E-mail : [email protected] · ... Water Supply and Sewage ... (Automated fountain) ... ARZ Ice‐Cream...
Transcript of E-mail : [email protected] · ... Water Supply and Sewage ... (Automated fountain) ... ARZ Ice‐Cream...
2016-September
Palestinian Control & Supervision - PCS
Palestinian Authority - Nablus,
Yaser Arafat Street, Fattouh building, Ground floor
Mobile : +970 599 25 24 49
Tel/Fax : +970 9 2 34 94 22
E-mail : [email protected]
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Palestine, Nablus, Yaser Arafat Street, Fattouh Building – GF
Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49
E‐mail: [email protected] Website: www.pcs.com.ps
CONTENTS
I. PCS in brief ..................................................................................................................................................... 2
II. Structure ......................................................................................................................................................... 3
III. Targeted markets ........................................................................................................................................... 3
IV. Products ......................................................................................................................................................... 4
V. Services ........................................................................................................................................................... 5
VI. Projects implemented in Palestine ................................................................................................................. 7
1) Booster station automation / 4 stations – 2016 ........................................................................................ 7
2) ARZ Ice‐Cream factory production line – 2016 ........................................................................................ 10
3) ARZ Ice‐Cream factory Mixing Process ‐ 2016 ......................................................................................... 11
4) Water Supply and Sewage Facilities Improvement for Bethlehem ‐ Beit Jala & Beit Sahour Area– 201613
5) Passavant Energy & Environment ‐ Nablus West WWTP– 2015 .............................................................. 14
6) JERICHO MUNICIPALITY – 2015 (WATER FLOW MONITORING)............................................................... 15
7) Sakka & Khoudary – 2014 (water supply monitoring) ............................................................................. 16
8) NEDCO – 2014 (Electrical sub‐stations scada communication) ............................................................... 17
9) PROMEC – 2014 (Automated fountain) ................................................................................................... 18
10) ARZ Ice‐Cream New Factory – 2013 (Factory automation design) ...................................................... 18
11) Among other clients: ........................................................................................................................... 19
VII. SCADA international experience .............................................................................................................. 20
1) GEA – ARC ................................................................................................................................................ 20
2) Balthazard & cotte ................................................................................................................................... 25
3) Novasep ................................................................................................................................................... 27
4) Arkopharma ............................................................................................................................................. 29
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Palestine, Nablus, Yaser Arafat Street, Fattouh Building – GF
Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49
E‐mail: [email protected] Website: www.pcs.com.ps
I. PCS IN BRIEF
PCS brings together all the skills needed to design, install, commissioning and maintenance for variety
of electrical and automation installations. Our technology know‐how and application experience enables us to supply products and deliver high quality services with the proven performance and reliability that our customers expect. Our value offer is based on providing the ultimate Quality within Shortest Time at Lowest Price.
We are particularly specialized in Automation and SCADA, which includes the following areas:
Advanced consulting
Factory discrete automation
Factory process automation
SCADA telecontrol systems
Manufacturing Execution System (MES)
Human Machine Interface (HMI).
Drive technology
Sensor systems
Identification solutions
Field buses and industrial networks
Stock management
Robotics
Petri net optimization
Low‐voltage power distribution (protection, switching, measuring and monitoring and switchboards)
Palestinian Control & Supervision is a partner for SIEMENS automation.
Our philosophy is to pay our clients all the attention and listen to their needs. We deploy professionalism and creativity to contribute to the success of their projects and to gain their loyalty in a relationship of mutual trust. Moreover, any system could be adapted to the utmost needs of the client.
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Palestine, Nablus, Yaser Arafat Street, Fattouh Building – GF
Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49
E‐mail: [email protected] Website: www.pcs.com.ps
II. STRUCTURE
PCS company structure is constituted as the following:
III. TARGETED MARKETS
Many markets are targeted by PCS, among which are :
Water and Wastewater
Electrical Power Transmission and Distribution
Mining and Cement
Pharmaceuticals
Food and Beverages
Others…
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Palestine, Nablus, Yaser Arafat Street, Fattouh Building – GF
Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49
E‐mail: [email protected] Website: www.pcs.com.ps
IV. PRODUCTS
PCS is the source for a wide range of automation and SCADA products; being a partner for SIEMENS, allows us to provide our clients with the best Quality products and software. Moreoever, we have range of products that will fit all the industries and sectors.
Please visit our website (www.pcs.com.ps) in order to obtain more information and details about our products.
