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EDS82EV903.Hõa

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System Manual

8200 vector0.25 ... 90 kW

E82xVxxxKxxxxx

Frequency inverter

Global Drive

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8200 vector type code in a power range from 0.25 ... 11 kW

E82xV xxx K x C xxx 3x 3x

Inverter

Input:

Output:

8200 vector

Type: _

K

For detailed information refer to the manualEDK82EV222

Id.-No:

Made in Germany

1D74

I n d u s t r i a l C o n t r o l

E q u i p m e n t

D-31855 Aerzen

Hans-Lenze-Str. 1

Prod.-No: Ser.-No:

Version:

er.-No:

ersion:

TypeE = panel−mounted unitD = built−in unit in push−through designC = built−in unit in cold−platedesign

Power(e.g. 152 = 15 10 2 W = 1.5 kW)(e.g. 113 = 11 10 3 W = 11 kW)

0.25 kW ... 11 kW

Voltage class2 = 230 V4 = 400 V/500 V

Version

Design, variant2xx = without EMC filterx4x = with "Safe torque off" function

Hardware version

Software version

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8200 vector type code in a power range from 15 ... 90 kW

E82xV xxx K x B xxx 3x 3x

P r o d .-I D

P r o d .-I D

P r o d .-N o.

P r o d .-N o.

S er .-N o.

S er .-N o.

V er s i on

V er s i on

I n p u t

I n p u t

O u t p u t

O u t p u t

T y p e

T y p e

n a s h _ el m oI n d u s t r i e s Gm b H

I n d u s t r i e s t r a s s e2 6

D- 9 7 6 1 6 B a d N e u s t a d t

TypeE = panel−mounted deviceD = panel−mounted device inpush−through design

C = panel−mounted device incold plate design

Power(e.g. 153 = 15 103 W = 15 kW)(e.g. 903 = 90 10 3 W = 90 kW)

15 ... 90 kW

Voltage class4 = 400 V/500 V

Version

Design, variant1xx = for IT systems2xx = without integrated filters3xx = with footprint mains filtersx4x = with "Safe torque off" function

Hardware version

Software version

0Fig.0Tab.0

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Contentsi

4 EDS82EV903 EN 3.0

1 About this documentation 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 Target group 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 Document history 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3 Validity information 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4 Conventions used 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.5 Notes used 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Product description 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 Device features 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 Application as directed 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Safety instructions 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 General safety information 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.2 Residual hazards 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3 Safety instructions for the installation according to UL or UR 25. . . . . . . . . . . . . . . .

4 Technical data 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 General data and operating conditions 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 Open and closed loop control 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 Communication interfaces 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4 Operation with rated power (normal operation) 32. . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4.1 Rated data for a mains voltage of 230 V 32. . . . . . . . . . . . . . . . . . . . . . . . . .4.4.2 Rated data for 400 V mains voltage 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.4.3 Rated data for 500 V mains voltage 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5 Operation with increased rated power 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.5.1 Rated data for a mains voltage of 230 V 52. . . . . . . . . . . . . . . . . . . . . . . . . .

4.5.2 Rated data for 400 V mains voltage 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.5.3 Rated data for 500 V mains voltage 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 Mechanical installation 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 Important notes 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2 Standard devices in a power range from 0.25 ... 2.2 kW 62. . . . . . . . . . . . . . . . . . . . .5.2.1 Mounting with fixing rails (standard) 62. . . . . . . . . . . . . . . . . . . . . . . . . . . .5.2.2 Thermally separated mounting (push−through technique) 63. . . . . . . . . . .

5.2.3 Mounting in "cold plate" technique 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.2.4 DIN rail mounting 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.5 Lateral mounting 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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5.3 Standard devices in a power range from 3 ... 11 kW 72. . . . . . . . . . . . . . . . . . . . . . . .5.3.1 Mounting with fixing rails (standard) 72. . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3.2 Thermally separated mounting (push−through technique) 73. . . . . . . . . . .

5.3.3 Mounting in "cold plate" technique 75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.4 Lateral mounting 77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4 Standard devices in the power range 15 ... 30 kW 79. . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1 Mounting with fixing brackets (standard) 79. . . . . . . . . . . . . . . . . . . . . . . .5.4.2 Thermally separated mounting (push−through technique) 82. . . . . . . . . . .5.4.3 Mounting in "cold plate" technique 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.5 Standard devices with a power of 45 kW 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.5.1 Mounting with fixing brackets (standard) 85. . . . . . . . . . . . . . . . . . . . . . . .5.5.2 Thermally separated mounting (push−through technique) 88. . . . . . . . . . .

5.6 Standard devices with a power of 55 kW 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.6.1 Mounting with fixing brackets (standard) 89. . . . . . . . . . . . . . . . . . . . . . . .5.6.2 Thermally separated mounting (push−through technique) 91. . . . . . . . . . .

5.6.3 Modification of the fan module for push−through technique 92. . . . . . . . .

5.7 Standard devices in the power range 75 ... 90 kW 94. . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1 Mounting with fixing brackets (standard) 94. . . . . . . . . . . . . . . . . . . . . . . .

5.7.2 Thermally separated mounting (push−through technique) 97. . . . . . . . . . .

6 Electrical installation 98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1 Important notes 98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.2 Notes on project planning 99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.2.1 Supply forms / electrical supply conditions 99. . . . . . . . . . . . . . . . . . . . . . .6.2.2 Operation on public supply systems (compliance with EN 61000−3−2) 100.6.2.3 Operation at earth−leakage circuit breaker (e.l.c.b.) 101. . . . . . . . . . . . . . . . .

6.2.4 Interaction with compensation equipment 101. . . . . . . . . . . . . . . . . . . . . . .6.2.5 Discharge current for mobile systems 102. . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.2.6 Optimisation of the controller and mains load 103. . . . . . . . . . . . . . . . . . . . .6.2.7 Reduction of noise emissions 104. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.2.8 Mains choke/mains filter assignment 106. . . . . . . . . . . . . . . . . . . . . . . . . . . .6.2.9 Motor cable 112. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3 Basics for wiring according to EMC 114. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.3.1 Cable specifications 114. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.3.2 Shielding 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.3 Installation in the control cabinet 117. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.3.4 Wiring outside of the control cabinet 119. . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.5 Wiring terminal strips 120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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6.4 Standard devices in a power range from 0.25 ... 2.2 kW 121. . . . . . . . . . . . . . . . . . . . .6.4.1 EMC−compliant wiring 121. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.4.2 Mains connection 123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.4.3 Fuses and cable cross−sections according to EN 60204−1 124. . . . . . . . . . . .6.4.4 Fuses and cable cross−sections according to UL 127. . . . . . . . . . . . . . . . . . . .6.4.5 Connection motor/external brake resistor 129. . . . . . . . . . . . . . . . . . . . . . . .6.4.6 Connection of relay output 130. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.5 Standard devices in a power range from 3 ... 11 kW 131. . . . . . . . . . . . . . . . . . . . . . . .6.5.1 EMC−compliant wiring 131. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.5.2 Mains connection 133. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.5.3 Fuses and cable cross−sections according to EN 60204−1 135. . . . . . . . . . . .6.5.4 Fuses and cable cross−sections according to UL 137. . . . . . . . . . . . . . . . . . . .

