Easy on the Driver. And the · PDF fileEasy-Pedal Clutch features the reliability and...

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Fuller ® Heavy-Duty Clutches Easy-Pedal™ 2000 15.5" and Easy-Pedal Plus ® 14" Clutches More time on the road 6-position Kwik-Adjust® Easy access, easy adjustment. With the patented Kwik- Adjust, the mechanic depresses the clutch pedal and simply reaches into an access port with a 5/8” box end socket wrench. To maintain fine adjustment for bearing position, depress bolt and turn the standard 6-point, 5/8” hex head adjuster. Fine-tuned Dampened Disc Technology Fine-tuned dampers eliminate potential drivetrain damage caused by torsional vibrations, increas- ing clutch life and protecting your drivetrain. [Soft-Rate dampers available: V.C.T.™ (Vibration Control Technology) and 7-Spring] Positive Separator Pin™ The patented Positive Separator Pin assures equal plate separation, smoother engagement and cooler operation; resulting in longer life (15.5" only). Super Button Ceramic Facings Ceramic facings coupled with the Super Button design are built to handle more rugged on or off road use for longer life. Assist Springs Reduces pedal effort. Retainer Design Our patented, hardened retainer design reduces wear, simplifies installation, and reduces linkage vibrations. Dual bushings promote positive alignment and wider wear pads reduce wear. Powerthread™ The Powerthread is a more robust adjusting ring design incorporating coarser threads making adjustments easy. NOTE: Powerthread is available on 14" and 15.5" Easy- Pedal models. Strap Driven Pressure Plate Eliminates lug driven pressure plate noise and reduces vibration improving clutch assembly balance. NOTE: Strap driven pressure plate is only available on 15.5” models. Easy on the Driver. And the Drivetrain. Longer life and trouble-free operation mean less down time...a significant cost savings for you. Eaton engineers Technology and Quality into every clutch. The fact that Easy-Pedal Clutches are designed with over 8 patents demonstrates Eaton Fuller’s dedication to technology. The Easy-Pedal Clutch features the reliability and durability you need while ensuring driver comfort, vehicle performance and cost effective operations. From the ease of adjustment to the extended life of components, the assurance of quali- ty that comes with the Easy-Pedal Clutch is vital to your driving success. It all makes for a package of performance unequalled by any other clutch in the industry. The Easy-Pedal 2000 15.5" Clutch and 14" Easy-Pedal Plus now feature proven Powerthread technology. This improved internal thread is designed to enhance clutch adjustment. To compensate for equivalent wear, the Easy-Pedal Clutch family adjusting ring requires approximately 1/2 of the movement required by the standard adjusting ring. Easy-Pedal 2000 15.5" Clutches are completely interchangeable with all current cast twin plate models. Designed to be Easy on the Driver. And the Drivetrain.

Transcript of Easy on the Driver. And the · PDF fileEasy-Pedal Clutch features the reliability and...

Page 1: Easy on the Driver. And the · PDF fileEasy-Pedal Clutch features the reliability and durability you need while ensuring driver comfort, vehicle performance and cost effective operations

Fuller® Heavy-Duty ClutchesEasy-Pedal™ 2000 15.5" and

Easy-Pedal Plus® 14" Clutches

More time on the road™

6-position Kwik-Adjust®

Easy access, easy adjustment. With the patented Kwik-Adjust, the mechanic depresses the clutch pedal andsimply reaches into an access port with a 5/8” box endsocket wrench. To maintain fine adjustment for bearingposition, depress bolt and turn the standard 6-point,5/8” hex head adjuster.

Fine-tuned Dampened Disc Technology

Fine-tuned dampers eliminate potential drivetraindamage caused by torsional vibrations, increas-ing clutch life and protecting your drivetrain.[Soft-Rate dampers available: V.C.T.™ (Vibration ControlTechnology) and 7-Spring]

Positive Separator Pin™

The patented Positive Separator Pinassures equal plate separation,smoother engagement and cooleroperation; resulting in longer life (15.5" only).

Super Button Ceramic Facings

Ceramic facings coupled with the SuperButton design are built to handle morerugged on or off road use for longer life.

Assist Springs

Reduces pedal effort.

Retainer Design

Our patented, hardened retainerdesign reduces wear, simplifiesinstallation, and reduces linkagevibrations. Dual bushings promotepositive alignment and wider wearpads reduce wear.

Powerthread™

The Powerthread is a more robust adjusting ring designincorporating coarser threads making adjustments easy.NOTE: Powerthread is available on 14" and 15.5" Easy-Pedal models.

Strap Driven Pressure Plate

Eliminates lug driven pressure plate noise and reducesvibration improving clutch assembly balance.NOTE: Strap driven pressure plate is only available on 15.5” models.

Easy on the Driver. And the Drivetrain.

