E94ARNE Regenerative power supply 13-24A - Lenzedownload.lenze.com/TD/E94ARNE__Regenerative power...

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Mounting Instructions

9400 13 ... 24 A

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Regenerative power supply module

L−force Drives

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Follow the enclosed safety instructions.

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ƒ Branch circuit protection:

Suitable for use on a circuit capable of delivering not more than 10000 rms

symmetrical amperes, 500 V max.

ƒ Voltage of the fuses must at least be suitable with the input voltage of the

drive. Branch circuit short circuit protection with fuses in accordance to

UL248.

ƒ Maximum surrounding air temperature: 55 °C.

ƒ Use 60 °C copper wire only for power circuits.

ƒ Use 75 °C copper wire only for 24 V DC control circuits of filter, except for

other control circuits.

Branch circuit protection

Type Fuse [A]

E94ARNE0134 30

E94ARNE0244 60

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9� IEC/EN 60721−3−3 3K3 (−10 ... +55 °C)

+45 ... +55 °C . ; *^�Çn2.5 %/°C

ÐÒÆ» ÇHÆ» 0 ... 4000 m

ÇHÆ» 1000 ... 4000 mn ; *^�Ç 5 %/1000 m

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Áu7 (9.81 m/s2 = 1 g)

9� IEC/EN 60721−3−2 2M2

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3/PE AC 230 180 − 0 % ... 264 + 0 % 45 − 0 % ... 65 + 0 %

3/PE AC 400 320 − 0 % ... 440 + 0 % 45 − 0 % ... 65 + 0 %

3/PE AC 500 400 − 0 % ... 550 + 0 % 45 − 0 % ... 65 + 0 %

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M �À� 230/400/500 50/60 13/13/13 9.8/9.8/9.8 3

E94ARNE0244

9�À� 230/400/500 50/60 47/47/47 35/35/35 3

M �À� 230/400/500 50/60 23.5/23.5/23.5 17.6/17.6/17.6 3

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E94ARNE0134

9�À� 230/400/500 10.3/18.0/22.5

M �À� 230/400/500 5.2/9.0/11.2

E94ARNE0244

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M �À� 345/586/727 0 (DC) 16/16/16 12/12/12 2

E94ARNE0244

9�À� 325/565/705 0 (DC) 57/57/57 43/43/43 2

M �À� 345/586/727 0 (DC) 28.5/28.5/28.5 21.4/21.4/21.4 2


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M �À� 345/586/727 4.3/7.5/9.3

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9�À� 325/565/705 15.6/27/33.8

M �À� 345/586/727 7.8/13.5/16.9

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E94ARNE0134 150 40

E94ARNE0244 230 40

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AC DC RBR [�] IBRmax [A] PBRmax [kW] IBRd [A] PBRd [kW]

E94ARNE0134

230 345 18.0 19.2 6.6 9.4 1.6

400 586 27.0 21.7 12.7 10.6 3.0

500 727 27.0 26.9 19.6 13.2 4.7

E94ARNE0244

230 345 9.0 38.3 13.2 21.7 4.2

400 586 18.0 32.6 19.1 18.4 6.1

500 727 18.0 40.4 29.4 22.9 9.4

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Operation with external mains choke/mains filter

Type Installation according to EN 60204−1 1) Installation according

to UL 2)FI 3)

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7 −SIN

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OFF ON OFF ON 20kbit/s

OFF OFF ON ON 50kbit/s

OFF OFF ON OFF 125kBit/s

OFF OFF OFF ON 250kbit/s

OFF OFF OFF OFF 500kbit/s

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Overview

Standard device � Design

Pos. Description VR module

MXI1 Expansion slot 1, e.g. for communication �

MXI2 Expansion slot 2, e.g. for communication �

MMI Storage module slot �

MSI Reserved �

X1 System bus (CAN), under the cover �

X2 24 V supply and statebus �

X3 Analog inputs and analog outputs 2/2

X4 Digital outputs 4

X5 Digital inputs 8

X6 Diagnostics �

X7 Reserved (resolver) �

X8 Control signals for mains filter (encoder) �

� Lower cover �

� Retractable nameplate �

� Upper cover �

� Prominent warning label close to the device! �

The LED display enables fast indication of several operating states.

LED Labelling Colour Description

CAN−RUN green CAN bus o.k. Inoperable when "StateLine" design isusedCAN−ERR red CAN bus error

DRIVE READY green Standard device is ready for operation

DRIVE ERROR red Error in the standard device or due to the application

24 V green 24−V supply voltage o.k.

SSP94LED01 USER yellow Message parameterised by the application

Pos. Symbol Description

Long discharge time: All power terminals carry hazardous voltages for atleast 3 minutes after mains disconnection!

