Eaton 25HP 2 Stage Compressor with 4 Valves - Exploded View and Assembled Parts List

5
UNLESS OTHERWISE SPECIFIED DIM. TOLERANCES ARE AS FOLLOWS: X XX XXX XXXX INCH .1 .02 .005 .0005 mm 0.5 0.13 0.013 ANG. .50 DEG REMOVE BURRS & BREAK SHARP EDGES: INCH .003 - .015 mm 0.1 - 0.4 CORNER FILLETS TO : INCH .020 mm 0.5 MACHINE SURFACES : INCH 125 mm METRIC DIMS. SHOWN IN [BRACKETS] A B C D D 1 2 3 C 4 5 6 7 8 B A 1 2 3 4 5 6 7 8 APPD REV BY DESCRIPTION DATE REV DATE FLATNESS STRAIGHTNESS ANGULARITY PERPENDICULARITY (SQUARENESS) PARALLELISM ROUNDNESS (CIRCULARITY) CYLINDRICITY PROFILE OF ANY SURFACE PROFILE OF ANY LINE RUNOUT TRUE POSITION CONCENTRICITY SYMMETRY CONFIDENTIAL : THIS DRAWING AND ITS INFORMATION ARE THE EXCLUSIVE AND CONFIDENTIAL PROPERTY OF AIRBASE INDUSTRIES AND ARE NOT TO BE DISCLOSED, DUPLICATED, DISTRIBUTED OR OTHERWISE USED WITHOUT THE WRITTEN CONSENT OF AIRBASE INDUSTRIES. - ALL RIGHTS RESERVED. DR BY: APPD: DR BY DATE: APPD DATE: THIRD ANGLE PROJECTION EDS DATE FORMAT REV DESCRIPTION SIZE DWG NO GEOMETRIC CHARACTERISTICS & SYMBOLS SHEET ASME Y14.5 1994 1000 CASS DR CLAYTON, OHIO 45315 AIRBASE INDUSTRIES A SW 4 1 2 3 6 5 7 8 9 10 11 9 12 13 14 15 16 17 18 19 16 15 14 13 19 17 18 20 21 22 22 23 24 25 26 27 28 29 30 31 34 35 36 37 38 39 40 41 40 40 43 44 43 45 46 47 48 49 50 42 40 50 51 52 53 43 43 40 40 41 40 40 42 55 57 56 56 63 62 61 65 64 58 59 60 54 66 67 68 69 Ref. Page 2 for exploded view of RIGHT HEAD 32 33 75 70 71 72 74 73 54 76 60 59 54 59 60 60 59 64 65 63 62 61 56 57 77 66 67 68 69 49 48 47 50 50 43 46 44 43 58 40 42 51 43 52 40 40 43 41 78 78 40 40 41 40 40 42 45 Ref. Page 2 for exploded view of LEFT HEAD 100 100 103 102 102 54 LOW PRESSURE PISTON HIGH PRESSURE PISTON LOW PRESSURE PISTON HIGH PRESSURE PISTON A XX XX-XX-XXXX XXXX XX-XX-XXXX Alan Cain 12-10-2014 12-10-2014 D EC25 EXPLODED PARTS LIST 1 OF 3 XXXXXX

Transcript of Eaton 25HP 2 Stage Compressor with 4 Valves - Exploded View and Assembled Parts List

Page 1: Eaton 25HP 2 Stage Compressor with 4 Valves - Exploded View and Assembled Parts List

UNLESS OTHERWISE SPECIFIEDDIM. TOLERANCES ARE AS FOLLOWS: X XX XXX XXXXINCH .1 .02 .005 .0005mm 0.5 0.13 0.013ANG. .50 DEGREMOVE BURRS & BREAK SHARP EDGES:

INCH .003 - .015 mm 0.1 - 0.4CORNER FILLETS TO :

INCH .020 mm 0.5MACHINE SURFACES :