In addition of being a strong partner for SIEMENS, PCS have the needed expertise to deal with automation and SCADA solutions for other manufacturers such as:
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Palestine, Nablus, Yaser Arafat Street, Fattouh Building – GF
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E‐mail: [email protected] Website: www.pcs.com.ps
V. SERVICES
We do provide our clients with a complete service:
1) Design
We listen to your needs
We choose the most adapted solutions technically and financially
We help you to establish the tender
We offer you a price quotation
2) Project supervision
We follow the project closesly at on each step
3) Installation
We realize the electrical and mechanical installations needed for the work
We integrate it in the right environment
4) Commissioning and testing
We commission and start up a site
We realize the tests
We optimize the process
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Palestine, Nablus, Yaser Arafat Street, Fattouh Building – GF
Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49
E‐mail: [email protected] Website: www.pcs.com.ps
5) Staff training
We train our clients’ staff for operating and maintaining a site
We offer advanced training on automation
6) Maintenance
We assure a preventive maintenance
We intervene on sites on demand
We supply you with spare parts
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Palestine, Nablus, Yaser Arafat Street, Fattouh Building – GF
Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49
E‐mail: [email protected] Website: www.pcs.com.ps
VI. PROJECTS IMPLEMENTED IN PALESTINE
1) BOOSTER STATION AUTOMATION / 4 STATIONS – 2016
SAQQA & KHOUDARY Co. Ltd. has chosen PCS to supply, program and commission the automation part for 4
booster stations situated in Gaza for Attarah, Nuseirat, Berkah and Ma’an sites. The scope of work includes:
‐ PLC and HMI and networking
‐ VFDs for the boosters pumps
Figure 1 Layout of the proposed Automation system
The solution is based on Simatic S7‐1500 CPU and ET200SP for hot‐swapping and higher availability of the system.
HMI Comfort panels are distributed on site to allow operator monitoring and control of the system.
We have also provided the state‐of‐the‐art programming SIEMENS laptops (M5 Field PGs); rugged laptop with
pre‐installed software to allow easy and fast modification on the system which is completely based on TIA Portal.
As for the VFDs they are connected via the SCALANCE industrial switch to the control system.
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Palestine, Nablus, Yaser Arafat Street, Fattouh Building – GF
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E‐mail: [email protected] Website: www.pcs.com.ps
The proposed programming of HMI and PLC features object‐oriented program to allow the easy creation and
modification of faceplates and processes, below is an example of a view used in this project.
Figure 2 Main Reservoir View
Figure 3 Analog Senor Faceplate
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Palestine, Nablus, Yaser Arafat Street, Fattouh Building – GF
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E‐mail: [email protected] Website: www.pcs.com.ps
Figure 4 Booster pumps view
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Palestine, Nablus, Yaser Arafat Street, Fattouh Building – GF
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E‐mail: [email protected] Website: www.pcs.com.ps
2) ARZ ICE‐CREAM FACTORY PRODUCTION LINE – 2016
ARZ Ice‐Cream have continued their factory upgrading and development but now with an old production line
which had to be retrofitted with new Motion Control system; as the old was obsolete and very hard to maintain
and debug in case of an emergency.
PCS have offered Motion Control Solution based on SIMOTION D and Sinamics modules along with Simotics
motors. In addition to ET200SP as I/Os and Comfort HMI, PCS was able to implement the retro‐fitting of the
machine with limitless possibilities to adjust any parameter required to be able to obtain flexibility and precision
in production.
The project have been executed on part of the machine while having the other part in production to obtain
minimum downtime during the peak season.
The scope of work included electrical cabinet design and assembly, system and functional analysis, programming,
commissioning and testing.
With the new installed system, ARZ can now focus more on ice cream production and its quality.
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E‐mail: [email protected] Website: www.pcs.com.ps
3) ARZ ICE‐CREAM FACTORY MIXING PROCESS ‐ 2016
ARZ Ice‐Cream have constructed a new state‐of‐the‐art factory in Nablus/Palestine where they manufacture
broad array of ice‐cream products ranging from ice lollies to cones and even big family size boxes. PCS have
equipped the factory with automated system for preparation of all ice‐cream types using SIEMENS technology
from Industry Automation.
The installation of the new system and user interface not only simplifies smooth operation but it also permits
new and complex mixtures to be prepared easily and with precision to assure a constant excellence in quality of
the Ice‐Cream.
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Palestine, Nablus, Yaser Arafat Street, Fattouh Building – GF
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E‐mail: [email protected] Website: www.pcs.com.ps
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Palestine, Nablus, Yaser Arafat Street, Fattouh Building – GF
Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49
E‐mail: [email protected] Website: www.pcs.com.ps
4) WATER SUPPLY AND SEWAGE FACILITIES IMPROVEMENT FOR BETHLEHEM ‐ BEIT JALA &
BEIT SAHOUR AREA– 2016
PCS was awarded "Water Supply and Sewage Facilities Improvement for Bethlehem ‐ Beit Jala & Beit Sahour
Area" area; the project is financed by AFD (Agence Française de Développement) and NRO (Netherlands
Representative Office). The main contractor is Madanat Contracting Co.
