E1284a 2020 X-8 - NSK Ltd.Molded-Oil comes in both general-grade (mineral-oil based) and NSF H1 food...

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Transcript of E1284a 2020 X-8 - NSK Ltd.Molded-Oil comes in both general-grade (mineral-oil based) and NSF H1 food...

Page 1: E1284a 2020 X-8 - NSK Ltd.Molded-Oil comes in both general-grade (mineral-oil based) and NSF H1 food grade variants. *NSF Category Code H1:Incidental food contact Aqua-Bearing Commercial
Page 2: E1284a 2020 X-8 - NSK Ltd.Molded-Oil comes in both general-grade (mineral-oil based) and NSF H1 food grade variants. *NSF Category Code H1:Incidental food contact Aqua-Bearing Commercial
Page 3: E1284a 2020 X-8 - NSK Ltd.Molded-Oil comes in both general-grade (mineral-oil based) and NSF H1 food grade variants. *NSF Category Code H1:Incidental food contact Aqua-Bearing Commercial
Page 4: E1284a 2020 X-8 - NSK Ltd.Molded-Oil comes in both general-grade (mineral-oil based) and NSF H1 food grade variants. *NSF Category Code H1:Incidental food contact Aqua-Bearing Commercial
Page 5: E1284a 2020 X-8 - NSK Ltd.Molded-Oil comes in both general-grade (mineral-oil based) and NSF H1 food grade variants. *NSF Category Code H1:Incidental food contact Aqua-Bearing Commercial

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Product Introduction

Stainless Steel Bearings(ES1 Stainless Steel Material)

Molded-Oil™ Bearings for Food MachineryNSK K1™ Lubrication Unit for Food Machinery

The corrosion resistance of ES1 is better than SUS440C.

Test bearing: 51305Rolling elements: CeramicsRotational speed: 1 000 min-1

Load: 980 N

ES1 SUS440C

SUS440C

●Corrosion resistance: Better than SUS440C●Hardness: Equivalent to SUS440C●Noise level, operating life: Better than SUS440C

ES1

Portion containing high proportion of polyolefin

Portion containing high proportion of lubricating oil

Close-up of Molded-Oil™ 100μm

Molded-Oil bearings have an operating life twice that ofgrease-lubricated bearings.Test bearing: 6000Rotational speed: 1 000 min-1

Radial load: 79.4 N

Axial load: 29.4 NWater spraying amount: 0.8 cm3/min

Molded-Oil bearings have an operating life twice that ofgrease-lubricated bearings.Test bearing: 6000Rotational speed: 1 000 min-1

Radial load: 79.4 NAxial load: 29.4 N

Durability in wet condition Durability in water-immeased condition

Corrosion resistance

SUS440C ES1

Stress repetitions ( cycles )105 106 107 108 1091

10

50

90

99.9

Cum

ulat

ive

failu

re p

roba

bilit

y %

0 500 1 000 1 500

Greaselubricated bearings

Molded-Oil Bearings (for general use)

Durability (h) 0 500 1 000 1 500

Greaselubricated bearings

Molded-Oil Bearings (for general use)

Durability (h)

Highly Corrosion-Resistant Coated Bearings

Polyolefin is used for packaging food in supermarkets,replacing dioxin-generating vinyl chloride.

Molded-Oil comes in both general-grade(mineral-oil based) and NSF H1★ food grade variants.

*NSF Category Code H1:Incidental food contact

Aqua-Bearing™

Commercial stainlesssteel bearings

Electroless nickel-coatedbearings

Durability ( × 106 rev. )

0

0.14

0.57

18

20 40 60 80 100

Commercialpolyethylene (PE)

bearings

Aqua-Bearing

Bearing: 6001Solution: 8% hydrochloric acidAxial load: 30 NRotational speed: 1 000 min-1

0

2

4

6

8

10

12

Corrosion-resistantcoated bearing

Hybrid bearing Stainless steelbearing

Test bearings: 6001Rotational speed: 300 min-1

Axial load: 29.4 NNaCl solution

Test piece: ∅18 x 10mm(Finished with #800 emery paper and passivation treatment was applied.)Test solution: 5%NaCl aqueous solutionImmersion time: 8 hours (room temperature)

●Corrosion resistance: Five times more resistant than conventional resin bearings in strong acid environments.●Durability: 1 000 times more durable than stainless steel bearings on the market. ●Maintainability: Self-lubricating fluororesin is used.

●Corrosion resistance: Corrosion-resistant against sterilizing liquid, such as sodium hypochlorite solution and oxonia●Durability: Longer life than SUS440C bearing ●Maintainability: Solid fluoric lubricant is used.

●Environmental friendliness: Lubricant is gradually supplied from porous synthetic resin, lowering grease splatter.●Water resistance: Contact of lubricant with the roller surface ensures a

constant supply of lubricating oil.●Safety: In NSF-certified H1 lubricant is used.

Dur

abilit

y (R

elat

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valu

e co

mpa

red

with

opa

ratin

g lif

e of

stai

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s st

eel b

earin

gs a

s 1)

Saltwater spray test (JISZ2371) Test solution: 5%NaCl aqueous solutionTest time: 1 hourTest temperature: 35 ℃

Ceramics Fluororesin

Special fluororesin

Corrosion-resistant coating

Fluororesin

Silicon nitride ceramicsMartensiticstainless steel

Austeniticstainless steel

Page 6: E1284a 2020 X-8 - NSK Ltd.Molded-Oil comes in both general-grade (mineral-oil based) and NSF H1 food grade variants. *NSF Category Code H1:Incidental food contact Aqua-Bearing Commercial
Page 7: E1284a 2020 X-8 - NSK Ltd.Molded-Oil comes in both general-grade (mineral-oil based) and NSF H1 food grade variants. *NSF Category Code H1:Incidental food contact Aqua-Bearing Commercial
Page 8: E1284a 2020 X-8 - NSK Ltd.Molded-Oil comes in both general-grade (mineral-oil based) and NSF H1 food grade variants. *NSF Category Code H1:Incidental food contact Aqua-Bearing Commercial
Page 9: E1284a 2020 X-8 - NSK Ltd.Molded-Oil comes in both general-grade (mineral-oil based) and NSF H1 food grade variants. *NSF Category Code H1:Incidental food contact Aqua-Bearing Commercial