E-Plus Tubing Rotator Operating Instructions

11
OPERATING INSTRUCTIONS Product - E-Plus Tubing Rotators 266-10-OI-Rev-A 1 E-Plus Tubing Rotators This document is intended to provide operating instructions for the E-Plus Tubing Rotators line of Evolution Oil Tool products. This guide is property of Evolution Oil Tools Inc. and is provided to the customer for information purposes only. It is requested that the document not be reproduced in any way, in whole or in part, or distributed without the express written consent of Evolution Oil Tools Inc. The document is uncontrolled if printed.

description

The Evolution E-Plus Tubing Rotator was developed as part of a system primarily designed to extend the life of production tubing in beam pumping and PC pumping wells. - See more at: http://eotools.com/index.php/component/virtuemart/17/9/artificial-lift/rotators/e-plus-tubing-rotator-detail#sthash.hw40Pjxo.dpuf

Transcript of E-Plus Tubing Rotator Operating Instructions

Page 1: E-Plus Tubing Rotator Operating Instructions

OPERATING INSTRUCTIONS

Product - E-Plus Tubing Rotators 266-10-OI-Rev-A 1

E-Plus Tubing Rotators

This document is intended to provide operating instructions for the E-Plus Tubing Rotators line of Evolution Oil Tool products. This guide is property of Evolution Oil Tools Inc. and is provided to the customer for information purposes only. It is requested that the document not be reproduced in any way, in whole or in part, or distributed without the express written consent of Evolution Oil Tools Inc. The document is uncontrolled if printed.

Page 2: E-Plus Tubing Rotator Operating Instructions

OPERATING INSTRUCTIONS

Product - E-Plus Tubing Rotators 266-10-OI-Rev-A This document is intended to provide operating instructions for the E-Plus Tubing Rotators line of Evolution Oil Tool products. This guide is property of Evolution Oil Tools Inc. and is provided to the customer for information purposes only. It is requested that the document not be reproduced in any way, in whole or in part, or distributed without the express written consent of Evolution Oil Tools Inc. The document is uncontrolled if printed. 2

The Evolution E-Plus Tubing Rotator was developed as part of a system primarily designed to extend the life of production tubing and pump rod in beam pumping and PC pumping wells.

Using a Tubing Rotator can extend the life of down-hole tubing and pump rod by up to ten times in certain circumstances; by equalizing the tubing wear around the entire ID of the tubing instead of wearing through in a single spot.

Advantages

Very low maintenance required Simple installation and removal Can be adapted to range of API wellheads Adds only 4.5" (82.6 mm) to well- head height No wellhead modifications required No custom built tubing hangers are required Shear mechanism prevents over-torquing of

the tubing string Utilizes existing wellhead components with

rotating hangers Works in temperatures up to 399°F (204°C) Abnormal pump wear reduced Sand build-up in pump barrel greatly reduced Enhances corrosion inhibitors Prolongs tubing life 6-10 times Allows maintenance of well control while

stripping B.O.P.’s Paraffin build-up eliminated in most cases Rod hang-up eliminated in most cases

Page 3: E-Plus Tubing Rotator Operating Instructions

OPERATING INSTRUCTIONS

Product - E-Plus Tubing Rotators 266-10-OI-Rev-A This document is intended to provide operating instructions for the E-Plus Tubing Rotators line of Evolution Oil Tool products. This guide is property of Evolution Oil Tools Inc. and is provided to the customer for information purposes only. It is requested that the document not be reproduced in any way, in whole or in part, or distributed without the express written consent of Evolution Oil Tools Inc. The document is uncontrolled if printed. 3

Drive Options

Evolution Oil Tools E-Plus Tubing Rotators are available with three (3) drive options:

Manual Drive The Manual Drive System allows the operator to rotate the tubing string on a periodic basis (typically daily or weekly). This system is typically used with progressive cavity pumps.

Mechanical Drive The Mechanical Drive System is used with pump jacks. This system can be set up to allow for approximately one revolution of the tubing in a 24 hour period.

Electric Drive The Electrical Drive System is used with progressive cavity pumps that have an electrical surface drive. The drive system is run by an explosion-proof 12V, 110/220V or 460V motor. This system rotates the tubing string approximately one and a half times during a 24 hour period.

Mechanical Drive (E-Style model displayed)

Manual Drive Electric Drive

For more details on Drive Options, refer to 261-10-OI.