INCH 125 mm METRIC DIMS. SHOWN IN [BRACKETS]

A

B

C

D D

123

C

45678

B

A

12345678

APPDREV BYDESCRIPTION DATEREV DATE

FLATNESSSTRAIGHTNESSANGULARITYPERPENDICULARITY (SQUARENESS)PARALLELISMROUNDNESS (CIRCULARITY)CYLINDRICITYPROFILE OF ANY SURFACEPROFILE OF ANY LINERUNOUTTRUE POSITIONCONCENTRICITYSYMMETRY

CONFIDENTIAL : THIS DRAWING AND ITS INFORMATION ARETHE EXCLUSIVE AND CONFIDENTIAL PROPERTY OF AIRBASEINDUSTRIES AND ARE NOT TO BE DISCLOSED,DUPLICATED, DISTRIBUTED OR OTHERWISE USED WITHOUTTHE WRITTEN CONSENT OF AIRBASE INDUSTRIES. - ALL RIGHTS RESERVED.

DR BY:

APPD:

DR BY DATE:

APPD DATE:

THIRD ANGLEPROJECTION

EDS DATEFORMAT REV

DESCRIPTION

SIZE DWG NO

GEOMETRIC CHARACTERISTICS & SYMBOLS

SHEETASME Y14.5 1994

1000 CASS DRCLAYTON, OHIO

45315AIRBASE

INDUSTRIES

A

SW

4

1

2

3

6

5

7

8

9 10

11

912

13 14

15 16

17

18

19

16

15

14

13

19

1718

20

2122

22

2324

25

26

2728

29

30

31

34

35

36

37

38

39

40 41 40

40

4344

4345

4647

4849

50

42

40

50

51

52

534343

4040

41

40

40

42

55

57

56

56

636261

6564

58

59

60

54

66

67

68

69

Ref. Page 2for exploded viewof RIGHT HEAD

3233

75

70

7172

74

73

54

76

60

5954

5960

6059

64

6563

62

61

56 57

77

6667

6869

49

48

47

50 50

43

46

44

43

5840

42

51

43

52

4040

43

41

78

78

40

40

41

40

40

42

45

Ref. Page 2for exploded viewof LEFT HEAD

100100

103

102

102

54

LOW PRESSUREPISTON

HIGH PRESSUREPISTON

LOW PRESSUREPISTON

HIGH PRESSUREPISTON

A XX XX-XX-XXXX XXXX XX-XX-XXXX

Alan Cain

12-10-2014

12-10-2014

D EC25 EXPLODED PARTS LIST

1 OF 3

XXXXXX

Page 2: Eaton 25HP 2 Stage Compressor with 4 Valves - Exploded View and Assembled Parts List

UNLESS OTHERWISE SPECIFIEDDIM. TOLERANCES ARE AS FOLLOWS: X XX XXX XXXXINCH .1 .02 .005 .0005mm 0.5 0.13 0.013ANG. .50 DEGREMOVE BURRS & BREAK SHARP EDGES:

INCH .003 - .015 mm 0.1 - 0.4CORNER FILLETS TO :

INCH .020 mm 0.5MACHINE SURFACES :

INCH 125 mm METRIC DIMS. SHOWN IN [BRACKETS]

A

B

C

D D

123

C

45678

B

A

12345678

APPDREV BYDESCRIPTION DATEREV DATE

FLATNESSSTRAIGHTNESSANGULARITYPERPENDICULARITY (SQUARENESS)PARALLELISMROUNDNESS (CIRCULARITY)CYLINDRICITYPROFILE OF ANY SURFACEPROFILE OF ANY LINERUNOUTTRUE POSITIONCONCENTRICITYSYMMETRY

CONFIDENTIAL : THIS DRAWING AND ITS INFORMATION ARETHE EXCLUSIVE AND CONFIDENTIAL PROPERTY OF AIRBASEINDUSTRIES AND ARE NOT TO BE DISCLOSED,DUPLICATED, DISTRIBUTED OR OTHERWISE USED WITHOUTTHE WRITTEN CONSENT OF AIRBASE INDUSTRIES. - ALL RIGHTS RESERVED.