Longer life and trouble-free operation mean less downtime...a significant cost savings for you. Eaton engineersTechnology and Quality into every clutch. The fact that Easy-Pedal Clutches are designed with over 8 patentsdemonstrates Eaton Fuller’s dedication to technology. TheEasy-Pedal Clutch features the reliability and durability youneed while ensuring driver comfort, vehicle performanceand cost effective operations. From the ease of adjustmentto the extended life of components, the assurance of quali-ty that comes with the Easy-Pedal Clutch is vital to yourdriving success. It all makes for a package of performanceunequalled by any other clutch in the industry.

• The Easy-Pedal 2000 15.5" Clutch and 14" Easy-Pedal Plusnow feature proven Powerthread technology. This improvedinternal thread is designed to enhance clutch adjustment.

• To compensate for equivalent wear, the Easy-Pedal Clutchfamily adjusting ring requires approximately 1/2 of themovement required by the standard adjusting ring.

• Easy-Pedal 2000 15.5" Clutches are completely interchangeable with all current cast twin plate models.

Designed to be Easy on the Driver. And the Drivetrain.

Page 2: Easy on the Driver. And the · PDF fileEasy-Pedal Clutch features the reliability and durability you need while ensuring driver comfort, vehicle performance and cost effective operations

For spec’ing or service assistance, call 1-800-826-HELP (4357) 24 hours a day, 7 days a week (Mexico:

001-800-826-4357), for more time on the road. Or visit our web site at www.roadranger.com.

Eaton Corporation • Truck Components Operations • P.O. Box 4013 • Kalamazoo, MI 49003 • U.S.A. • www.roadranger.com

Roadranger: Eaton, Dana and other trusted partners providing the best products and services in the industry, ensuring more time on the road.

©2007 Eaton Corporation · All rights reserved.Printed in USA · CLSL1302 107 · 2M/WP

Fuller® Easy-PedalTM 2000 15.5" and Easy-Pedal Plus® 14" Clutches

A

Three Steps in Determining the Proper Clutch:

1. If clutch is 14" and has a 2" spline, use Part #108050-59 (Easy-Pedal Super-DutyCeramic)

2. If 15.5", then measure Center FlywheelBore Opening. (“A” dimension of illustra-tion to the right.) Approximate flywheelsizes: 7", 8.5" or 10"*

3. Determine engine torque at current settings. Verify that clutch torque is equalto or greater than engine torque.

* IMPORTANT: If you have a 10" flywheel bore, DO NOT USEORGANIC FACINGS. The facing I.D. will extend into flywheel boreopening and you will not have full facing contact.NOTE: If the truck was originally equipped with 6 or 7-Spring Soft-Rate dampers, DO NOT substitute 8 or 10-Spring dampers.(Vibration and component damage may occur!)Y= Roller yoke (97-509-10-1X) included with clutch.For a complete listing of clutch part numbers,please reference the Factory Direct Catalog.

Note: 97-509-10-1X Roller Yoke is required to be usedwith Solo XL Clutch assemblies.

Standard 105C137 release yoke(clutch shifter). Bridge width 4.893” (124.3mm)

Groove goes toward transmission

Solo XL Roller Yoke 97-509-10-1XBridge width 4.768” (121.1mm)Requires bearing housing for Solo XL- 4.750”.Will not fit standard bearing housing - 4.875”.

For over 50 Years...Eaton Clutch has been the leader of truck clutch and disctechnology. Perhaps that’s why Fuller® clutches are the Number One sellingheavy-duty clutches in North America. Once again, we’ve taken clutch per-formance to the next level with the Fuller® Easy-Pedal™ 2000 15.5” clutch.The Easy-Pedal 2000 offers 50% less flywheel wear and 25% more facinglife than its predecessor. Easy-Pedal Clutches are designed to better meetthe needs of truck owners, drivers and mechanics.Easy-Pedal Plus® 14"

Easy-PedalTM 2000 15.5"

EP PLUS® &CLUTCH FW BORE SPLINE DAMPER TORQUE RATING EP 2000 SOLO® SOLO® XLSIZE IN. (A) SIZE TYPE LBS.FT. PART # PART # PART #

14" 7" 2" 8 Spring 1000 108034-61B NA NA14" 7" 2" 8 Spring 1150 108034-82B NA NA14" 7" 2" 8 Spring 1400 108050-59B NA NA15.5” 7” 2” 8 Spring 1400 max. 108391-81 109701-81 NA15.5” 8.5” 2” 10 Spring 1650 max. 108391-74 109701-74 NA15.5” 10” 2” 7 Spring 1000-1700 108925-82 109701-82 109705-82Y15.5” 10” 2” V.C.T. plus 1700-1860 108925-20 109701-20 109705-20Y15.5” 10” 2” V.C.T. plus 1860-2050 108925-25 109701-25 109705-25Y

Fuller® Easy-PedalTM and Easy Pedal Plus® Part Numbers: