.57 from 2013-031740274Hose hydraulic motor v1 Short124

122

119120

1023306, 10165032015-042016-05

QTY:3

10178151016102 10163951013830

QTY:1227

123 124

118

59

117

116

34 35

76 ,114 115

-

121

113