DR BY:

APPD:

DR BY DATE:

APPD DATE:

THIRD ANGLEPROJECTION

EDS DATEFORMAT REV

DESCRIPTION

SIZE DWG NO

GEOMETRIC CHARACTERISTICS & SYMBOLS

SHEETASME Y14.5 1994

1000 CASS DRCLAYTON, OHIO

45315AIRBASE

INDUSTRIES

A

SW

79

80

82

81

83

85

86

90

91

87

82

92

84

8987

88

82 91

92

93

89

94

89

95

96

97

Right Head Valve Assembly

Orientation: View from Flywheelend of pump head will be on the right cylinder

Low Pressure IntakeValve Assemly

Low Pressure ExhaustValve Assemly

High Pressure ExhaustValve Assemly

High Pressure IntakeValve Assemly

Low Pressure Exhaust Port

High Pressure Intake Port

9897

98

80

81

85

87

86

90

91

93

89

82

92

89

82

83

84

89

87

88

91

95

96

98

97

9798

94

92

82

High Pressure IntakeValve Assemly

High Pressure ExhaustValve Assemly

Low Pressure ExhaustValve Assemly

Low Pressure IntakeValve Assemly

High Pressure Exhaust Port

99

Left Head Valve Assembly

Orientation: View from Flywheelend of pump head will be on the Left cylinder

A XX XX-XX-XXXX XXXX XX-XX-XXXX

W.R. WATKINS

01-10-2012

01-10-2012

D EC25 EXPLODED PARTS LIST

2 OF 3

XXXXXX

Page 3: Eaton 25HP 2 Stage Compressor with 4 Valves - Exploded View and Assembled Parts List

UNLESS OTHERWISE SPECIFIEDDIM. TOLERANCES ARE AS FOLLOWS: X XX XXX XXXXINCH .1 .02 .005 .0005mm 0.5 0.13 0.013ANG. .50 DEGREMOVE BURRS & BREAK SHARP EDGES:

INCH .003 - .015 mm 0.1 - 0.4CORNER FILLETS TO :

INCH .020 mm 0.5MACHINE SURFACES :

INCH 125 mm METRIC DIMS. SHOWN IN [BRACKETS]

A

B

C

D D

123

C

45678

B

A

12345678

APPDREV BYDESCRIPTION DATEREV DATE

FLATNESSSTRAIGHTNESSANGULARITYPERPENDICULARITY (SQUARENESS)PARALLELISMROUNDNESS (CIRCULARITY)CYLINDRICITYPROFILE OF ANY SURFACEPROFILE OF ANY LINERUNOUTTRUE POSITIONCONCENTRICITYSYMMETRY

CONFIDENTIAL : THIS DRAWING AND ITS INFORMATION ARETHE EXCLUSIVE AND CONFIDENTIAL PROPERTY OF AIRBASEINDUSTRIES AND ARE NOT TO BE DISCLOSED,DUPLICATED, DISTRIBUTED OR OTHERWISE USED WITHOUTTHE WRITTEN CONSENT OF AIRBASE INDUSTRIES. - ALL RIGHTS RESERVED.