� High discharge current: Fixed installation and PE connection to EN 61800−5−1required!

� Electrostatic sensitive devices: Before working on the device, personnel mustensure that they are free of electrostatic charge!

Installation backplane Design

Pos. Description VR module

X111 Mains supply via mains filter/DC−bus voltage �

X112 Mains supply and mains power recovery via mains filter/external brake resistor �

X109 DC busbar +�X110 DC busbar −

� EMC shield clamp �

© 2014 Lenze Automation GmbH, Postfach 10 13 52, D−31763 Hameln, Hans−Lenze−Str. 1, D−31855 AerzenNo part of this documentation may be reproduced or made accessible to third parties without written consent by Lenze Automa-tion GmbH.All information given in this documentation has been selected carefully and complies with the hardware and software described.Nevertheless, discrepancies cannot be ruled out. We do not take any responsibility or liability for any damage that may occur. Ne-cessary corrections will be included in subsequent editions.

Contents i


1 About this documentation 34

1.1 Validity information 34

1.2 Document history 34

1.3 Target group 34

1.4 Conventions used 34

1.5 Notes used 35

2 Safety instructions 36

2.1 General safety and application notes for Lenze power supply modules 36

2.2 Residual hazards 38

2.3 Safety instructions for the installation according to UL oder UR 39

3 Technical data 40

3.1 General data and operating conditions 40

3.2 Electrical data 42

3.3 Fuses and cable cross−sections 44

3.4 Mechanical data 45

4 Mounting and wiring the installation backplane 46

5 Mounting the standard device 47

6 Wiring of the standard device 48

7 Wiring the device modules 52

7.1 Communication modules 52

7.2 Memory modules 58

7.3 Safety modules 59

8 Final works 60

8.1 Initial commissioning at a mains voltage of 400 V 60

8.2 Initial commissioning at a mains voltage of 230 or 500 V 60

8.3 Further settings 61

About this documentationValidity information

1


0Fig. 0Tab. 0

1 About this documentation

1.1 Validity information

These instructions are valid for

ƒ E94ARNE0134 and E94ARNE0244 regenerative power supply modules.

These mounting instructions are only valid in conjunction with the documentation on the

ƒ E94AZMR0xx4xDB mains filter (� EDK94ZMR47XDB).

1.2 Document history

Material number Version Description

13240129 1.0 03/2008 TD15 First edition

.P#T 2.1 08/2014 TD29 Revision

� Tip!

Documentation and software updates for further Lenze products can be foundon the Internet in the "Services & Downloads" area under

http://www.Lenze.com

1.3 Target group

This documentation is intended for qualified personnel according to IEC 364.

Qualified, skilled personnel are persons who have the qualifications necessary for the workactivities to be undertaken during the assembly, installation, comissioning, and operationof the product.

1.4 Conventions used

This documentation uses the following conventions to distinguish between differenttypes of information:

Spelling of numbers

Decimal separator Point In general, the decimal point is used.For instance: 1234.56

Warnings

UL warnings �Are only given in English.

UR warnings �

Icons

Page reference � Reference to another page with additionalinformationFor instance: � 16 = see page 16

About this documentationNotes used

1


1.5 Notes used

The following pictographs and signal words are used in this documentation to indicatedangers and important information:

Safety instructions

Structure of safety instructions:

� Danger!

(characterises the type and severity of danger)

Note

(describes the danger and gives information about how to prevent dangeroussituations)

Pictograph and signal word Meaning

Danger!

Danger of personal injury through dangerous electrical voltage.Reference to an imminent danger that may result in death orserious personal injury if the corresponding measures are nottaken.

� Danger!

Danger of personal injury through a general source of danger.Reference to an imminent danger that may result in death orserious personal injury if the corresponding measures are nottaken.

� Stop!Danger of property damage.Reference to a possible danger that may result in propertydamage if the corresponding measures are not taken.

Application notes


� Note! Important note to ensure troublefree operation

� Tip! Useful tip for simple handling

� Reference to another documentation

Special safety instructions and application notes for UL and UR


� Warnings!

Safety or application note for the operation of a UL−approveddevice in UL−approved systems.Possibly the drive system is not operated in compliance with ULif the corresponding measures are not taken.

� Warnings!

Safety or application note for the operation of a UR−approveddevice in UL−approved systems.Possibly the drive system is not operated in compliance with ULif the corresponding measures are not taken.

