Eaton Safety & Reliability Solutions in the Oil & Gas ...pub/@seasia/@elec/documents/... · Eaton...

© 2013 Eaton. All Rights Reserved.

Eaton Safety & Reliability Solutions in the Oil & Gas Industry – Electrical

Victor Lee

Commercial Marketing Manager | SEA

Eaton Oil & Gas Solution Tech Day

Japan, October 2013

© 2013 Eaton. All rights reserved.

Eaton Oil & Gas Solution Tech Day,

Japan, October 2013

We help the world use electrical, fluid

and mechanical power more reliably,

efficiently, safely and sustainably.

Eaton is a leading diversified

power management

company



Japan, October 2013

Power distribution

& circuit protection

Backup

power protection

Control &

automation

Solutions for

harsh & hazardous

environments

Engineering

Services

IT and data centers

Oil & gas, mining,

industrial

Electric utility

Commercial

Institutional

Government

Alternative energy

Residential

Machinery OEMs

Lighting &

security

Structural &

wiring devices

Electrical Sector overview Solutions for the entire power system



Japan, October 2013

Creating Value:

• Arc flash and network studies

• Power quality and monitoring solutions

• Network and application knowledge

• Total Cost of Ownership

Safety, Sustainability and Availability:

• Arc free design

• SF6 free

• Solid insulation

• Vacuum interrupters

• System integration



Japan, October 2013

Features & benefits

• Safe

• Reliable

• Maintenance free

• > 30,000 mechanical operations

• > 100 short-circuit switching

operations x Isc

• Compact

* Eaton estimates based on current industry trends

Experience

• Pioneers in vacuum technology

for over 80 years

• First vacuum interrupter in 1967



Japan, October 2013

Features & benefits

• High Mechanical Strength

• Protects Against Harsh

Climatic Conditions

• Protects Against Mechanical

Impact Shock and Vibration

• High Thermal Conductivity

• High Electrical Resistivity and Creepage

• Environmentally Friendly

• Environment friendly

Experience

• Developments through solid insulation

technology in the 1950’s

• Full encapsulation capability in the 1990’s



Japan, October 2013

Low-environmental impact

• Fully Air and epoxy-resin insulated

• Vacuum switching

• Low end of life disposal costs

• Fully recyclable

• SF6 Free: No use of SF6 gas in production or operation

• No leakage of this harmful greenhouse gas

• No toxic by-products produced

• No SF6 gas service checks

Switchgear…..with sustainability built



Japan, October 2013

RELIABILITY, EFFICIENCY, SAFETY

and SUSTAINABILITY.

Integration into Eaton’s Switchgear

Solutions

Meet requirements for:

• Improved energy efficiency,

• Life extendibility,

• Optimized space,

• Minimized capital expenditure,

• Speed of installation,

• Sustainability

• Uptime

• Safety



Japan, October 2013

MV Solutions - Overview

Xiria Xiria-E

Power Xpert FMX Power Xpert UX

MVA AmpGard



Japan, October 2013

LV Solutions - Overview

Capitole 40

Flashgard MCC Freedom 2100 MCC

Power Xpert

CX



Japan, October 2013

Efficiency Solutions

Fully-Automated Xiria

Positioning

Eaton RTU

IEC 60870-5-104

IEC 61850

Batteries

3G/GPRS

Modem

Protection

Current

Voltage & Current

Direction

Positioning

Eaton RTU

IEC 60870-5-104

IEC 61850

Batteries

3G/GPRS

Modem

Protection

Current

Voltage & Current

Direction

Functionalities with RTU:

• Control and status monitoring up to 5 panels

• Alarming, event recording and data logging

• Programmable logic according to IEC 61131-3

• Communication (Ethernet and Wireless)

• IEC 61850 compliance

• Web interface (monitoring)

Types:

RTU Remote Terminal Unit without

modem

RTU M Remote Terminal Unit with

modem



Japan, October 2013


Power XpertTM FMX

• Remote operation/earthing

• VT disconnects

Integrated cable test facility

• Simple cable testing via front panel

• Eliminates need to remove plug cover

• Prevents disturbed cable connections

Additionally flexibility…..

exchange of circuit-breakers



Japan, October 2013


Integrated arc absorber reduces output impact

Facilitates switchroom design and simplifies installation

Power XpertTM FMX

Xiria-E



Japan, October 2013


Front access MV withdrawable and fixed mounted switchgear

solutions

Optimised Footprint Power XpertTM FMX

Power XpertTM UX



Japan, October 2013


Changing of compartment size

under live conditions

E.g. from a 18.5

kW to a 45 kW

motor starter …

… simple removal of the

compartment separation plate …

… and insertion of the 45 kW

motor-starter on the

already present main

isolating scissor contacts.

On-site modification of

drawout units

Capitole 40 System flexibility



Japan, October 2013

Reliability Solutions

• Modern MV Breaker Technology

• Epoxy encapsulation

• Greater than 20,000 mechanical

endurance

• Lubrication free mechanism

• Single tool accessory replacement

400A Contactor

1M Electrical Operations

2.5M Mechanical Operations

800A Contactor

250K Electrical Operations

1M Mechanical Operations

Time tested SL vacuum

contactors insure long life

with low maintenance



Japan, October 2013


+

Eaton is a fully integrated manufacturer

World Leading

Vacuum Interrupters

Epoxy

Encapsulation

Technology

Universal

Mechanism

Assembly

W-VACi Vacuum Circuit Breaker

Protection & Control



Japan, October 2013


The features

• Permanent magnetic actuator

• Mono-stable principle

• Low tripping energy

Force-stroke characteristics

as required by vacuum switch

as offered by a conventional

spring operated mechanism

as offered by an

electromagnetic mechanism

Reliable circuit-breaker with Innovative

Electromagnetic Mechanism

Power XpertTM FMX



Japan, October 2013


Corona-free by design

Corona emissions have been eliminated by special fabrication and

assembly techniques, such as rounding of all sharp copper edges,

employing star washers for bolting metal barriers and utilising

specially crafted standoff insulators for primary bus supports.

Insulated Bus

All primary bus conductors are

insulated with track-resistant

fluidized bed epoxy coating.

MVA Metal Clad Switchgear



Japan, October 2013


• At insertion of tray, main

contact pins create extra

contact force at both busbar

and tray sides

• Construction of contact jaws

prevents possible welding at

busbars

Patented scissor-shaped contact design

Increasing through-going (short-circuit)

currents cause increased contact

pressure on the vertical busbars and on the

tray's contact pins, consequently preventing

contact repulsion under short-circuit

conditions

(Force of attraction on parallel conductors at

high through-going currents)

Capitole 40 Main isolating contacts



Japan, October 2013


On-Line Partial Discharge Monitoring

InsulGard – the Predictive Monitor

• Detection of Insulation Degradation before FAILURE!!

• Easy to use diagnostic system and software.

• Ability to incorporate Reliability Centered Maintenance

System versus Time/Interval Based Maintenance.

• Elimination of system outages, lost production, safety

incidents.

Predictive Diagnostics for majority of

electrical equipment:

• Rotating Equipment – Motors/Generators

• Switchgear

• Cables and Bus Duct

• 15 channel partial discharge monitor

Sensors include: coupling capacitors,

radio frequency CT’s and motor RTDs

• Web access through Ethernet port (FTP

data file transfer, email on alarm)

• USB, Modbus, Modbus TCP



Japan, October 2013


E-ESS Offerings

• Aftermarket

• PCB Class 1 Reconditioning

• Power System Studies & Audits

• Arc Flash Studies & Solutions

• Field Services

• Offshore Certified

• Start-Up & Commissioning

• 24/7 Response

• Turnkey Projects & PM

Life Extension & Reduced Maintenance



Japan, October 2013

Reliability/Safety Solutions

Capitole 40 – Fault Free Zone

Fully insulated main

busbar system

Insulated

branch bars

Individually insulated busbar

sections

Epoxy resin coated busbars

Easy extendable on site



Japan, October 2013


Phase-to-phase

Segregation (Arc Proof):

• At cable and busbar

side of incoming

feeders

• At left and right of bus

couplers




Japan, October 2013


Silver plated

vertical busbars

Each set of parallel busbars is

located in a partitioned section of

the glass-fibre reinforced busbar

duct.