DR BY:

APPD:

DR BY DATE:

APPD DATE:

THIRD ANGLEPROJECTION

EDS DATEFORMAT REV

DESCRIPTION

SIZE DWG NO

GEOMETRIC CHARACTERISTICS & SYMBOLS

SHEETASME Y14.5 1994

1000 CASS DRCLAYTON, OHIO

45315AIRBASE

INDUSTRIES

A

SW

FILTERASSY003ITEM: 101

A XX XX-XX-XXXX XXXX XX-XX-XXXX

W.R. WATKINS

01-10-2012

01-10-2012

D EC25 EXPLODED PARTS LIST

3 OF 3

XXXXXX

Page 4: Eaton 25HP 2 Stage Compressor with 4 Valves - Exploded View and Assembled Parts List

EC25 (25HP-V4-2 STAGE) PARTS DETAILS PAGE 1

Item Part No. NAME UNIT QTY Item Part No. NAME UNIT QTY

1 NUTS020 NUT, HEX, M16-2.0 PCS 1 34 UNLOADER003 Unloader, Centrifugal PCS 1

2 WASHER010 16MM LOCK WASHER PCS 1 35 GASKET046 Gasket, Cover, Unloader PCS 1

3 FLYWHEEL002 Flywheel, 4 Belt PCS 1 36 COVER007 Cover, Unloader PCS 1

4 BOLT032 BOLT, HEX, M16-2.0-100MM PCS 1 37 BOLT021 BOLT, S-H, M6-1.0-20MM PCS 4

5 BOLT007 BOLT, HEX,M10-1.5-30MM PCS 6 38 VALVE024 Valve, Centrif,Unloader PCS 1

6 WASHER014 WASHER, COPPER, 10MM PCS 6 39 BREATHER002 Breather, Crankcase PCS 1

7 COVER019 Cover, Crankcase, Front PCS 1 40 ROD007 Rod, Connecting,Assembly PCS 4

8 SEAL016 Seal, Oil,Crankshaft PCS 1 41 DIPPER005 DIPPER, OIL, HP & LP PCS 4

9 BEARING015 Bearing, Crank PCS 2 42 BEARING002 Bearing, Rod SETS 4

10 CRANK010 CRANKSHAFT PCS 1 43 RING023 RING,SNAP I.D. HP/LP PISTON PCS 8

11 KEY006 KEY,CRANKSHAFT PCS 1 44 PIN009 Pin, Wrist, HP PCS 2

12 CRANKCASE010 CRANKCASE PCS 1 45 PISTON014 Piston, HP PCS 2

13 GASKET076 Gasket,Inspection Plate PCS 2 46 RING014 Ring, Piston, HP SET 2

14 COVER018 Cover, Crankcase, Access PCS 2 47 COOLER013 INNERCOOLER PCS 2

15 WASHER013 WASHER, COPPER, 8MM PCS 16 48 WASHER010 WASHER, LOCK 12MM PCS 8

16 BOLT012 BOLT, HEX, M8-1.25-30MM PCS 16 49 BOLT034 BOLT, HEX, M12-1.75-130MM PCS 8

17 STUD002 STUD, M12-1.75-50MM PCS 16 50 GASKET078 Gasket,Inner Cooler PCS 4

18 WASHER010 WASHER, LOCK 12MM PCS 16 51 RING015 Ring, Piston, LP SET 2

19 NUTS019 NUT, HEX, M12-1.75 PCS 16 52 PISTON013 Piston, LP PCS 2

20 BOLT035 BOLT, EYE, M12-1.75-20MM PCS 2 53 PIN003 Pin, Wrist, LP PCS 2

21 FITTING035 Fitting, Plug, 3/4'' PCS 1 54 GASKET077 Gasket,After Cooler PCS 4

22 CYLINDER017 Cylinder PCS 2 55 VALVE055 Valve, Pop Off, 70 PSI PCS 2

23 GASKET048 Gasket,Sight,Glass PCS 1 56 TEE003 TEE,1/8 PIPE,6MM,COMPRESSION PCS 3

24 SIGHTGLASS004 Sight,Glass,Oil PCS 1 57 LINE117 LINE, UNLOADER PCS 2

25 WASHER013 WASHER, COPPER, 8MM PCS 2 58 ELBOW007 Elbow,Head to Aftercooler PCS 2

26 BOLT022 BOLT, HEX, M8-1.25-20MM PCS 2 59 WASHER017 WASHER, LOCK, 8MM PCS 16

27 GASKET075 Gasket,Rear Plate PCS 1 60 BOLT033 BOLT, S-H, M8-1.25-35MM PCS 16

28 FITTING069 Fitting, Plug, 3/8'' PCS 1 61 STUD004 STUD, M12-1.75-150MM PCS 16

29 COCER020 Cover, Crankcase, Rear PCS 1 62 WASHER010 WASHER, LOCK 12MM PCS 16

30 WASHER014 WASHER, COPPER, 10MM PCS 6 63 NUTS019

NUT, HEX, M12-1.75 PCS 16

31 BOLT007 BOLT, HEX,M10-1.5-30MM PCS 6 64 WASHER009 WASHER, LOCK 10MM PCS 6

32 WASHER013 WASHER, COPPER, 8MM PCS 4 65 BOLT031 BOLT, HEX, M10-1.5-40MM PCS 6

33 BOLT023 BOLT, HEX, M8-1.25-25MM PCS 4 66 HOUSING030 BASE, FILTER, AIR PCS 2

Page 5: Eaton 25HP 2 Stage Compressor with 4 Valves - Exploded View and Assembled Parts List

EC25 (25HP-V4-2 STAGE) PARTS DETAILS PAGE 2

Item Part No. NAME UNIT QTY Item Part No. NAME UNIT QTY

67 FILTER092 Filter, Air,Elem PCS 2 100 GASKET073 HEAD GASKET PCS 2

68 COVER022 COVER, AIR FILTER PCS 2 101 FILTERASSY003 AIR FILTER ASSEMBLY ASSY 2

69 NUTS015 NUT, Wing, M6-1.0 PCS 2 102 GASKET020 CYLINDER GASKET PSC 2

70

FITTING100 FLARE, 1" TO 1" PCS 1 103 GASKET075 CRANK COVER GASKET (FRONT) PCS 1

71 FITTING048 Fitting, "L'', 1'' SET 1

72 FITTING018 Fitting, Pipe, 1'' X 8'' PCS 1

73 LINE118 LINE, UNLOAD CROSSOVER PCS 1

74 FITTING014 Fitting, Bushing, 1-1/4 X 1 PCS 1

75 COOLER014 Aftercooler PCS 1

76 VALVE008 Valve, Pop-Off, 200 PSI PCS 1

77 ELBOW008 ELBOW, 1/8 PIPE-6MM COMPRES. PCS 1

78 FITTING034 Fitting, Plug, 1'' PCS 4

79 HEAD015 Head, RIGHT PCS 1

80 ORING019 Oring,Valve,Copper,Large PCS 2

81 VALVE035 Valve,Intake,LP PCS 2

82 ORING005 Oring,Valve,Copper,Small PCS 6

83 VALVE081 Valve,Intake,HP PCS 2

84 RETAINER010 Retainer,HP INT,Valve PCS 2

85 RETAINER012 Retainer,LP INT,Valve PCS 2

86 ORING006 Oring,LP Intake Retainer PCS 2

87 ORING007 Oring,Valve,Retainer,Top PCS 4

88 PLUNGER006 Plunger, Head Unloader,HP PCS 2

89 ORING017 Oring, Valve Retainer PCS 6

90 PLUNGER005 Plunger Head Unloader,LP PCS 2

91 ORING016 Oring, LP/HP PLUNGER PCS 4

92 VALVE036 Valve,Exhaust, EC25 PCS 4

93 RETAINER011 Retainer,LP EXH,Valve PCS 2

94 RETAINER009 Retainer,HP Exh,Valve, PCS 2

95 GASKET018 Gasket, Valve Cover PCS 2

96 COVER021 COVER, VALVE PCS 2

97 STOPPER003 STOPPER,EXHAUST PCS 4

98 STOPPER004 STOPPER, INTAKE PCS 4

99 HEAD016 Head, Left PCS 1