Easylube®RFID Patrol ManagementAutomatic Lubrication System

Present by

Hornche Corporation

Software

System

Service3S

Revised 2010/07/16

About Hornche Corporation

1988 established on importing particular lubricants to straighten out equipment maintenance.

In 2009,Hornche decided to launch its MQL Software and RFID management, which is the only route to solve the challenge on bearing lubrication.

1992 started in manufacturing and marketing an extensive line of Single Point Automatic Lubricator. So far we supply all over 30 industrial countries in worldwide.

Our MissionContinuously striving to be the major automatic lubrication system supplier for machinery maintenance and to provide a total solution of excellent lubrication services for industrial manufacturers.

Innovation – Consistently dedicate in R&D for upgrading Hardware and Software designs and applications.

Trustfulness – Quality promised, in-house manufacturing from production, inspection, packing to shipping.

Responsibility – Provide fully after service and technical support.

Labour-intensive

Temperature

Load & Speed

Keys to Optimize Bearing Performance

RoutineReplaceme

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RoutineReplaceme

nt

MQLCalculatio

n

MQLCalculatio

nRFID

Electromechanical Lubricator

RFID Electromechanical

Lubricator

RFID Patrol Management

Software

RFID Patrol Management

Software

Guardwatch

Software

Guardwatch

Software

RoutineInspectio

n

RoutineInspectio

n

Lubrication

Analysis

Lubrication

Analysis

Moisture

Contamination

Vibration

Easy to put MQL (minimum quantity lubrication) into practice RFID management to be true cost-saving for maintenance

Skilledlabour

The Disadvantages of Manual Lubrication

Unable to control excessive pressure and re-greasing rate in right volume & right time

No warning alert for any abnormality, causes machines easily be over or under lubricated

Manual re-greasing volume always in a guesswork, causes inconsistent lubrication result

Heavy maintenance labor work with skilled labors are required

Mass Grease wastage and contamination

No risk management to control high potential machinery damage

3 key solution to make you easy...

Scientific Calculation & Maintenance Record

Easylube®RFID Patrol ManagementAutomatic Lubrication System

3SSoftware

Mechanism of Auto-Regreasing

RFID Patrol Monitor

System

Service Computerized

Maintenance Management

MQL Program

Software

Scientific Calculation & Maintenance Record

This software provides the calculation formula to help maintenance men to determine the correct Re-greasing volume & interval. Successfully function this program is fundamental base on putting Minimum Quantity Lubrication into practice.

Guardwatch ProgramThis software provides the RFID Near Field Communication (NFC) in importance to track the specific Re-greasing Rate being truly implemented in each single lube-point on site.

Preventing pre-mature failure of equipments.

Provide an excellent Automatic & Labor-Free lubrication maintenance.

System -1 Mechanism of Auto-Regreasing

Regulate & control a proper re-greasing rate by its individual period setting switches.

Consistently to keep bearing lubrication at a sufficient level.

Built in a LED pre-warning light for monitoring abnormality occurrence.

MQL software (for PC)

The Content of Patrol Management Kit

System -2

Computerized Maintenance Management

2 pcs of Smart Lock (for PC management)

- Maintenance management controlled by MQL Program

Guardwatch software (for PDA)

- Each lube-point’s re-greasing rate and condition will be tracked by Guardwatch Program

* R&D Technical Guidebook depend on availability

- Keep maintenance data & records for each lube-point for after-service.

RWD145B-EL RFID reader (for applying to PDA)

- Collect lube-point’s data to handheld PDA by RFID Near Field Communication (NFC).

Service

RFID Patrol Monitor

Quick Setup Here are six easy steps to get the process in action. By following these simple steps,

tracking these large maintenance issues can be easily obtained. As the result, TPM initiative becomes more approachable.

Step 1Install the synchronization software

Step 2Setup inspection routes for Easylube RFID lubricators or RFID tags.

Step 3Compile each lube point data to handheld PDA

Step 4Upload the data to MQL software with necessary calculation and record.

Step 5Always maintain an up-to-date report on handheld PDA before performing inspection routes for accuracy purpose.

Routine Patrol InspectionCarry out regular replacement

Step 6Monitor updated report and check abnormality at MQL software.

Download up-to-date lube point data to hand-held PDA

Site inspection

Upload collected data to MQL system

Site inspection

Service

RFID Patrol Monitor

Site inspection

Site inspection Site inspection

Site inspection

Monitor updated report and check abnormality

Advantages

Working conditions and risk management are improving.

No more uncertainty in Grease interval and Grease volume on each single rolling bearing.

Built-Up RFID technique with Pre-Warning LED lights (green & Red) when abnormality occurred in machine’s operation.

No more lube point is missed during inspection patrol.

No more human errors in re-greasing operation and inspection patrol.

Enable easy tracking of bearing root cause.

Enhance the efficiency and effectiveness of maintenance practice, thus to reduce in maintenance cost.

The cost-effective replaceable grease cartridge and battery allows unit to be used repeatedly.

Easylube®

Appropriate Industry-wide categoryEasylube®

Power generation

Petroleum products

Automotive manufacturer

Iron & Steelmaking

Heat processing

Tile/Cement manufacturer

Chemical industries

Glass & Textile industry

Semiconductor/Electronics

Military/Government

Public transportation

Crematoriums

Amusement park

Mining

Papermaking

Pharmaceutical factory

Canning industry

Rubber & Plastic

Beverages & Brewery

Food processing

Machinery manufacturer

Flour mill

Hospital & Hotel

Waterworks

Sewage treatment plant

Shopping mall

Elements Electric Motor

Water Pump

Conveyer & Agitator

Blower & Kiln

Air Handling Unit

Air Conditioner

Cooling Tower

Exhaust Fan

Ventilator

Air Compressor

Hoist

Escalator & Lift

... etc, equipments

Q & A

Easylube Lubricator Introduction

Replaceable grease cup allows unit to be used repeatedly.

Easylube is battery-operated to meet a wide range of applications.

Easylube is more user-friendly for continuous lubrication on lubricant-required equipment.

Regulated re-greasing rate is essential to good operation and maintenance.

Dispensing time can be set from 1 to 12 months and power can be turned off for machine downtime.

Quality stand for Vibration, Corrosion, Dust and Moisture resistant, it is also UL Listed for using in hazardous areas to meet both lubrication and safety requirements.

RFID IntroductionEasylube RFID (Radio Frequency identification) contains two parts...

RFID tag composes of passive microchip and antenna for transmitting the ID number. While when receiving the radio frequency from reader, the tag will make an ID response back to the reader.

The device of RFID reader provides electromagnetic induction current in order to record each lubricator identification and condition into PDA for future tracking and maintenance.

This application and usage is for maintenance men to carry on patrol in inspecting lubricators which installed at remote, outdoor or difficult-to–access locations.

MQL + RFID Program

Download the latest data of each RFID number from PC to PDA BEFORE service people out to patrol the installed lubricators on sites

PC

(MQL installed )

TO PDA(Guardwatch installed )

Out To Patrol

via USB cable

Upload the collected data from PDA to PC once AFTER service people is back from the patrol.

Compile each lube point data to handheld PDA.Setup inspection routes

Install Easylube RFID lubricators or label RFID tags.

Upload the data from PDA to MQL software with necessary calculation and record.

Back from Patrol

Monitor updated report and check abnormality at MQL software.

Thank you !!