Safety instructionsGeneral safety and application notes for Lenze power supply modules

2


2 Safety instructions

2.1 General safety and application notes for Lenze power supply modules

(According to: Low−Voltage Directive 2006/95/EC)

General

Lenze power supply modules can include live and rotating parts ˘ depending on their typeof protection ˘ during operation. Surfaces can be hot.

Non−authorised removal of the required cover, inappropriate use, incorrect installation oroperation, create the risk of severe injury to persons or damage to material assets.

More information can be obtained from the documentation.

All operations concerning transport, installation, and commissioning as well asmaintenance must be carried out by qualified, skilled personnel (IEC 364/CENELEC HD 384or DIN VDE 0100 and IEC report 664 or DIN VDE 0110 and national regulations for theprevention of accidents must be observed).

According to this basic safety information qualified, skilled personnel are persons who arefamiliar with the assembly, installation, commissioning, and operation of the product andwho have the qualifications necessary for their occupation.

Application as directed

Power supply modules are components which are designed for installation in electricalsystems or machinery. They are not to be used as domestic appliances, but only forindustrial purposes according to EN 61000−3−2. The documentation contains informationabout compliance with the limit values according to EN 61000−3−2.

When installing the power supply modules into machines, commissioning (i.e. starting ofoperation as directed) is prohibited until it is proven that the machine corresponds to theregulations of the EC Directive 98/37/EC (Machinery Directive); EN 60204 must beobserved.

Commissioning (i.e. starting of operation as directed) is only allowed when there iscompliance with the EMC Directive (2004/108/EC).

The power supply modules meet the requirements of the Low−Voltage Directive2006/95/EC. The harmonised standards of the EN 61800−5−1 series apply to the powersupply modules.

The technical data and information on connection conditions can be obtained from thenameplate and the documentation. They must be strictly observed.

Warning: The power supply modules are products which are intended for use in anindustrial environment according to EN 61800−3. Operation on public mains suppliesrequires additional measures to be taken for limiting the expected radio interference.

Transport and storage

Please observe the notes on transport, storage and appropriate handling.

Observe the climatic conditions according to the technical data.

Safety instructionsGeneral safety and application notes for Lenze power supply modules

2


Installation

The power supply modules must be installed and cooled according to the instructionsgiven in the corresponding documentation.

Ensure proper handling and avoid mechanical stress. Do not bend any components and donot change any insulation distances during transport or handling. Do not touch anyelectronic components and contacts.

Power supply modules contain electrostatically sensitive components, which can easily bedamaged by inappropriate handling. Do not damage or destroy any electrical componentssince this might endanger your health!

Electrical connection

When working on live power supply modules, the valid national regulations for theprevention of accidents (e.g. VBG 4) must be observed.

The electrical installation must be carried out according to the appropriate regulations(e.g. cable cross−sections, fuses, PE connection). Additional information can be obtainedfrom the documentation.

Notes about installation according to EMC regulations (shielding, earthing, filters andcable routing) are included in the documentation. These notes also apply to CE−markedpower supply modules. The compliance with limit values required by the EMC legislationis the responsibility of the manufacturer of the machine or system.

Operation

If necessary, systems including power supply modules must be equipped with additionalmonitoring and protection devices according to the valid safety regulations (e.g. law ontechnical equipment, regulations for the prevention of accidents). The power supplymodules can be adapted to your application. Please observe the correspondinginformation given in the documentation.

After a power supply module has been disconnected from the voltage supply, all livecomponents and power connections must not be touched immediately because capacitorscan still be charged. Please observe the corresponding stickers on the power supplymodule.

All protection covers and doors must be shut during operation.

Note for UL approved systems with integrated power supply modules: UL warnings arenotes that only apply to UL systems. The documentation contains special UL notes.

Maintenance and servicing

The power supply modules do not require any maintenance if the prescribed conditions ofoperation are observed.

If the ambient air is polluted, the cooling surfaces of the power supply module may becomedirty or the air vents of the power supply module may be obstructed. Therefore, clean thecooling surfaces and air vents periodically under these operating conditions. Do not usesharp or pointed tools for this purpose!

Safety instructionsResidual hazards

2


Disposal

Recycle metal and plastic materials. Ensure professional disposal of assembled PCBs.

The product−specific safety and application notes given in these instructions must beobserved!

2.2 Residual hazards

Protection of persons

ƒ Before working on the power supply module, check that all power terminals aredeenergised

– because the power terminals L1, L2, L3, +UG, −UG, Rb1, Rb2, X109 and X110 carryhazardous voltages for at least 3 minutes after mains disconnection.

– because the power terminals carry hazardous voltages even when only the mainsvoltage is applied.

Device protection

ƒ Connect/disconnect all pluggable terminals only in deenergised condition!