The project consists construction of new reservoirs and network lines, and also rehabilitation of old reservoir and
pump stations. PCS will be in charge of the whole Automation and SCADA connectivity system.
Figure 5 Mutelleh Reservoir in Bethlehem
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E‐mail: [email protected] Website: www.pcs.com.ps
5) PASSAVANT ENERGY & ENVIRONMENT ‐ NABLUS WEST WWTP– 2015
Due to unexpected failure of the SCADA system, PCS intervened to redeploy the SCADA system in the Nablus
West WWTP. All software including but not limited to SIMATIC TIA PORTAL Step7 and WinCC have been installed.
Data logging, trending and reporting was carried out via Acron Software. Morever, because Waste Water
Treatment Plant SCADA system availability is crucial for every plant; PCS have deployed redundant solution on
the server via RAID 1 configuration and scheduled automatic backup of plant data.
Figure 6 SCADA control room Nablus West WWTP, Server and client workstations
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Figure 7 RTU cabinet with Flowmeter
transmitter
6) JERICHO MUNICIPALITY – 2015 (WATER FLOW MONITORING)
Jericho municipality had several issues with their old ultrasonic clamp‐on flowmeter measuring system, as a
result, they couldn’t control their water resources. To solve this problem, PCS have installed SIEMENS Electro‐
magnetic flowmeter with an accuracy of 0.2% to meet the application requirement.
Furthermore, our team have connected the flowmeter via the GSM/GPRS network to make the data available
not only in Center Control Room, but also via mobile phone for site operators.
Figure 8 Electromagnetic 16" Flowmeter
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E‐mail: [email protected] Website: www.pcs.com.ps
7) SAKKA & KHOUDARY – 2014 (WATER SUPPLY MONITORING)
PCS was awarded 2 projects in the Hebron area; the project is financed by USAID and the main contractor SAQQA
& KHOUDARY Co. Ltd. awarded the automation and SCADA part to PCS.
Works are to be executed in Al‐Safi reservoir, Ras al Taweel pipeline and Hebron waste‐water access road, it
consists of installing flowmeters, pressure transmitters and differential pressure switches to be able to monitor
reservoirs water flow and status but also underground buried vaults with no electrical power supply.
PCS was able to answer to all project
requriements with ease due to our
strong partnership with SIEMENS
and we offered MAG8000 battery
powered flowmeters with
GSM/GPRS connectivity to be able
to transmit vital data to the SCADA
Main Control Room located in
Ramallah Water Department of
West Bank.
The added is integrated in the Main
SCADA Control in order to be able to
get valuable data from the installed
field instrumentation. Next stages of
this project is to be able to achieve
not only monitoring but also control
of pumping stations and reservoirs.
Figure 9 Al Safi reservoir
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Figure 10 Bani Naim underground chamber with Electromagnetic Flowmeters equiped with GSM/GPRS transmitting capabilities
8) NEDCO – 2014 (ELECTRICAL SUB‐STATIONS SCADA COMMUNICATION)
PCS was in charge of supplying SIEMENS SCADA hardware and software and providing SCADA support for
NEDCO. These equipment will help the company to start planning and executing the SCADA network for all the
station the company has in Palestine.
We did not stop there, a 2 day training was also arranged free of charge for NEDCO at SIEMENS offices in
order to be able to go further and discuss some critical questions for NEDCO’s network and Telecontrol solution.
NEDCO is a newly established utility services company is specializing in the electricity distribution sector in the
northern area of Palestine, and PCS feels honored to be able to help to improve the electricity quality in our
country.
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Palestine, Nablus, Yaser Arafat Street, Fattouh Building – GF
Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49
E‐mail: [email protected] Website: www.pcs.com.ps
9) PROMEC – 2014 (AUTOMATED FOUNTAIN)
PCS was in charge of debugging a light‐music fountain that is equipped with Delta PLC. This fountain
contained colored LED lights, solenoid valves and control equipment which allows the fountain to play in
synchronized way with the music.
10) ARZ ICE‐CREAM NEW FACTORY – 2013 (FACTORY AUTOMATION DESIGN)
PCS was in charge along with LIGHT EMCO Ltd. of design of a new state‐of‐the‐art factory for ARZ Ice‐Cream.
The design includes the following:
SCADA system and PLCs (SIEMENS)
Electrical distribution (around 5000 Amps)
Multi‐site Management system that brings together:
o Access Control
o Intrusion Alarm
o Fire Alarm
o CCTV
o Elevator Control
o Parking gates
o BMS
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11) AMONG OTHER CLIENTS:
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VII. SCADA INTERNATIONAL EXPERIENCE
1) GEA – ARC
‐A project of 216 Input/Output and of value: 200 000 Euros.