Fault Free:

phase to phase and phase to

earth faults excluded Epoxy coated connection bars

between main and vertical busbars.




Japan, October 2013



… and vertical busbar sides.

Double sided phase segregation is

accomplished before the main

contact pins enter the contact

cassettes.

Full phase-to-phase segregation

at both motor tray …



Japan, October 2013

Safety Solutions – Safe isolation

Xiria / Xiria-E

Visible

Isolation/earthing

Vacuum Interrupter

position

Changeover

switch



Japan, October 2013


Through the door or motorised racking

Motorised 2-position disconnector

UX/W-VACi

MVA

FMX



Japan, October 2013


Remote racking device

• Accessory to perform RotoTract (FlashGard)

racking safely behind NFPA 70E Arc Flash

boundaries

Remote Power Racking

system RPR-2



Japan, October 2013


• Moving from Disconnected to Test to Connected behind a closed door

• Meeting IEC TR 61641 criteria 1-7 also when inserting / withdrawing functional unit

• Physical separation in disconnected position

Disconnected: Main and

Auxiliary contacts are

disconnected

Padlock facility

Connected: Main and

Auxiliary contacts are

connected

Test: Auxiliary contacts

are connected and

Main contacts are

disconnected

Lever can only be moved when door is closed (locked) and

isolator is in the OFF-position.

Capitole 40 MTP



Japan, October 2013

Safety Solutions – Arc Fault Mitigation

MV Epoxy Insulation

W-VACi

SVS

FMX



Japan, October 2013

Safety Solutions – Arc Fault Mitigation

Labyrinth Vertical Bus

Insulated Bus

• Both the horizontal and

vertical buses are insulated

• Prevents phase to phase

fault propagation

FlashGard MCC

Capitole 40

Fault Free Zone

Per previous



Japan, October 2013

Safety Solutions – Personnel Safety

Safe cable connection

• Access to cable termination

only possible with removed

draw-out unit

• Safe connection of

outgoing cables feasible

under live conditions

Internal segregation

Form 4a in Capitole 40

• All connection terminals for external conductors

integrated in each separate compartment

Incoming and outgoing functional units

Terminals for external conductors

Personal safety - Capitole 40



Japan, October 2013

Safety Solutions – Shield the Operator

Internal Arc Classification (Arc Resistant)

Xiria

Xiria-E

Power Xpert

FMX

Power Xpert UX

Capitole 40



Japan, October 2013

Safety Solutions – Shield the Operator

Internal Arc Classification (Arc Resistant)

Arc Resistant MVA

Arc resistant

Ampgard



Japan, October 2013

Safety Solutions – Reduce Severity

“Equipment downstream of a

circuit breaker equipped with an

ARMS™ can have a significantly

lower incident energy level.”

Benefits of optional Arcflash Reduction Maintenance System™ (ARMS) are:

• Increased personnel safety by limiting the available arc flash energy.

• Simple to operate.

• Enabled with the circuit breaker door closed by a door mounted lockable switch

• Enabled only for the time required to perform the (maintenance) work.

• Preserves overcurrent coordination under normal conditions.



Japan, October 2013

Questions?



Japan, October 2013

Eaton Safety & Reliability Solutions in the Oil & Gas ...pub/@seasia/@elec/documents/... · Eaton...

Documents

Transcript of Eaton Safety & Reliability Solutions in the Oil & Gas ...pub/@seasia/@elec/documents/... · Eaton...