Page 4: E-Plus Tubing Rotator Operating Instructions

OPERATING INSTRUCTIONS

Product - E-Plus Tubing Rotators 266-10-OI-Rev-A 4

E-Plus Tubing Rotator Exploded View

NOTE - The illustration above is intended as a guide only.

Page 5: E-Plus Tubing Rotator Operating Instructions

OPERATING INSTRUCTIONS

Product - E-Plus Tubing Rotators 266-10-OI-Rev-A 5

E-Plus Tubing Rotator Items

Depending on your requirements, the Evolution E-Plus Rotator is sold with a specific rotating hanger. The hanger replaces the existing hanger in the wellhead.

Page 6: E-Plus Tubing Rotator Operating Instructions

OPERATING INSTRUCTIONS

Product - E-Plus Tubing Rotators 266-10-OI-Rev-A 6

Installation Procedures

1 Run production string.

2 Install Evolution Rotating Hanger.

3 Line up four (4) keys with slots on the gear retaining mandrel and slide rotator over the top.

Note Use RX Ring if Hanger sits flush with Wellhead. If Hanger is recessed, use standard R-Ring.

4 Line up rotator bolt holes with the wellhead flange.

5 Install and secure flange bolts.

Page 7: E-Plus Tubing Rotator Operating Instructions

OPERATING INSTRUCTIONS

Product - E-Plus Tubing Rotators 266-10-OI-Rev-A This document is intended to provide operating instructions for the E-Plus Tubing Rotators line of Evolution Oil Tool products. This guide is property of Evolution Oil Tools Inc. and is provided to the customer for information purposes only. It is requested that the document not be reproduced in any way, in whole or in part, or distributed without the express written consent of Evolution Oil Tools Inc. The document is uncontrolled if printed. 7

E-Plus Rotator Bolt Thru 7 1/16 2000# 104076

Item # Description QTY 102588

Input Retainer Nut f/ Tubing Rotator 1

102589 Input Shaft CTR 70-1 Worm Gear 1

102590 Inner Bushing CTR f/ Input Shaft 1

102591 Outer Bushing CTR f/ Input Shaft 1

102592 Bull Gear 70-1 f/ Rotator Nitrided 1

102599 Snap Ring CTR (5000/700) 1

102600 Key Stock 1/4 x 1/2 x 1 Long 2

102601 Key Stock 1/4 x 1/4 x 3/4 Long 1

102611 Pick Up Bolt 5/8 x 3 Long 2

102772 Seal Ring / Lower Bushing 1

102794 O-Ring Kit f/ Eliminator Rotator H.D. 1

103694 Lube Fitting 1/2 NPT BGF12 f/ New Style Eliminator Rotator (600199)

1

103695 Vent Body Fitting 1/2 NPT f/ New Style Eliminator Rotator (600200)

1

104077 Bonnet E-Plus Rotator Boltthru 7 1/16 x 2000#

1

104087 Gear Retaining Mandrel f/ 2000# E-Plus Rotator H.D.

1

104266 Upper Bushing f/ 7 1/16 E-Plus 2k Rotator 1

Studded E-Plus Rotator H.D. 7 1/16 x 3000# 200 C 104214

Item # Description QTY 102588 Input Retainer Nut f/ Tubing Rotator 1

102589 Input Shaft CTR 70-1 Worm Gear 1

102590 Inner Bushing CTR f/ Input Shaft 1

102591 Outer Bushing CTR f/ Input Shaft 1

102592 Bull Gear 70-1 f/ Rotator Nitrided 1

102599 Snap Ring CTR (5000/700) 1

102600 Key Stock 1/4 x 1/2 x 1 Long 2

102601 Key Stock1/4 x 1/4 x 3/4 Long 1

102611 Pick Up Bolt 5/8 x 3 Long 2

102772 Seal Ring / Lower Bushing 1

103694 Lube Fitting 1/2 NPT BGF12 f/ New Style Eliminator Rotator (600199)

1

103695 Vent Body Fitting 1/2 NPT f/ New Style Eliminator Rotator (600200)

1

104090 Gear Retaining Mandrel f/ 3000# E-Plus Rotator H.D.

1

104215 Bonnet E-Plus Rotator 7 1/16 x 3000# H.D. Studded

1

104267 Upper Bushing f/ 7 1/16 E-Plus 3K 1

104308 O-Ring Kit f/ E Style Rotator 90 Duro Viton 1

Page 8: E-Plus Tubing Rotator Operating Instructions

OPERATING INSTRUCTIONS

Product - E-Plus Tubing Rotators 266-10-OI-Rev-A This document is intended to provide operating instructions for the E-Plus Tubing Rotators line of Evolution Oil Tool products. This guide is property of Evolution Oil Tools Inc. and is provided to the customer for information purposes only. It is requested that the document not be reproduced in any way, in whole or in part, or distributed without the express written consent of Evolution Oil Tools Inc. The document is uncontrolled if printed. 8

Bolt thru E-Plus Rotator H.D.7 1/16 - 3000# 104088

Item # Description QTY 102588 Input Retainer Nut f/ Tubing Rotator 1

102589 Input Shaft CTR 70-1 Worm Gear 1

102590 Inner Bushing CTR f/ Input Shaft 1

102591 Outer Bushing CTR f/ Input Shaft 1

102592 Bull Gear 70-1 f/ Rotator Nitrided 1

102599 Snap Ring CTR (5000/700) 1

102600 Key Stock 1/4 x 1/2 x 1 Long 2

102601 Key Stock 1/4 x 1/4 x 3/4 Long 1

102611 Pick Up Bolt 5/8 x 3 Long 2

102772 Seal Ring / Lower Bushing 1

102794 O-Ring Kit f/ Eliminator Rotator H.D. 1

103694 Lube Fitting 1/2 NPT BGF12 f/ New Style Eliminator Rotator (600199)

1

103695 Vent Body Fitting 1/2 NPT f/ New Style Eliminator Rotator (600200)

1

104089 Bonnet E-Plus Rotator 7 1/16 x 3000# H.D. Bolted

1

104090 Gear Retaining Mandrel f/ 3000# E-Plus Rotator H.D.

1

104267 Upper Bushing f/ 7 1/16 E-Plus 3K 1

E-Plus Rotator Studded 9 x 2000# 104547

Item # Description QTY 102588 Input Retainer Nut f/ Tubing Rotator 1

102590 Inner Bushing CTR f/ Input Shaft 1

102591 Outer Bushing CTR f/ Input Shaft 1

102592 Bull Gear 70-1 f/ Rotator Nitrided 1

102599 Snap Ring CTR (5000/700) 1

102600 Key Stock 1/4 x 1/2 x 1 Long 2

102601 Key Stock 1/4 x 1/4 x 3/4 Long 1

102611 Pick Up Bolt 5/8 x 3 Long 2

102621 Input Shaft CTR 70-1 9 2k & 3k CTR Rotators 1

102772 Seal Ring / Lower Bushing 1

102794 O-Ring Kit f/ Eliminator Rotator H.D. 1

103694 Lube Fitting 1/2 NPT BGF12 f/ New Style Eliminator Rotator (600199)

1

104464 Bonnet E Plus Rotator 1

104475 Upper Bushing f/ 9 2-3K E-Plus Rotator 1

104546 Gear Retaining Mandrel f/ 9 2-3k E-Plus Rotator

1

Page 9: E-Plus Tubing Rotator Operating Instructions

OPERATING INSTRUCTIONS

Product - E-Plus Tubing Rotators 266-10-OI-Rev-A This document is intended to provide operating instructions for the E-Plus Tubing Rotators line of Evolution Oil Tool products. This guide is property of Evolution Oil Tools Inc. and is provided to the customer for information purposes only. It is requested that the document not be reproduced in any way, in whole or in part, or distributed without the express written consent of Evolution Oil Tools Inc. The document is uncontrolled if printed. 9

E-Plus Rotator Bolt Thru 9 x 2000# 104550

Item # Description QTY 102588 Input Retainer Nut f/ Tubing Rotator 1

102590 Inner Bushing CTR f/ Input Shaft 1

102591 Outer Bushing CTR f/ Input Shaft 1

102592 Bull Gear 70-1 f/ Rotator Nitrided 1

102599 Snap Ring CTR (5000/700) 1

102600 Key Stock 1/4 x 1/2 x 1 Long 2

102601 Key Stock 1/4 x 1/4 x 3/4 Long 1

102611 Pick Up Bolt 5/8 x 3 Long 2

102621 Input Shaft CTR 70-1 9 2k & 3k CTR Rotators

1

102772 Seal Ring / Lower Bushing 1

102794 O-Ring Kit f/ Eliminator Rotator H.D. 1

103694 Lube Fitting 1/2 NPT BGF12 f/ New Style Eliminator Rotator (600199)

1

104465 Bonnet E-Plus Rotator Bolt Thru 9 x 2000# 1

104475 Upper Bushing f/ 9 2-3K E-Plus Rotator 1

104546 Gear Retaining Mandrel f/ 9 2-3k E-Plus Rotator

1

E-Plus Rotator Studded 9 x 3000# 104551

Item # Description QTY 102588 Input Retainer Nut f/ Tubing Rotator 1

102590 Inner Bushing CTR f/ Input Shaft 1

102591 Outer Bushing CTR f/ Input Shaft 1

102592 Bull Gear 70-1 f/ Rotator Nitrided 1

102599 Snap Ring CTR (5000/700) 1

102600 Key Stock 1/4 x 1/2 x 1 Long 2

102601 Key Stock 1/4 x 1/4 x 3/4 Long 1

102611 Pick Up Bolt 5/8 x 3 Long 2

102621 Input Shaft CTR 70-1 9 2k & 3k CTR Rotators 1

102772 Seal Ring / Lower Bushing 1

102794 O-Ring Kit f/ Eliminator Rotator H.D. 1

103694 Lube Fitting 1/2 NPT BGF12 f/ New Style Eliminator Rotator (600199)

1

104466 Bonnet E Plus Rotator 9 x 3000# Studded 1

104475 Upper Bushing f/ 9 2-3K E-Plus Rotator 1

104546 Gear Retaining Mandrel f/ 9 2-3k E-Plus Rotator

1

Page 10: E-Plus Tubing Rotator Operating Instructions

OPERATING INSTRUCTIONS

Product - E-Plus Tubing Rotators 266-10-OI-Rev-A This document is intended to provide operating instructions for the E-Plus Tubing Rotators line of Evolution Oil Tool products. This guide is property of Evolution Oil Tools Inc. and is provided to the customer for information purposes only. It is requested that the document not be reproduced in any way, in whole or in part, or distributed without the express written consent of Evolution Oil Tools Inc. The document is uncontrolled if printed. 10

E-Plus Rotator Bolt Thru 9 x 3000# 104552

Item # Description QTY 102588 Input Retainer Nut f/ Tubing Rotator 1

102590 Inner Bushing CTR f/ Input Shaft 1

102591 Outer Bushing CTR f/ Input Shaft 1

102592 Bull Gear 70-1 f/ Rotator Nitrided 1

102599 Snap Ring CTR (5000/700) 1

102600 Key Stock 1/4 x 1/2 x 1 Long 2

102601 Key Stock 1/4 x 1/4 x 3/4 Long 1

102611 Pick Up Bolt 5/8 x 3 Long 2

102621 Input Shaft CTR 70-1 9 2k & 3k CTR Rotators 1

102772 Seal Ring / Lower Bushing 1

102794 O-Ring Kit f/ Eliminator Rotator H.D. 1

103694 Lube Fitting 1/2 NPT BGF12 f/ New Style Eliminator Rotator (600199)

1

104467 Bonnet E Plus Rotator 1

104475 Upper Bushing f/ 9 2-3K E-Plus Rotator 1

104546 Gear Retaining Mandrel f/ 9 2-3k E-Plus Rotator

1

Page 11: E-Plus Tubing Rotator Operating Instructions

OPERATING INSTRUCTIONS

Product - E-Plus Tubing Rotators 266-10-OI-Rev-A This document is intended to provide operating instructions for the E-Plus Tubing Rotators line of Evolution Oil Tool products. This guide is property of Evolution Oil Tools Inc. and is provided to the customer for information purposes only. It is requested that the document not be reproduced in any way, in whole or in part, or distributed without the express written consent of Evolution Oil Tools Inc. The document is uncontrolled if printed. 11

If you have any other questions or concerns, do not hesitate to contact us:

www.eotools.com

Canada

#3, 1820 – 30th Avenue NE Calgary, Alberta, Canada

T2E 7M5 Toll Free: 1-800-265-TOOL (8665)

Main: (403) 243-1442 Fax: (403) 258-2614

6415A – 63 St. Close Lloydminster, Alberta

Tel: 780-875-1570 Cell: 780-522-8294 Cell: 780-870-1126

4512 – 81 Ave

Edmonton, Alberta Tel: 587-758-9091 Cell: 780-919-1722 Cell: 780-893-1019

US

P.O. Box 5363 2908 Coffey Street

Victoria, Texas 77903 Main: (361) 575-7900 Fax: (361) 575-8081

3400 Kermit Hwy

Odessa, Texas 79764 Tel: 432-337-7900 Fax: 432-337-7901 Cell: 432-638-7902