ƒ Detach the power supply modules from their installation backplanes only indeenergised condition!

ƒ The unit only functions properly when the 24 V supply is switched on!

Safety instructionsSafety instructions for the installation according to UL oder UR

2


2.3 Safety instructions for the installation according to UL oder UR

� Warnings!

ƒ Branch circuit protection:

Suitable for use on a circuit capable of delivering not more than 10000 rmssymmetrical amperes, 500 V max.

ƒ Voltage of the fuses must at least be suitable with the input voltage of thedrive. Branch circuit short circuit protection with fuses in accordance toUL248.

ƒ Maximum surrounding air temperature: 55 °C.

ƒ Use 60 °C copper wire only for power circuits.

ƒ Use 75 °C copper wire only for 24 V DC control circuits of filter, except forother control circuits.

Branch circuit protection

Type Fuse [A]

E94ARNE0134 30

E94ARNE0244 60

Technical dataGeneral data and operating conditions

3


3 Technical data

3.1 General data and operating conditions

Conformity and approval

Conformity

CE 2006/95/EG Low−Voltage Directive

Approval

UL UL 508C In preparation:Industrial Control Equipment, File No. 132659

Mains data

Mains types With earthed �neutral

Full usability The measures described for ITsystems must be observedand carried out in all systems(TN, TT and IT) and for allinterconnected modules!

IT systems Full usability

Noise emission EN 61800−3 With E94AZMR0xx4SDB mains filter: 6 x 10 m, C2With E94AZMR0xx4LDB mains filter: 10 x 50 m, C2

Radiation: category C3

Noise immunity (as required in EN 61800−3)

Electrostatic discharge(ESD)

EN 61000−4−2 8 kV with air discharge,4 kV with contact discharge to housing

High frequency

Cable−guided EN 61000−4−6 150 kHz ... 80 MHz, 10 V/m 80% AM (1kHz)

Interference (housing) EN 61000−4−3 80 MHz ... 1000 MHz, 10 V/m 80% AM (1kHz)

Protection of persons and device protection

Enclosure EN 60529 IP 20 Not in the wire range ofthe terminals on themotor side

NEMA 250 Protection against contact totype 1

Insulation resistance EN 61800−5−1 Overvoltage category IIIDerating at and above 2000 m AMSL: overvoltage category II

Isolation of control circuits EN 61800−5−1 Safe mains isolation through double/reinforced insulation.

Short−circuit strength EN 61800−5−1 DC−bus connection: not short−circuit−proofBrake resistor connection: fullControl connections: full

Discharge current EN 61800−5−1 > 3.5 mA Observe regulations andsafety instructions!

Cyclic mains switching Cyclic mains switching of five times in five minutes is fullypermissible.

Technical dataGeneral data and operating conditions

3


Mounting conditions

Mounting place In the control cabinet

Mounting position Vertical

Mounting clearances

Above/below � 80 mm / � 120 mmObserve the device−relatednotes on mounting.To the sides Side−by−side mounting without

any clearance

Supply conditions for the regenerative power supply module

AC mains operation Connection at the assigned mains filter

DC−bus operation Direct connection of the axis modules via terminals orbusbar systemsSee the chapter on DC−bus operation in the HardwareManual for further information.

Environmental conditions

Climate

Storage IEC/EN 60721−3−1 1K3 (−25 ... +60 °C)

Transport IEC/EN 60721−3−2 2K3 (−25 ... +70 °C)

Operation IEC/EN 60721−3−3 3K3 (−10 ... +55 °C)Current derating at +45 ... +55 °C: 2.5 %/°C

Site altitude 0 ... 4000 m amsl1000 ... 4000 m amsl: current derating of 5 %/1000 m

Pollution EN 61800−5−1 Pollution degree 2

Vibration resistance (9.81 m/s2 = 1 g)

Transport IEC/EN 60721−3−2 2M2

EN 61800−2 2 ... 9 Hz: amplitude 3.5 mm

10 ... 200 Hz: acceleration resistant up to 10 m/s2

200 ... 500 Hz: acceleration resistant up to 15 m/s2

Operation Germanischer Lloyd 5 ... 13.2 Hz: amplitude ±1 mm13.2 ... 100 Hz: acceleration resistant up to 0.7 g

IEC/EN 60068−2−6 10 ... 57 Hz: amplitude 0.075 mm

57 ... 150 Hz: acceleration resistant up to 1 g

Technical dataElectrical data

3


3.2 Electrical data

Basis of the data

Mains Voltage Voltage range Frequency range

ULN [V] ULN [V] f [Hz]