6.5.5 Connection motor/external brake resistor 139. . . . . . . . . . . . . . . . . . . . . . . .6.5.6 Connection of relay output 140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6 Standard devices in the power range 15 ... 30 kW 141. . . . . . . . . . . . . . . . . . . . . . . . . .

6.6.1 EMC−compliant wiring 142. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.6.2 Mains connection 143. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.6.3 Fuses and cable cross−sections according to EN 60204−1 144. . . . . . . . . . . .6.6.4 Fuses and cable cross−sections according to UL 145. . . . . . . . . . . . . . . . . . . .

6.6.5 Motor connection 146. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.6.6 Connection relay outputs K1 and K2 147. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.7 Standard devices in the power range of 55 kW 149. . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.7.1 EMC−compliant wiring 150. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.7.2 Mains connection 151. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.7.3 Fuses and cable cross−sections according to EN 60204−1 152. . . . . . . . . . . .6.7.4 Fuses and cable cross−sections according to UL 153. . . . . . . . . . . . . . . . . . . .6.7.5 Motor connection 154. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.7.6 Connection relay outputs K1 and K2 155. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.8 Standard devices in the power range 75 ... 90 kW 157. . . . . . . . . . . . . . . . . . . . . . . . . .6.8.1 EMC−compliant wiring 158. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.8.2 Mains connection 159. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.8.3 Fuses and cable cross−sections according to EN 60204−1 160. . . . . . . . . . . .6.8.4 Fuses and cable cross−sections according to UL 161. . . . . . . . . . . . . . . . . . . .

6.8.5 Motor connection 162. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.8.6 Connection relay outputs K1 and K2 163. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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7 Extensions for automation 165. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1 Standard devices in a power range from 0.25 ... 2.2 kW 165. . . . . . . . . . . . . . . . . . . . .7.1.1 I/O function modules 165. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1.2 Bus function modules 166. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.1.3 Communication modules 166. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.1.4 Combine function and communication modules 167. . . . . . . . . . . . . . . . . . .

7.1.5 Mounting and dismounting function modules 167. . . . . . . . . . . . . . . . . . . . .7.1.6 Mounting and dismounting communication modules 170. . . . . . . . . . . . . .7.1.7 Wire and configure standard I/O PT 171. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.1.8 Wire and configure application I/O PT 171. . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2 Standard devices in a power range from 3 ... 11 kW 172. . . . . . . . . . . . . . . . . . . . . . . .

7.2.1 I/O function modules 172. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


7.2.5 Mounting and dismounting function modules 174. . . . . . . . . . . . . . . . . . . . .7.2.6 Mounting and dismounting communication modules 177. . . . . . . . . . . . . .7.2.7 Wire and configure standard I/O PT 178. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2.8 Wire and configure application I/O PT 178. . . . . . . . . . . . . . . . . . . . . . . . . . . .7.2.9 Safety function − connection of relay KSR 178. . . . . . . . . . . . . . . . . . . . . . . . .

7.3 Standard devices in a power range from 15 ... 90 kW 179. . . . . . . . . . . . . . . . . . . . . . .7.3.1 I/O function modules 180. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


7.3.5 Mounting and dismounting function modules 184. . . . . . . . . . . . . . . . . . . . .7.3.6 Mounting and dismounting communication modules 187. . . . . . . . . . . . . .

7.3.7 Wire and configure standard I/O PT 188. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.3.8 Wire and configure application I/O PT 188. . . . . . . . . . . . . . . . . . . . . . . . . . . .7.3.9 Wiring of controller inhibit (CINH) when two function

modules are operated 189. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3.10 Safety function − connection of relay KSR 189. . . . . . . . . . . . . . . . . . . . . . . . .

7.4 I/O function module E82ZAFSCO10 (Standard I/O PT) 190. . . . . . . . . . . . . . . . . . . . . .7.4.1 Description 190. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.4.2 Technical data 191. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4.3 Installation 192 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.5 I/O function module E82ZAFACO10 (application I/O PT) 196. . . . . . . . . . . . . . . . . . . .

7.5.1 Description 196. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.5.2 Technical data 197. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.5.3 Installation 198 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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8 Commissioning 202. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.1 Before switching on 202. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.2 Selection of the correct operating mode 203. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.3 Parameter setting with E82ZBC keypad 205. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.3.1 V/f characteristic control 205. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.3.2 Vector control 206. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.4 Parameter setting with the XT EMZ9371BC keypad 209. . . . . . . . . . . . . . . . . . . . . . . .

8.4.1 V/f characteristic control 209. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.4.2 Vector control 211. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.5 Important codes for quick commissioning 214. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9 Parameter setting 222. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.1 Important notes 222. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.2 Parameter setting with E82ZBC keypad 224. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2.1 General data and operating conditions 224. . . . . . . . . . . . . . . . . . . . . . . . . .

9.2.2 Installation and commissioning 225. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.2.3 Display elements and function keys 226. . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.2.4 Changing and saving parameters 228. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2.5 Transferring parameters to other standard devices 229. . . . . . . . . . . . . . . . .9.2.6 Activating password protection 231. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.2.7 Remote parameter setting for system bus participants 233. . . . . . . . . . . . .9.2.8 Menu structure 234. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.3 Parameter setting with the XT EMZ9371BC keypad 235. . . . . . . . . . . . . . . . . . . . . . . .9.3.1 General data and operating conditions 235. . . . . . . . . . . . . . . . . . . . . . . . . .9.3.2 Installation and commissioning 236. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.3.3 Display elements and function keys 237. . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.3.4 Changing and saving parameters 239. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.3.5 Transferring parameters to other standard devices 240. . . . . . . . . . . . . . . . .9.3.6 Activating password protection 242. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.3.7 Remote parameter setting for system bus participants 244. . . . . . . . . . . . .9.3.8 Menu structure 245. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10 Function library 254. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.1 Important notes 254. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.2 Operating mode 255. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.2.1 V/f characteristic control 257. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.2.2 Vector control 261. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.2.3 Sensorless torque control with speed limitation 264. . . . . . . . . . . . . . . . . . .

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10.3 Optimising the operating behaviour 268. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.3.1 Slip compensation 268. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.3.2 Inverter switching frequency 270. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.3.3 Oscillation damping 272. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.3.4 Skip frequencies 273. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.4 Behaviour in the event of mains switching, mains failure or controller inhibit 275. .10.4.1 Start conditions/flying−restart circuit 275. . . . . . . . . . . . . . . . . . . . . . . . . . . .10.4.2 Controller inhibit 277. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.4.3 Controlled deceleration after mains failure/mains disconnection 278. . . .

10.5 Limit value setting 281. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.5.1 Speed range 281. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.5.2 Current limits 284. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.6 Acceleration, deceleration, braking, stopping 286. . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.6.1 Setting of acceleration times, deceleration times and S−shaped ramps 28610.6.2 Quick stop 289. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.6.3 Changing the direction of rotation 291. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.6.4 DC braking (DCB) 292. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.6.5 AC motor braking 294. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.7 Configuration of analog and digital setpoints and actual values 296. . . . . . . . . . . . .10.7.1 Setpoint source selection 296. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.7.2 Analog setpoints via terminal 298. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.7.3 Digital setpoints via frequency input 303. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.7.4 Setpoints via function "motor potentiometer" 307. . . . . . . . . . . . . . . . . . . . .10.7.5 Setpoints via fixed setpoints (JOG) 309. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.7.6 Setpoints via keypad 311. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.7.7 Setpoints via a bus system 312. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.7.8 Setpoint changeover (hand/remote changeover) 313. . . . . . . . . . . . . . . . . .

10.8 Automatic detection of motor data 315. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.9 Process controller 318. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.9.1 Set control loop properties 318. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.9.2 Select the setpoint source for the process controller 322. . . . . . . . . . . . . . . .

10.9.3 Select the actual value source for the process controller 324. . . . . . . . . . . . .10.9.4 Influence the process controller during operation 325. . . . . . . . . . . . . . . . . .

10.10 Current−limit controller 327. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.11 Free interconnection of analog signals 328. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.11.1 Free configuration of analog input signals 328. . . . . . . . . . . . . . . . . . . . . . . .10.11.2 Free configuration of analog outputs 332. . . . . . . . . . . . . . . . . . . . . . . . . . . .10.11.3 Free configuration of analog process data output words 338. . . . . . . . . . . .

10.12 Free interconnection of digital signals 343. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.12.1 Free configuration of digital input signals 343. . . . . . . . . . . . . . . . . . . . . . . .

10.12.2 Free configuration of digital outputs 348. . . . . . . . . . . . . . . . . . . . . . . . . . . .10.12.3 Free configuration of digital process data output words 354. . . . . . . . . . . .

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10.13 Thermal motor monitoring 357. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.13.1 I2t monitoring 357. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.13.2 Temperature monitoring of the motor with PTC and

earth−fault detection 359. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.14 External fault evaluation 361. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.14.1 External fault detection 361. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.14.2 Reset of external faults 361. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.15 Display of operating data, diagnostics 362. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.15.1 Display of operating data 362. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.15.2 Diagnostics 366. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.16 Parameter set management 368. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.16.1 Saving and copying parameter sets 368. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.16.2 Parameter set changeover 372. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.17 Individual summary of drive parameters in the user menu 373. . . . . . . . . . . . . . . . . .

10.18Networking 375 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.18.1 Interconnection with function module system bus (CAN) E82ZAFCCxxx 375

10.19 Code table 378. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.20 Table of attributes 434. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.20.1 Standard devices in a power range from 0.25 ... 11 kW

with standard I/O 435. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.20.2 Standard devices in a power range from 0.25 ... 11 kWwith application I/O 439. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.20.3 Standard devices in a power range from 15 ... 90 kWwith standard I/O 444. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.20.4 Standard devices in a power range from 15 ... 90 kWwith application I/O 448. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11 Troubleshooting and fault elimination 453. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.1 Troubleshooting 453. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11.1.1 Status display via LEDs at the controller 453. . . . . . . . . . . . . . . . . . . . . . . . . .11.1.2 Fault analysis with the history buffer 453. . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.2 Drive behaviour in the event of faults 454. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.3 Fault elimination 455. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11.3.1 Drive errors 455. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11.3.2 Fault messages 456. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.4 Resetting fault messages 459. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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12 DC−bus operation 460. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.1 General information 460. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.2 Functional description 460. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.3 Conditions for trouble−free DC−bus operation 460. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.3.1 Possible combinations of Lenze controllers in a network ofseveral drives 461. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.3.2 Mains connection 461. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12.3.3 DC−bus connection 463. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.4 Mains chokes for DC−bus operation 465. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.5 Fuses and cable cross−sections 467. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12.5.1 Mains supply 467. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12.5.2 DC supply 470. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.5.3 Protection in DC−bus operation 474. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12.6 Basic dimensioning 476. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.6.1 Conditions 476. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12.6.2 Supply powers 230 V controllers 477. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.6.3 Supply powers 400 V controllers 477. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.7 Central supply (one supply point) 478. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12.7.1 Central supply via external DC source 478. . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.7.2 Central supply 400 V with regenerative power supply unit 934X 479. . . . . .

12.8 Distributed supply (several supply points) 480. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.9 Braking operation in a drive system 481. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12.9.1 Possibilities 481. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12.9.2 Selection 482. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13 Braking operation 483. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.1 Braking operation without additional measures 483. . . . . . . . . . . . . . . . . . . . . . . . . . .

13.2 Braking operation with external brake resistor 484. . . . . . . . . . . . . . . . . . . . . . . . . . . .13.2.1 8200 vector 0.25 ... 11 kW 484. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13.2.2 8200 vector 15 ... 90 kW 487. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.2.3 Selection of the brake resistors 490. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.2.4 Rating for Lenze brake resistors 491. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13.2.5 Installation and wiring of the components for braking operation 491. . . . .

14 Safety engineering 492. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.1 Important notes 492. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.2 Operating mode 493. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.3 Safety relay KSR 495. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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14.4 Functional test 498. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.4.1 Important notes 498. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.4.2 Manual safety function check 499. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.4.3 Monitoring the safety function with a PLC 500. . . . . . . . . . . . . . . . . . . . . . . .

15 Application examples 502. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15.1 Pressure control 502. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15.1.1 Example 1: Simple pressure control with fixed setpoint selection 503. . . . .

15.1.2 Example 2: Simple pressure control with changeable setpoint selection 505

15.2 Operation with mid−frequency motors 507. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15.3 Speed control 508. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15.4 Group drive (operation with several motors) 513. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15.5 Setpoint summation (basic and additional load operation) 514. . . . . . . . . . . . . . . . . .

15.6 Power control (torque limitation) 515. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16 Signal flow diagrams 516. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16.1 Important notes 516. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16.2 Signal processing − overview 517. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16.2.1 Controller with standard I/O 517. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16.2.2 Controller with Standard I/O and communication module 518. . . . . . . . . . .

16.2.3 Controller with application I/O 519. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16.2.4 Controller with Application I/O and communication module 520. . . . . . . . .16.2.5 Controller with communication module 521. . . . . . . . . . . . . . . . . . . . . . . . . .

16.2.6 Controller with fieldbus function module 522. . . . . . . . . . . . . . . . . . . . . . . . .

16.2.7 Controller with fieldbus function module and communication module 523

16.2.8 Controller with system bus function module 524. . . . . . . . . . . . . . . . . . . . . .

16.2.9 Controller with system bus function module andcommunication module 525. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16.3 Signal processing in the function blocks 526. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16.3.1 Speed setpoint conditioning (NSET1) 526. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16.3.2 Speed setpoint conditioning (NSET1) with Application I/O 527. . . . . . . . . . .16.3.3 Process controller and setpoint processing (PCTRL1) 528. . . . . . . . . . . . . . . .

16.3.4 Process controller and setpoint processing (PCTRL1)with Application I/O 529. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16.3.5 Motor control (MCTRL1) 530. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16.3.6 Motor control (MCTRL1) with Application I/O 531. . . . . . . . . . . . . . . . . . . . .

16.3.7 Device control (DCTRL1) 532. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16.3.8 Controller state (STAT1, STAT2) 533. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16.3.9 Process data of system bus function module (CAN1, CAN2) 535. . . . . . . . . .

16.3.10 Process data of fieldbus function module (FIF−IN, FIF−OUT) 537. . . . . . . . . .

17 Index 539. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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About this documentationTarget group

1

13EDS82EV903 EN 3.0

1 About this documentation

The system manual supplements the mounting instructions included in the scope of supply:

ƒ The features and functions are described in detail.

ƒ It describes in detail additional possible applications.

ƒ Examples describe how to set the parameters for typical applications.

ƒ In case of doubt, the operating instructions enclosed with the frequency inverteralways apply.

Each chapter is a complete unit and informs entirely about a subject:

ƒ Therefore, you always need to read the main chapter which contains the

information you require right now.ƒ The Table of Contents and Index help you to find all information about a certain

topic.

ƒ Further information is provided in the following documents which can be requestedfrom your Lenze sales partner or downloaded from the Internet as pdf file:

– Order information and information about optional accessories is provided in therespective product catalogue.

– Descriptions and data about other Lenze products (drive PLC, Lenze geared motors,Lenze motors, ...) can be found in the respective catalogues, operating instructionsand manuals.

Tip!Information and auxiliary devices around the Lenze products can be found inthe download area athttp://www.Lenze.com

1.1 Target group

This documentation is directed at qualified skilled personnel according to IEC 60364.

Qualified skilled personnel are persons who have the required qualifications to carry outall activities involved in installing, mounting, commissioning, and operating the product.

1.2 Document history

Material number Version Description

− 1.0 11/2002 − First edition

.Hõa 3.0 01/2012 TD29 Complete revision

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About this documentationValidity information

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14 EDS82EV903 EN 3.0

1.3 Validity information

This documentation applies to 8200 vector frequency inverters from the

below−mentioned device versions.8200 vector 0.25 ... 11 kW

E82xV xxx K x C xxx 3x 3x

Inverter

Input:

Output:

8200 vector

Type: _

K

For detailed information refer to the manualEDK82EV222

Id.-No:

Made in Germany

1D74

I n d u s t r i a l C o n t r o l

E q u i p m e n t

D-31855 Aerzen

Hans-Lenze-Str. 1

Prod.-No: Ser.-No:

Version:

n

er.-No:

ersion:

TypeE = panel−mounted unitD = built−in unit inpush−through designC = built−in unit in cold−platedesign

Power(e.g. 152 = 15 10 2 W = 1.5 kW)(e.g. 113 = 11 10 3 W = 11 kW)

0.25 kW ... 11 kW

Voltage class2 = 230 V4 = 400 V/500 V

Version

Design, variant2xx = without EMC filterx4x = with "Safe torque off" function

Hardware version

Software version

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About this documentationValidity information

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15EDS82EV903 EN 3.0

8200 vector 15 ... 90 kW

E82xV xxx K x B xxx 3x 3x

P r o d .-I D

P r o d .-I D

P r o d .-N o.

P r o d .-N o.

S er .-N o.

S er .-N o.

V er s i on

V er s i on

I n p u t

I n p u t

O u t p u t

O u t p u t

T y p e

T y p e

n a s h _ el m oI n d u s t r i e s Gm b H

I n d u s t r i e s t r a s s e2 6

D- 9 7 6 1 6 B a d N e u s t a d t

TypeE = panel−mounted deviceD = panel−mounted device inpush−through designC = panel−mounted device incold plate design

Power(e.g. 153 = 15 103 W = 15 kW)(e.g. 903 = 90 10 3 W = 90 kW)

15 ... 90 kW

Voltage class4 = 400 V/500 V

Version

Design, variant1xx = for IT systems2xx = without integrated filters

3xx = with footprint mains filtersx4x = with "Safe torque off" function

Hardware version

Software version

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About this documentationConventions used

1

16 EDS82EV903 EN 3.0

1.4 Conventions used

This documentation uses the following conventions to distinguish between different

types of information:Type of information Identification Examples/notes

Spelling of numbers

Decimal separator Point In general, the decimal point is used.For instance: 1234.56

Decimal Standard notation For example: 1234

Hexadecimal 0x[0 ... 9, A ... F] For example: 0x60F4

Binary Nibble

In quotation marksPoint

For example: ´100´For example: ´0110.0100´

Warnings

UL warnings Are only given in English.

UR warnings Text

Program name » « PC softwareFor example: »Engineer«, »Global DriveControl« (GDC)

Icons

Page reference Reference to another page with additionalinformationFor instance: 16 = see page 16

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About this documentationNotes used

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17EDS82EV903 EN 3.0

1.5 Notes used

The following pictographs and signal words are used in this documentation to indicate

dangers and important information:

Safety instructions

Structure of safety instructions:

Danger!(characterises the type and severity of danger)Note

(describes the danger and gives information about how to prevent dangeroussituations)

Pictograph and signal word Meaning

Danger!Danger of personal injury through dangerous electrical voltage.Reference to an imminent danger that may result in death orserious personal injury if the corresponding measures are nottaken.

Danger!Danger of personal injury through a general source of danger.Reference to an imminent danger that may result in death orserious personal injury if the corresponding measures are nottaken.

Stop!Danger of property damage.Reference to a possible danger that may result in propertydamage if the corresponding measures are not taken.

Application notes


Note! Important note to ensure troublefree operation

Tip! Useful tip for simple handling

Reference to another documentation

Special safety instructions and application notes for UL and UR


Warnings!Safety or application note for the operation of a UL−approveddevice in UL−approved systems.Possibly the drive system is not operated in compliance with ULif the corresponding measures are not taken.

Warnings!Safety or application note for the operation of a UR−approveddevice in UL−approved systems.Possibly the drive system is not operated in compliance with ULif the corresponding measures are not taken.

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Product descriptionDevice features

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18 EDS82EV903 EN 3.0

2 Product description

2.1 Device features

Control types / motor control

ƒ V/f control (linear or quadratic)

ƒ Sensorless vector control

Basic functions

ƒ Freely assignable user menu

ƒ 4 freely programmable parameter sets (online switchable)

ƒ Error history buffer

ƒ DC−injection braking

ƒ Flying restart circuit to coasting motor

ƒ S−ramps for smooth acceleration

ƒ Max. output frequency 650 Hz

ƒ Fixed frequencies

ƒ Blocking frequencies

ƒ PID controllers

ƒ Freely configurable inputs and outputs

ƒ Level inversion

Monitorings and protective measures

ƒ Short circuit

ƒ Earth fault

ƒ Overvoltage

ƒ Motor stalling

ƒ Motor phase failure detection

ƒ Motor phase failure detectionƒ I2 x t motor monitoring

ƒ Motor overtemperature (input for PTC or thermal contact)

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Product descriptionApplication as directed

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19EDS82EV903 EN 3.0

2.2 Application as directed

8200 vector frequency inverters and accessories

ƒ are components– for the control of variable speed drives with asynchronous standard motors,

reluctance motors, PM synchronous motors with asynchronous damper cage.

– for mounting into a machine.

– for the assembly with other components to a machine.

ƒ may only be actuated under the operating conditions specified in thisdocumentation.

ƒ comply with the protection requirements of the "Low voltage" EC Directive.

ƒ are not machines in terms of the "Machines" EC Directive.

ƒ are not household appliances, but are solely designed as components forre−utilisation for commercial use or professional use in terms of EN 61000−3−2.

The drive system (frequency inverter and drive) corresponds to the "Electromagneticcompatibility" EC Directive if it is installed in accordance with the specifications of theCE−typical drive system.