ARC International factory (France), entrusted GEA Process Engineering (Bischoff) a turnkey project for automatic
system for the smoke treatment of a glass production facility in its factory, this smoke treatment was carried out
for 2 ovens (Oven H and L). The work included the installation of electrical equipment and the implementation
of an automated process. Technord (where I worked in France) was the subcontractor of GEA for this project.
A reagent is injected into the gas stream to dilute corrosive dust particles and mix it with material that will allow
the gas to be easily transported. This will also allow us to absorb the acid gas components (SOx, HCl, HF). The
reagent reacts with the SOx hence allowing it to be effortlessly collected as dust within the ESP (electrostatic
filter) and then evacuated from the system by a conveyor system.
The facility includes the following equipment:
• A gas circuit comprising ducts, exhaust fan (drive).
• An electrostatic filter (Electro‐ION BLAST 1).
• A dust removal system that consists of a conveyor and a screw valve.
• A Big‐Bag System.
• A lime Ca(OH)2 Silo injection and storage station.
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Figure 11: A global gas treatment view
Our work consisted of the following
Functional analysis
PLC programming
SCADA Supervision programming
Designing and verification of electrical diagrams
Tests
Commissioning
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The PLC programming was the longest part of this project. The PLC program should completely match the
previously designed functional analysis. The work was done on SIEMENS – Step7 programming software.
The architecture of the project consisted of 1 new PLC that is connected to an old existing PLC for furnace control
room. The new PLC is connected to a deported Input Output unit and also to a VFD SINAMIC G150. The main PLC
is then connected to a SCADA supervisory computer with an optional workstation for monitoring and control.
Figure 12: SCADA and VFD architecture
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Figure 13: Existing Networks
In this installation there exists 2 networks, the first one is Profinet through Ethernet In order to connect the PLC
with the SCADA software, and the other one is Profibus for connecting the deported module and the VFD with
the PLC.
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Figure 14: The electro‐static filter
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2) BALTHAZARD & COTTE
‐A project of value: 80 000 Euros.
Balthazard & Cotte is a company of Lhoist group, world leader in lime production. We have developed an
automated system for logistics and weighing management of trucks through an interactive terminal. This
terminal allows the drivers to identify themselves when entering a site and the weighting scale saves the weight
of the truck.
The truck goes into the site and fills the truck with the finished product. Before exiting the site, the truck goes
into another weighing station where his weight difference is taken and a bill of delivery is printed automatically.
This system interfaces with the ERP system (SAP in this case), to allow a complete automation of the process
including financial transactions. This technology was installed in all site of Balthazard & Cotte.
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Palestine, Nablus, Yaser Arafat Street, Fattouh Building – GF
Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49
E‐mail: [email protected] Website: www.pcs.com.ps
Figure 15: View of the site
The system that was installed by us is the following:
Ethernet standard RJ45
Series connection RS485
M12, 5 cables, that returns an input signal of 4…20 mA
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E‐mail: [email protected] Website: www.pcs.com.ps
3) NOVASEP
‐A project of 720 Input/Output and of value: 110 000 Euros only for programming.
This project is about a CIP (Clean In Place) automated system which includes reservoirs, pumps, pipes, and control
equipment in order to prepare a specific step by step cleaning procedure of the factory. This Project was
implemented for a Chinese factory through Novasep.
This project have used an existing standards for the PLC programming, it was done through Step7 SIEMENS PLC
programming software. However, the for the SCADA supervision we have implemented Wonderware solution;
ArchestrA System Platform (ASP).
Figure 16: An example of supervision screen
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Palestine, Nablus, Yaser Arafat Street, Fattouh Building – GF
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Moreover, we have participated in the design of the electrical diagrams for (motors, valves, I/O card of PLCs,
pneumatic modules, sensors and instrumentations…etc).
Figure 17: Electrical diagram
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4) ARKOPHARMA
‐A project of value: 303 000 Euros.
This project was focused on improving the pharmaceutical industry by tracking all the weighing processes; this
can also be called MES (Manufacturing Execution System) and it is connected to the ERP (Enterprise Resource
Planning) in order to have the clearest possible view on the enterprise and its manufacturing part. The work
consisted of analyzing a proper pharmaceutical industrial project and to create which elements in it has to be
tracked and saved in a historical database in order to retrieve this information when needed. After that, we have
created a model of the tracking program and integrated a Gantt chart so that it would organize all the weighting
orders optimally.
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Figure 18: General view showing the state of all the weighing stations
Figure 19: Calibrating of a scale
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The project was implemented through Wonderware ASP (ArchestrA System Platform).
Figure 20: The status of all scales