3/PE AC 230 180 − 0 % ... 264 + 0 % 45 − 0 % ... 65 + 0 %

3/PE AC 400 320 − 0 % ... 440 + 0 % 45 − 0 % ... 65 + 0 %

3/PE AC 500 400 − 0 % ... 550 + 0 % 45 − 0 % ... 65 + 0 %

Input data (on the supply side)

Voltage Frequency Current [A] Number ofphases

[V] [Hz] max. +45 °C � max. +55 °C �

E94ARNE0134

In motor mode 230/400/500 50/60 26/26/26 19.5/19.5/19.5 3

In generator mode 230/400/500 50/60 13/13/13 9.8/9.8/9.8 3

E94ARNE0244

In motor mode 230/400/500 50/60 47/47/47 35/35/35 3

In generator mode 230/400/500 50/60 23.5/23.5/23.5 17.6/17.6/17.6 3


Voltage Continuous input power

Type [V] SL [kVA]

E94ARNE0134

In motor mode 230/400/500 10.3/18.0/22.5

In generator mode 230/400/500 5.2/9.0/11.2

E94ARNE0244

In motor mode 230/400/500 18.7/32.5/40.7

In generator mode 230/400/500 9.4/16.3/20.3

Technical dataElectrical data

3


Output data (on the DC side)

Voltage Frequency Current [A] Number ofphases

[V] [Hz] max. +45 °C � max. +55 °C �

E94ARNE0134

In motor mode 325/565/705 0 (DC) 32/32/32 24/24/24 2

In generator mode 345/586/727 0 (DC) 16/16/16 12/12/12 2

E94ARNE0244

In motor mode 325/565/705 0 (DC) 57/57/57 43/43/43 2

In generator mode 345/586/727 0 (DC) 28.5/28.5/28.5 21.4/21.4/21.4 2


Voltage Output power X109, X110, +UG, −UG

Type [V] with mains filter PaDC [kW]

E94ARNE0134

in motor mode 325/565/705 8.6/15/18.6

in generator mode 345/586/727 4.3/7.5/9.3

E94ARNE0244

in motor mode 325/565/705 15.6/27/33.8

in generator mode 345/586/727 7.8/13.5/16.9

Power loss PV [W]

Type Total (when operating with IaN) Constant (control electronics only)

E94ARNE0134 150 40

E94ARNE0244 230 40

Rated data for internal brake chopper

Type Brake resistor(min −10%)

Peak current(0.5 s)

Peak brakingpower(0.5 s)

Cont.current

Continuousbraking power

Voltage [V]

AC DC RBR [�] IBRmax [A] PBRmax [kW] IBRd [A] PBRd [kW]

E94ARNE0134

230 345 18.0 19.2 6.6 9.4 1.6

400 586 27.0 21.7 12.7 10.6 3.0

500 727 27.0 26.9 19.6 13.2 4.7

E94ARNE0244

230 345 9.0 38.3 13.2 21.7 4.2

400 586 18.0 32.6 19.1 18.4 6.1

500 727 18.0 40.4 29.4 22.9 9.4

Technical dataFuses and cable cross−sections

3


Assignment of filters to standard devices

Mains filter Regenerative power supply module Device size

Standard device Installationbackplane

E94AZMR0264SDBE94AZMR0264LDB

E94ARNE0134

E94AZPP0364 GG3E94AZMR0474SDBE94AZMR0474LDB

E94ARNE0244

E94AZMR0xxSDB −> "short distance" E94AZMR0xxLDB −> "long distance"

3.3 Fuses and cable cross−sections

Operation with external mains choke/mains filter

Type Installation according to EN 60204−1 1) Installation accordingto UL 2)

FI 3)

� � L1, L2, L3 − Laying system � L1, L2, L3

B2 C F

[A] [A] [mm2] [mm2] [mm2] [A] [AWG] [mA]

E94AZMR0264xDBE94ARNE0134

C32−

106 −

30 10 −

E94AZMR0474xDBE94ARNE0244

−80

2516 −

60 6 −

1) The details are recommendations. Other designs/laying systems are possible (e.g. according to VDE 0298−4). Thecable cross−sections apply under the following conditions: the use of PVC−insulated copper cables, conductortemperature < 70°C, ambient temperature < 45°C, no bundling of cables or cores, three loaded cores.

2) UL approved cables only, fuses and fuse holders must be used. UL fuse: voltage 500 ... 600 V

3) Universal−current sensitive earth−leakage circuit breaker If several devices or cable lengths > 50 m are used, the circuit breaker may respond, depending on the cable type andswitching frequency.