Any other use shall be deemed as inappropriate!

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Safety instructionsGeneral safety information

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20 EDS82EV903 EN 3.0

3 Safety instructions

3.1 General safety information

Scope

The following general safety instructions apply to all Lenze drive and automationcomponents.

The product−specific safety and application notes given in this documentation must beobserved!

Note for UL−approved systems: UL warnings are notes which only apply to UL systems. Thedocumentation contains specific notes with regard to UL.

For your own safety

Danger!Disregarding the following basic safety measures may lead to severe personalinjury and damage to material assets!

ƒ Lenze drive and automation components ...

... must only be used for the intended purpose.

... must never be operated if damaged.

... must never be subjected to technical modifications.

... must never be operated unless completely assembled.

... must never be operated without the covers/guards.

... can − depending on their degree of protection − have live, movable or rotating partsduring or after operation. Surfaces can be hot.

ƒ All specifications of the corresponding enclosed documentation must be observed.

This is vital for a safe and trouble−free operation and for achieving the specified productfeatures.

The procedural notes and circuit details provided in this document are proposals whichthe user must check for suitability for his application. The manufacturer does notaccept any liability for the suitability of the specified procedures and circuit proposals.

ƒ Only qualified skilled personnel are permitted to work with or on Lenze drive andautomation components.

According to IEC 60364 or CENELEC HD 384, these are persons ...

... who are familiar with the installation, assembly, commissioning and operation of the product,

... possess the appropriate qualifications for their work,

... and are acquainted with and can apply all the accident prevent regulations, directivesand laws applicable at the place of use.

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21EDS82EV903 EN 3.0

Transport, storage

ƒ Transport and storage in a dry, low−vibration environment without aggressiveatmosphere; preferably in the packaging provided by the manufacturer.

– Protect against dust and shocks.– Comply with climatic conditions according to the technical data.

Mechanical installation

ƒ Install the product according to the regulations of the correspondingdocumentation. In particular observe the section "Operating conditions" in thechapter "Technical data".

ƒ Provide for a careful handling and avoid mechanical overload. During handlingneither bend components, nor change the insulation distances.

ƒ The product contains electrostatic sensitive devices which can easily be damaged by

short circuit or static discharge (ESD). Thus, electronic components and contactsmust not be touched unless ESD measures are taken beforehand.

Electrical installation

ƒ Carry out the electrical installation according to the relevant regulations (e. g. cablecross−sections, fusing, connection to the PE conductor). Additional notes areincluded in the documentation.

ƒ Applicable national regulations for the prevention of accidents (e.g. VBG 4) must beobserved when working on live products.

ƒ The documentation contains information about EMC−compliant installation

(shielding, earthing, arrangement of filters and laying cables). The system ormachine manufacturer is responsible for compliance with the limit values requiredby EMC legislation.

Warning: The controllers are products which can be used in category C2 drive systemsas per EN 61800−3. These products may cause radio interference in residential areas. If this happens, the operator may need to take appropriate action.

ƒ For compliance with the limit values for radio interference emission at the site of installation, the components − if specified in the technical data − have to be mountedin housings (e. g. control cabinets). The housings have to enable an EMC−compliantinstallation. In particular observe that for example control cabinet doors preferablyhave a circumferential metallic connection to the housing. Reduce openings or

cutouts through the housing to a minimum.ƒ Only plug in or remove pluggable terminals in the deenergised state!

Commissioning

ƒ If required, you have to equip the system with additional monitoring and protectivedevices in accordance with the respective valid safety regulations (e. g. law ontechnical equipment, regulations for the prevention of accidents).

ƒ Before commissioning remove transport locking devices and keep them for latertransports.

Operation

ƒ Keep all protective covers and doors closed during operation.

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Safety functions

ƒ Without a higher−level safety system, the described product must neither be usedfor the protection of machines nor persons.

ƒ Certain controller versions support safety functions (e.g. "Safe torque off", formerly"Safe standstill").

The notes on the safety functions provided in the documentation of the versions mustbe observed.

Maintenance and servicing

ƒ The components are maintenance−free if the required operating conditions areobserved.

ƒ If the cooling air is polluted, the cooling surfaces may be contaminated or the airvents may be blocked. Under these operating conditions, the cooling surfaces and airvents must be cleaned at regular intervals. Never use sharp objects for this purpose!

ƒ Only replace defective fuses in the deenergised state to the type specified.

ƒ After the system has been disconnected from the supply voltage, live componentsand power connections must not be touched immediately because capacitors maybe charged. Please observe the corresponding notes on the device.

Disposal

ƒ Recycle metals and plastic materials. Ensure professional disposal of assembledPCBs.

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Safety instructionsResidual hazards

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23EDS82EV903 EN 3.0

3.2 Residual hazards

Protection of persons

ƒ According to their enclosure, Lenze controllers (frequency inverters, servo inverters,DC speed controllers) and their components can carry a voltage, or parts of thecontrollers can move or rotate during operation. Surfaces can be hot.

– If the required cover is removed, the controllers are used inappropriately orinstalled or operated incorrectly, severe damage to persons or material assets canoccur.

– For more detailed information please see the documentation.

ƒ There is a high amount of energy within the controller. Therefore always wearpersonal protective equipment (body protection, headgear, eye protection, earprotection, hand guard) when working on the controller when it is live.

ƒ Before working on the controller, check if no voltage is applied to the powerterminals.

– the power terminals U, V, W, +UG, −UG, BR1 and BR2 still carry dangerous voltagefor at least 3 minutes after power−off.

– the power terminals L1, L2, L3; U, V, W, +UG, −UG, BR1 and BR2 carry dangerousvoltage when the motor is stopped.

– the relay outputs K11, K12, K14 can carry dangerous voltage when the drivecontroller is disconnected from the mains.

ƒ Before power−off during DC−bus operation, all controllers must be inhibited anddisconnected from the mains.

ƒ The discharge current to PE potential is > 3.5 mA. In accordance with EN 61800−5−1– a fixed installation is required.

– the design of the PE conductor has to be double or, in the case of a single design,must have a cable cross−section of at least 10 mm2.

ƒ The controller can only be safely disconnected from the mains via a contactor on theinput side.

ƒ Controllers can cause a DC current in the PE conductor. If a residual current device(RCD) or a fault current monitoring unit (RCM) is used for protection in the case of direct or indirect contact, only one RCD/RCM of the following type can be used onthe current supply side:

– Type B for the connection to a three−phase system– Type A or type B for the connection to a single phase system

Alternatively another protective measure can be used, like for instance isolation fromthe environment by means of double or reinforced insulation, or isolation from thesupply system by using a transformer.

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Safety instructionsResidual hazards

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24 EDS82EV903 EN 3.0

ƒ If you use the Selection of direction of rotation" function via the digital signalDCTRL1−CW/CCW (C0007 = 0 ... 13, C0410/3 255):– In the event of an open circuit or failure of the control voltage, the drive can

change its direction of rotation.ƒ If you use the function "flying restart circuit" (C0142 = 2, 3) for machines with a low

moment of inertia and low friction:

– After controller enable at standstill, the motor can start for a short time or changeits direction of rotation for a short time.

Device protection

ƒ Frequent switching of the supply voltage (e.g. inching mode via mains contactor)can overload and destroy the input current limitation of the controller:

– Wait for at least 3 minutes between two starting operations.

ƒ Only switch contactors in the motor cable when the controller is inhibited.Otherwise ...

– monitoring functions of the controller can be activated.

– the controller can be destroyed under unfavourable operating conditions.

Motor protection

ƒ For some controller settings, the connected motor may overheat (e.g. whenoperating the DC injection brake or a self−ventilated motor at low speed for longerperiods).

– Using an overcurrent relay or a temperature monitoring device provides a large

degree of protection against overload.– We recommend to use PTC thermistors or thermal contacts for motor temperaturemonitoring. (Lenze three−phase AC motors are equipped with thermal contacts(NC contacts) as standard)

– PTC thermistors or thermal contacts can be connected to the controller.

ƒ Drives can attain dangerous overspeeds (e.g. setting of high output frequencies withmotors and machines not qualified for this purpose).

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Safety instructionsSafety instructions for the installation according to UL or U R

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25EDS82EV903 EN 3.0

3.3 Safety instructions for the installation according to UL or UR

Warnings!ƒ Motor Overload Protection– For information on the protection level of the internal overload protection

for a motor load, see the corresponding manuals or software helps.– If the integral solid state motor overload protection is not used, external or

remote overload protection must be provided.ƒ Branch Circuit Protection

– The integral solid state protection does not provide branch circuitprotection.

– Branch circuit protection has to be provided externally in accordance withcorresponding instructions, the National Electrical Code and any

additional codes.ƒ Please observe the specifications for fuses and screw−tightening torques in

these instructions.

ƒ E82xV251K2C ... E82xV222K2C (0.25 kW ... 2.2 kW, 240 V devices):– Suitable for use on a circuit capable of delivering not more than 5000 rms

symmetrical amperes, 240 V maximum, when protected by fuses or circuitbreakers.

– Suitable for use on a circuit capable of delivering not more than 50000 rmssymmetrical amperes, 240 V maximum, when protected by CC, J, T or Rclass fuses.

– Shall be installed in a Pollution Degree 2 macro−environment.

– Maximum surrounding air temperature: 0 ... +55 °C– > +40 °C: reduce the rated output current by 2.5 %/°C– Use 60/75 °C or 75 °C copper wire only.

ƒ E82xV551K4C ... E82xV222K4C (0.55 kW ... 2.2 kW, 400/500 V devices):– Suitable for use on a circuit capable of delivering not more than 5000 rms

symmetrical amperes, 500 V maximum, when protected by fuses or circuitbreakers.

– Suitable for use on a circuit capable of delivering not more than 50000 rmssymmetrical amperes, 500 V maximum, when protected by CC, J, T or Rclass fuses.

– Shall be installed in a Pollution Degree 2 macro−environment.


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Safety instructionsSafety instructions for the installation according to UL or U R

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26 EDS82EV903 EN 3.0

ƒ E82xV302K2C ... E82xV752K2C (3.0 kW ... 7.5 kW, 240 V devices):– Suitable for use on a circuit capable of delivering not more than 5000 rms

symmetrical amperes, 240 V maximum, when protected by fuses.

– Suitable for use on a circuit capable of delivering not more than 50000 rmssymmetrical amperes, 240 V maximum. When protected by CC, J, T or Rclass fuses.

– Shall be installed in a Pollution Degree 2 macro−environment.– Maximum surrounding air temperature: 0 ... +55 °C– > +40 °C: reduce the rated output current by 2.5 %/°C– Use 60/75 °C or 75 °C copper wire only.

ƒ E82xV302K4C ... E82xV113K4C (3.0 kW ... 11 kW, 400/500 V devices):– Suitable for use on a circuit capable of delivering not more than 5000 rms

symmetrical amperes, 500 V maximum, when protected by fuses or circuitbreakers (E82xV302K4C only).

– Suitable for use on a circuit capable of delivering not more than 50000 rmssymmetrical amperes, 500 V maximum. When protected by CC, J, T or Rclass fuses

– Shall be installed in a Pollution Degree 2 macro−environment.– Maximum surrounding air temperature: 0 ... +55 °C– > +40 °C: reduce the rated output current by 2.5 %/°C– Use 60/75 °C or 75 °C copper wire only.

ƒ E82xV153K4B ... E82xV303K4B:– Suitable for use on a circuit capable of delivering not more than 5000 rms

symmetrical amperes, 500 V maximum. When protected by fuses.– Suitable for use on a circuit capable of delivering not more than 50000 rms

symmetrical amperes, 500 V maximum. When protected by J, T or R classfuses


ƒ E82xV453K4B ... E82xV903K4B:– Suitable for use on a circuit capable of delivering not more than 10000 rms

symmetrical amperes, 500 V maximum. When protected by fuses.– Suitable for use on a circuit capable of delivering not more than 50000 rms

symmetrical amperes, 500 V maximum. When protected by J, T or R classfuses


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Technical dataGeneral data and operating conditions

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27EDS82EV903 EN 3.0

4 Technical data

4.1 General data and operating conditions

General data

Conformity and approval

Conformity

CE 2006/95/EC Low−Voltage Directive

2004/108/EG EMC Directive

Approval

UL cULus Power Conversion Equipment (File No. E132659)

Protection of persons and equipment

Type of protection EN 60529 IP20

IP41 in case of thermally separated installation(push−through technique) between the control cabinet(inside) and the environment.

NEMA 250 Protection against accidental contact in accordance with type1

Earth leakage current IEC/EN 61800−5−1 > 3.5 mA Observe stipulations and safetyinstructions!

Insulation of controlcircuits

IEC/EN 61800−5−1 Safe mains isolation through double (reinforced) insulation

Insulation resistance IEC/EN 61800−5−1 < 2000 m site altitude: overvoltage category III

> 2000 m site altitude: overvoltage category II

Protective measures Against short circuit, earth fault (protected against short toearth on power−up, limited protection against short to earthduring operation), overvoltage, motor stalling, motorovertemperature (input for PTC thermistor or thermalcontact, I2t monitoring)

EMC

Noise emission IEC/EN 61800−3 Cable−guided, category C1 or C2 when using shielded motorcables1), dependent on the device variant with integratedinterference suppression or additional RFI/mains filter

0.25 ... 11 kW E82xVxxxKxC0xx no additional measures

E82xVxxxKxC2xx with external filter techniques

15 ... 90 kW E82EVxxxK4B3xx no additional measures

E82xVxxxK4B2xx with external filter techniquesNoise immunity IEC/EN 61800−3 Category C2

1) Motor cable lengths depend on the inverter type and the switching frequency

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Operating conditions

Ambient conditions

Climatic conditionsStorage IEC/EN 60721−3−1 1K3 (−25 ... +60 °C) < 6 months

1K3 (−25 ... +40 °C) > 6 months> 2 years: form the DC buscapacitors

Transport IEC/EN 60721−3−2 2K3 (−25 ... +70 °C)

Operation

2.2 ... 11 kW IEC/EN 60721−3−3 3K3 (−10 ... +55 °C)> +40 °C: reduce the rated output current by 2.5 %/°C.

15 ... 90 kW 3K3 (0 ... +50 °C)> +40 °C: reduce the rated output current by 2.5 %/°C.

Pollution IEC/EN 61800−5−1 Degree of pollution 2

Site altitude < 4000 m amsl> 1000 m amsl: reduce the rated output current by5 %/ 1000 m.

Electrical

AC mains connection

Max. mains voltage range

E82xV251K2... and E82xV371K2... 1/N/PE 180 V − 0 % . .. 264 V + 0 %

E82xV551K2... to E82xV752K2... 1/N/PE 180 V − 0 % ... 264 V + 0 % or3/PE 100 V − 0 % ... 264 V + 0 %

E82xV551K4... to E82xV903K4... 3/PE 320 V − 0 % ... 550 V + 0 %

Mains frequency 45 Hz − 0 % ... 65 Hz + 0 %

Mains system With earthed neutral (TT, TN): unrestricted operationpermittedOther mains systems: observe restrictions described in thesystem manual, chapter about project planning

Operation on publicsupply systems

EN 61000−3−2 Limitation of harmonic currents

Total power drawn fromthe mains

Compliance with therequirements 1)

< 1 kW With mains choke.

> 1 kW Without additional measures.1) The additional measures described only ensure that t he controllers complywith the requirements of EN 61000−3−2. Compliance of the machine/systemwith the requirements is in the responsibility of the machine/systemmanufacturer!

DC mains connection

Max. mains voltage range 450 V − 0 % ... 740 V + 0 %

E82xV251K2... and E82xV371K2... not possibleE82xV551K2... to E82xV752K2... 140 V − 0 % ... 370 V + 0 %

E82xV551K4... to E82xV903K4... 450 V − 0 % ... 775 V + 0 % Operation at rated power

450 V − 0 % ... 625 V + 0 % Operation at an increased ratedpower

Operating conditions The DC voltage must be symmetrical to PE.The controller will be destroyed if the +UG conductor or −U Gconductor is earthed.

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Ambient conditions

Motor connection

Length of the motor cable < 50 m shielded

< 100 m unshieldedFor rated mains voltage and switching frequency 8 kHzwithout additional output filters.For compliance with EMC regulations, the permissible cablelength may be different.

Mechanical

Vibration resistance(9.81 m/s2 = 1 g)

Germanischer Lloyd5 ... 13.2 Hz

Amplitude ±1 mm 13.2 ... 100 Hz:acceleration resistant up to 0.7 g

IEC/EN 60068−2−610 ... 57 Hz

Amplitude 0.075 mm 57 ... 150 Hz:acceleration resistant up to 1 g

Mounting conditions

Mounting place In the control cabinet

Mounting position Vertical

Dimensions,free spaces

Chapter "Mechanical installation"

Weights Chapter "Technical data", "Operation at rated power" or"Operation at increased rated power"

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Technical dataOpen and closed loop control

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30 EDS82EV903 EN 3.0

4.2 Open and closed loop control

Open and closed loop control

Open and closed loopcontrol modes V/f characteristic control (linear, quadratic), vector control, torque selection

Switching frequency

0.25 ... 11 kW 2 kHz, 4 kHz, 8 kHz, 16 kHz noise optimised

15 ... 90 kW 1 kHz, 2 kHz, 4 kHz, 8 kHz, 16 kHz,optionally noise optimised or power loss optimised

Torque behaviour

Maximum torque0.25 ... 11 kW

1.8 x Mrated for 60 s if rated motor power = rated controller power

Maximum torque15 ... 90 kW

1.8 x Mrated for 60 s2.1 x Mrated for 3 s aftercontroller enable

Setting range 1 : 10 in speed setting range 3 ... 50 Hz, accuracy < 8 %

Torque/speedcharacteristic

1.8

2.0

1.0

M/MN

n [min ]-1

500 1000 1500

Vector control (sensorless

speed control)Minimum outputfrequency

1.0 Hz (0 ... Mrated)

Setting range 1 : 50 based on 50 Hz and MratedAccuracy 0.5 %

in speed setting range 3 ... 50 HzSmooth running 0.1 Hz

Output frequency

Range − 650 Hz ... + 650 Hz

Absolute resolution 0.02 Hz

Standardisedresolution

Parameter data: 0.01 %, process data: 0.006 % (= 214)

Digital setpoint selection

Accuracy 0.0001 %Analog setpoint selection

Linearity 0.5 % based on instantaneous value

Temperaturesensitivity

+ 0.3 % (0 ... +60 °C) based on instantaneous value

Offset 0 %

A/D converter 10−bit resolution

Error: 1 digit 0.1 % based on final value

Operation in generatormode

0.25 ... 11 kW Integrated brake chopper

15 ... 90 kW With 9352 brake chopper

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Technical dataCommunication interfaces

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31EDS82EV903 EN 3.0

4.3 Communication interfaces

Inputs and outputs

Analog inputsAnalog outputs

with standard I/O 1 input, optionally bipolar

1 output

with application I/O 2 inputs, optionally bipolar

2 inputs, optionally bipolar

Digital inputsDigital outputs

with standard I/O 4 inputs Optionally 1 frequency input, single−track 0 ... 10 kHz ortwo−track 0 ... 1 kHz

1 input for controller inhibit

1 output

with application I/O 6 inputs Optionally 1 single−track / two−track frequency input

0 ... 102.4 kHz;1 input for controller inhibit

2 outputs, 1 frequency output 50 Hz ... 10 kHz

Cycle times

Digital inputs 1 ms

Digital outputs 4 ms

Analog inputs 2 ms

Analog outputs 4 ms (smoothing time: = 10 ms)

Relay output

0.25 ... 11 kW 1 relay output(changeover contact)

AC 250 V/3 A, DC 24 V / 2 A ... 240 V / 0.16 A

15 ... 90 kW 2 relay outputs

(changeover contacts)

AC 250 V / 3 A, DC 24 V / 2 A ... 240 V / 0.22 A

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Technical dataOperation with rated power (normal operation)Rated data for a mains voltage of 230 V

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32 EDS82EV903 EN 3.0

4.4 Operation with rated power (normal operation)

4.4.1 Rated data for a mains voltage of 230 V

Basis of the data

AC mains connection

1/N/PEUr 180 V − 0 % ... 264 V + 0 %; 45 Hz − 0 % ... 65 Hz + 0 %3/PE

DC−mains connection(alternatively)

UDC DC 260 V − 0 % ... 370 V + 0 %

Output voltage

With mains choke VM 3 ~ 0 ... approx. 94 % Umains; 0 ... 650 Hz

without mains choke VM 3 ~ 0 ... Umains; 0 ... 650 Hz

Periodic load change 60 s overcurrent with Imax and 120 s base load with 75 % I rated

Typical motor powerThree−phase asynchronousmotor (4−pole)

Prated [kW] 0.25 0.37

Prated [hp] 0.33 0.5

8200 vector type

EMC filter integrated E82xV251K2C0xx E82xV371K2C0xx

Without EMC filter E82xV251K2C2xx E82xV371K2C2xx

Mains 1/N/PE 1/N/PE

Rated mains current at aswitching frequency of 8 kHz(Lenze setting)

without mains choke Imains [A] 3.4 5.0

With mains choke Imains [A] 3.0 4.2

Output power +UDC, −UDC 1) PDCres [kW] DC−bus system not possible

Rated outputcurrent atswitchingfrequency

2 kHz sinIr [A] 1.7 2.44 kHz sin

8 kHz sin Ir [A] 1.7 2.4

16 kHz sin 2) Ir [A] 1.1 1.6

Max. permissibleoutput current for60 s at switchingfrequency

2 kHz sinImax [A] 2.5 3.64 kHz sin

8 kHz sin Imax [A] 2.5 3.6

16 kHz sin 2) Imax [A] 1.7 2.3

Power loss (operation with IN8)

E82EV... Ploss [W] 30 40

E82DV... i nside/outside Ploss[W] 10/20 13/27

E82CV... inside/cooler Ploss[W] 10/20 13/27

Dimensions Dependent on the mounting variant ( 61)

Mass

E82EV... m [kg] 0.8 0.8

E82DV... m [kg] 0.8 0.8

E82CV... m [kg] 0.6 0.6

1) Power supplied by the DC bus when operating with power−adapted motor2) Switching frequency is reduced to 4 kHz if reaches max. − 5 °C

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Technical dataOperation with rated power (normal operation)

Rated data for a mains voltage of 230 V

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33EDS82EV903 EN 3.0


Prated [kW] 0.55 0.75


8200 vector type



Mains 1/N/PE 3/PE 1/N/PE 3/PE


without mains choke Imains[A] 6.0 3.9 9.0 5.2

with mains choke Imains[A] 5.6 2.7 7.5 3.6

Output power +UDC, −UDC 1) PDCres [kW] − 0.3 − 0.1

Rated outputcurrent atswitching

frequency


8 kHz sin Ir [A] 3.0 4.016 kHz sin 2) Ir [A] 2.0 2.6




16 kHz sin 2) Imax [A] 2.9 3.9


E82EV... Ploss [W] 50 60




MassE82EV... m [kg] 1.2

E82DV... m [kg] 1.2

E82CV... m [kg] 0.9


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34 EDS82EV903 EN 3.0


Prated [kW] 1.5 2.2

Prated [hp] 2.0 3.0

8200 vector type

EMC filter integrated E82xV152K2C0xx E82xV222K2C0xx3)

Without EMC filter E82xV152K2C2xx E82xV222K2C2xx3)

Mains 1/N/PE 3/PE 1/N/PE 3/PE


without mains choke Imains [A] 15.0 9.1 − −

with mains choke Imains [A] 12.5 6.3 18.0 9.0

Output power +UDC, −UDC 1) PDCres [kW] − 1.1 − 0.4


frequency


8 kHz sin Ir [A] 7.0 9.5 (E82CV...: 8.5)16 kHz sin 2) Ir [A] 4.6 6.2



8 kHz sin Imax [A] 10.5 14.2

16 kHz sin 2) Imax [A] 6.9 9.3


E82EV... Ploss [W] 100 130




MassE82EV... m [kg] 1.6

E82DV... m [kg] 1.6

E82CV... m [kg] 1.1

1) Power supplied by the DC bus when operating with power−adapted motor2) Switching frequency is reduced to 4 kHz if reaches max. − 5 °C3) Operation only permitted with mains choke ( 106)

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Rated data for a mains voltage of 230 V

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35EDS82EV903 EN 3.0


Prated [kW] 3.0 4.0

Prated [hp] 4.0 5.0

8200 vector type



Mains 3/PE 3/PE



with mains choke Imains [A] 12.0 16.0

Output power +UDC, −UDC 1) PDCres [kW] 0.9 0.8


frequency


8 kHz sin Ir [A] 12.0 16.5

16 kHz sin 2) Ir [A] 7.8 10.7



8 kHz sin Imax [A] 18.0 24.8

16 kHz sin 2) Imax [A] 11.7 16.1


E82EV... Ploss [W] 150 190




Mass

E82EV... m [kg] 2.9

E82DV... m [kg] 2.9

E82CV... m [kg] 2.4


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36 EDS82EV903 EN 3.0


Prated [kW] 5.5 7.5


8200 vector type

EMC filter integrated E82xV552K2C0xx E82xV752K2C0xx 3)

Without EMC filter E82xV552K2C2xx E82xV752K2C2xx 3)

Mains 3/PE 3/PE


without mains choke Imains [A] 29.3 −


Output power +UDC, −UDC 1) PDCres [kW] 1.1 0


frequency


8 kHz sin Ir [A] 22.5 28.6

16 kHz sin 2) Ir [A] 14.6 18.6



8 kHz sin Imax [A] 33.8 42.9

16 kHz sin 2) Imax [A] 21.9 27.9


E82EV... Ploss [W] 250 320

E82DV... i nside/outside Ploss [W] 83/167 107/213

E82CV... inside/cooler Ploss [W] 83/167 107/213


Mass

E82EV... m [kg] 3.6

E82DV... m [kg] 3.6

E82CV... m [kg] 3.0

1) Power supplied by the DC bus when operating with power−adapted motor2) Switching frequency is reduced to 4 kHz if reaches max. − 5 °C3) Operation only permitted with mains choke ( 106)

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Rated data for 400 V mains voltage

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37EDS82EV903 EN 3.0

4.4.2 Rated data for 400 V mains voltage

Basis of the data

AC mains connection Ur

3/PE AC 320 V − 0 % ... 440 V + 0 %; 45 Hz − 0 % ... 65 Hz + 0 %

DC−mains connection(alternatively)

UDC DC 450 V − 0 % ... 620 V + 0 %

Output voltage

With mains choke VM 3 ~ 0 ... approx. 94 % Umains; 0 ... 650 Hz

without mains choke VM 3 ~ 0 ... Umains; 0 ... 650 Hz

Periodic load change 60 s overcurrent with Imax and 120 s base load with 75 % I rated


Prated [kW] 0.55 0.75


8200 vector type

EMC filter integrated E82xV551K4C0xx E82xV751K4C0xxWithout EMC filter E82xV551K4C4xx E82xV751K4C2xx







8 kHz sin Ir [A] 1.8 2.4

16 kHz sin 2) Ir [A] 1.2 1.6




16 kHz sin 2) Imax [A] 1.8 2.4


E82EV... Ploss [W] 50 60




Mass

E82EV... m [kg] 1.2

E82DV... m [kg] 1.2

E82CV... m [kg] 0.9


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Technical dataOperation with rated power (normal operation)Rated data for 400 V mains voltage

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38 EDS82EV903 EN 3.0


Prated [kW] 1.5 2.2

Prated [hp] 2.0 3.0

8200 vector type









8 kHz sin Ir [A] 3.9 5.6

16 kHz sin2)

Ir [A] 2.5 3.6Max. permissibleoutput current for60 s at switchingfrequency



16 kHz sin 2) Imax [A] 3.8 5.5


E82EV... Ploss [W] 100 130




Mass

E82EV... m [kg] 1.6E82DV... m [kg] 1.6

E82CV... m [kg] 1.1


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Rated data for 400 V mains voltage

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39EDS82EV903 EN 3.0


Prated [kW] 3.0 4.0 5.5

Prated [hp] 4.0 5.0 7.5

8200 vector type

EMC filter int

E82EV8200 vector 0.25-90kWv3-0__EN

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E82EV__8200 vector 0.25-90kW__v3-0__EN

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Transcript of E82EV__8200 vector 0.25-90kW__v3-0__EN

E82EV8200 vector 0.25-90kWv3-0__EN

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