� Circuit breaker� Fuse of gG/gL utilisation category or semiconductor fuses of gRL utilisation category� FuseObserve national and regional regulations

Technical dataMechanical data

3


3.4 Mechanical data

Standard device with installation backplane

SSP94GGmSo000

Regenerative power supply module a

Standard device Installation backplane [mm] [kg]

E94ARNE0134E94ARNE0244

E94AZPP0364 120 8.1

Mounting and wiring the installation backplane4


4 Mounting and wiring the installation backplane

� Note!

The devices must be installed in housings (e.g. control cabinets) to meetapplicable regulations.

Mounting and wiring of the installation backplane is described in the Mounting Instructions for the

installation backplane.

Mounting the standard device 5


5 Mounting the standard device

How to proceed:

1. Insert the device into the installation backplane without twisting it until resistanceis felt.

2. Press the device into the installation backplane until it audibly snaps into place. Thelocking clip moves downwards and back into the locking position.

3. The end position is reached when the locking clip can be pressed against the device.Now the device is locked.

SSP94GG102

Fig. 5−1 Installation of the device

Proceed as follows to remove the device:

1. Disconnect already wired connectors at the device.

2. Push the locking clip downwards to release the device and disengage it from thecontacts.

3. Pull the device completely out of the installation backplane and remove it. Thelocking clip moves back into the locking position.

Wiring of the standard device6


6 Wiring of the standard device

Danger!

Dangerous electrical voltage

All power terminals remain live for up to three minutes after mainsdisconnection.

Possible consequences:

ƒ Death or severe injuries when touching the power terminals.

Protective measures:

ƒ Switch off the power supply and wait for at least three minutes beforeworking on the power terminals.

ƒ Make sure that all power terminals are deenergised.

� Stop!

The device contains components that can be destroyed by electrostaticdischarge!

Before working on the device, the personnel must ensure that they are free ofelectrostatic charge by using appropriate measures.

Design of the cables

ƒ The cables used must comply with the approvals required for the location (e.g. UL).

ƒ The effectiveness of a shielded cable is reached by:

– Providing a good shield connection through large−surface shield contact.

– Using only braided shields with low shield resistance made of tin−plated ornickel−plated copper braid.

– Using braided shields with an overlap rate > 70 % and an overlap angle of 90 °.

– Keeping unshielded cable ends as short as possible.

Use system cables or shielded cables for these connections:

ƒ Analog signals (inputs and outputs)

ƒ CAN system bus

ƒ Resolver

ƒ System connection for synchronisation

The following connections need not be shielded:

ƒ 24 V supply

ƒ Digital signals (inputs and outputs)

Wiring of the standard device 6


� Tip!

Parameter setting and configuration can be carried out using theL−force »Engineer«. For this purpose the Online Help and the Software Manualfor the standard device will guide you.

System bus CAN on board

Terminal X1 Labelling Description

Pin 2 CAN−LOW

Pin 3 CAN−GND

Pin 7 CAN−HIGH

9400SSP000X1 (Housing) CAN−Shield

24 V supply


GE GND external supply

24E 24 V external supply via a safely separated power supply unit(SELV/PELV)

9400SSP000X2 SB State bus in/out (reference GE)

Terminal data

Conductor cross−section Tightening torque


Flexible

0.2 ... 2.5 24 ... 12 Spring terminalWith wire endferrule

Analog inputs, analog outputs


GA GND analog signals

AO1 Analog output 1

AO2 Analog output 2

A1+ Analog input 1 +

A1− Analog input 1 −

A1− Analog input 1 −

A1R Terminating resistor for ±20mA

A2+ Analog input 2 +

A2− Analog input 2 −SSP94000X3 � Shield connection: Fix the shield with EMC wire clamp.

Terminal data



Flexible


Wiring of the standard device6


Digital outputs


GO GND digital out

24O 24−V digital out

DO1 Digital output 1

DO2 Digital output 2

DO3 Digital output 39400SSP000X4 DO4 Digital output 4

Terminal data



Flexible


Digital inputs


GI GND digital in

RFR Controller enable

DI1 Digital input 1

DI2 Digital input 2

DI3 Digital input 3

DI4 Digital input 4

DI5 Digital input 5

DI6 Digital input 6

DI7 Digital input 79400SSP000X5 DI8 Digital input 8

Terminal data



Flexible


Wiring of the standard device 6


Diagnostics/keypad


Internal interface, RJ69 socket, for keypad or diagnostic adapter

9400SSP000X6

Resolver


1 +REF

2 −REF

3 VCC

4 +COS

5 −COS

6 +SIN

7 −SIN

8 +KTY9400SSP000X7 9 −KTY

System connection for synchronisation

X8terminal Labelling Description

1

Must only be used in conjunctionwith the E94AZMR0xx4xDB mainsfilter, X324...

9400SSP000X8 15

Wiring the device modulesCommunication modules

7


7 Wiring the device modules

The equipment of the device with modules depends on the device variant or on theapplication. A short description of the different device modules follows. More detailedinformation is given in the corresponding documentation.

7.1 Communication modules

Use these modules in slot � MXI1 or �MXI2 �MMI �MSI.

Ethernet

E94YCEN001A

Fig. 7−1 E94AYCEN communication module (Ethernet)

Connections

Pos. Description

X215 Ethernet connectionDesign: RJ45 socket to IEC 60603−7

X216 Ethernet connectionDesign: RJ45 socket to IEC 60603−7


7


Displays

Pos. Colour State Description

MS Green On The communication module is supplied with voltage.

DE Red On The communication module is not accepted by the basicdevice (see notes given in the documentation for thebasic device).

Signals at connection X215/X216:

− Yellow On / blinking Data is being exchanged via Ethernet.

− Green On Ethernet connection is available.


7


CANopen

E94YCCA001B

Fig. 7−2 E94AYCCA communication module (CANopen)

Connections

Pos. Description

X220 Connection for CANDesign: Sub−D plug connector, 9−pin

X220 Labelling Description

Pin 2 CAN−LOW

Pin 3 CAN−GND

Pin 7 CAN−HIGH

9400SSP000X1 (Housing) CAN shield


7


DIP switch

Pos. Description

� Addressing of the bus node

Baud CAN Address

ON cd b a 64 32 16 8 4 2 1A

9400CAN003

Fig. 7−3 Arrangement and labelling of the DIP switches

For the DIP switches that are placed at the front

ƒ the node address (labelling "1" ... "64") and

ƒ baud rate (labelling "a" ... "d")

can be set.

� Note!

If all address switches adopt the "OFF" position when the basic device isswitched on, the configurations of codes C00350 (nodes address) and C00351(baud rate) apply.

Switch the voltage supply of the basic device off and then on again to activatealtered settings.

Setting the node address

The node address of the drive is calculated from the sum of all address switches in the "ON"position.

Setting the baud rate

d c b a Baud rate

OFF ON ON OFF 10 kbit/s

OFF ON OFF ON 20 kbit/s

OFF OFF ON ON 50 kbit/s

OFF OFF ON OFF 125 kBit/s

OFF OFF OFF ON 250 kbit/s

OFF OFF OFF OFF 500 kbit/s

ON ON ON OFF 800 kbit/s

OFF ON OFF OFF 1000 kbit/s

OFF ON ON ON Auto baud

Displays

Pos. Colour Condition Description

MS Green On Communication module is supplied with voltage.

DE Red On Communication module is not accepted by the standard device(see notes given in the documentation for the standard device).

BS Green Signalling accordingto DR303−3

CANopen state ("Z")

BE Red CANopen error ("F")


7


PROFIBUS

E94YCPM001A

Fig. 7−4 E94AYCPM communication module (PROFIBUS)

Connections

Pos. Description

X200 External supply of the communication moduleDesign: Plug connector with screw connection, 2−pole

X201 Connection for PROFIBUSDesign: Sub−D socket, 9−pole

X200 Labelling Description

+-

24 V external supply via a safely separated power supply unit (SELV/PELV)

+ 24�V�DC20.4 − 0�% ... 28.8 V�+ 0�%, max. 200 mA

SSP94KP200

− GNDReference potential

View Pin Designation Explanation

1

2

3

4

5

6

7

8

9

1 free −

2 free −

3 RxD/TxD−P Data line B (received data/transmitted data plus)

4 RTS Request To Send (received data/transmitted data, no differentialsignal)

5 M5V2 Data ground (ground to 5V)

6 P5V2 5 V DC / 30 mA (bus termination)

7 free −

8 RxD/TxD−N Data line A (received data/transmitted data minus)

9 free −


7


DIP switch

Pos. Description

A Addressing of the station

For addressing purposes, every station must be given an unambiguous address.

Valid address range: 1 126

The address can be set freely via the front−panel switch.

� Note!

ƒ For S1 − S7 = OFF (Lenze setting):

When switching on the module, the configuration set under code C00899becomes active.

ƒ For one of the switches S1 − S7 = ON:

When switching on the module, the address resulting from the switchsetting becomes active.

Switch off the voltage supply of the communication module and then on againin order to activate changed settings.

Address settings through the DIP switch (device front)

The sum of the values (identical with package labelling) results in the station address to beset:

Example:

Switch S7 S6 S5 S4 S3 S2 S1

Package labelling «64» «32» «16» «8» «4» «2» «1»

Switch state 0 0 1 0 1 1 1

Address (= 23) 0 0 16 0 4 2 1

Displays

LED

DescriptionPos. Colour Condition

MS Green Blinking Communication module is supplied with voltage, but has no connectionto the standard device (standard device is switched off, initialising or notpresent).

On Communication module is supplied with voltage and connected to thestandard device.

ME Red On An error has occurred on the communication module.

BS Green Blinking Communication via the communication module has been established.The PROFIBUS is active.

BE Red On Bus monitoring has been triggered.

DE Red On The communication module is not accepted by the standard device (seenotes given in the instructions for the standard device)

Wiring the device modulesMemory modules

7


7.2 Memory modules

Use these modules in slot � MXI1 �MXI2 �MMI �MSI.

MM220

Equipment MM220:

ƒ 1 MB flash memory

ƒ System bus address switch (CAN)

SSP94M1001

Fig. 7−5 Memory module with DIP switch (as of order designation E94AYM22)

Baud CAN Address

ON cd b a 64 32 16 8 4 2 1A

9400CAN003

Fig. 7−6 Arrangement and labelling of the DIP switches

For the DIP switches that are placed at the front

ƒ the node address (labelling "1" ... "64") and

ƒ baud rate (labelling "a" ... "d")

can be set.

� Note!

If all address switches adopt the "OFF" position when the basic device isswitched on, the configurations of codes C00350 (nodes address) and C00351(baud rate) apply.

Switch the voltage supply of the basic device off and then on again to activatealtered settings.

Wiring the device modulesSafety modules

7


Setting the node address

The node address of the drive is calculated from the sum of all address switches in the "ON"position.

Setting the baud rate

d c b a Baud rate

OFF ON ON OFF 10 kbit/s

OFF ON OFF ON 20 kbit/s

OFF OFF ON ON 50 kbit/s

OFF OFF ON OFF 125 kBit/s

OFF OFF OFF ON 250 kbit/s

OFF OFF OFF OFF 500 kbit/s

ON ON ON OFF 800 kbit/s

OFF ON OFF OFF 1000 kbit/s

OFF ON ON ON Auto baud

7.3 Safety modules

If the regenerative power supply module is used, safety functions are not available.However, the SM0 module in the MSI slot is mandatory for the operation of theregenerative power supply module.

Final worksInitial commissioning at a mains voltage of 400 V

8


8 Final works

8.1 Initial commissioning at a mains voltage of 400 V

The regenerative power supply module can be operated at a mains voltage of 400 V afterit has been installed according to these mounting instructions.

For this purpose, regenerative feedback is activated via the digital RFR input.

How to proceed:

1. Switch−on the mains voltage of 24 V.

– for the mains filter

– for the regenerative power supply module (optional)

2. Switch−on the mains voltage of 400 V.

3. Activate/deactivate regenerative feedback via the digital RFR input.

8.2 Initial commissioning at a mains voltage of 230 or 500 V

At first, the mains voltage must be set in the regenerative power supply module for theoperation at a mains voltage of 230 or 500 V. The setting will be done in C00173 and canbe carried out using a keypad or the Lenze Engineer PC software.

Required for the commissiong:

ƒ A EZAEBKx00xkeypad

or

ƒ A computer with a Windows® operating system (XP or 2000)

ƒ The Lenze Engineer PC software

ƒ A connection to the regenerative power supply module via an interface, e.g.

– X6 diagnostic interface with USB diagnostic adapter

– CAN system bus

– Communication modules in the M1/M2 expansion slots

ƒ The software manual for the technology application used

ƒ The communication manual for the network of the automation platform

ƒ Switch−on the mains voltage of 24 V.

– for the mains filter

– for the regenerative power supply module

After the setting has been carried out according to the existing mains voltage:

1. Switch−on the mains voltage.

2. Activate/deactivate regenerative feedback via the digital RFR input.

Final worksFurther settings

8


8.3 Further settings

Follow the instructions of the software and/or read the documentation on theparameterisation of the regenerative power supply module.

�© 08/2014

� Lenze Automation GmbHPostfach 10 13 52, D−31763 HamelnHans−Lenze−Str. 1, D−31855 AerzenGermany

Service Lenze Service GmbHBreslauer Straße 3, D−32699 Extertal

Germany

� +49�5154 82−0 � 008000�2446877 (24 h helpline)

� +49�5154 82−2800 � +49�5154�82−1112

� [email protected] � [email protected]

� www.lenze.com

EDK94ARN24 � .P#T � ZH/EN � 2.1 � TD29

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