E-Houses & modules: One-stop, plug & play modularized ... · PDF fileOne-stop, plug & play...
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© Siemens AG 2015. All rights reserved. E-Houses & modules: One-stop, plug & play modularized solutions Reducing cost, risk and time on complex oil and gas operations
Transcript of E-Houses & modules: One-stop, plug & play modularized ... · PDF fileOne-stop, plug & play...
© Siemens AG 2015. All rights reserved.
E-Houses & modules: One-stop, plug & play modularized solutions
Reducing cost, risk and time on complex oil and gas operations
© Siemens AG 2015. All rights reserved.
Challenges and trends in the oil and gas industry
Industry challenges:
• Challenges in safety and simplicity of projects • Shorter project lead time and complex designs • Increasing cost of logistics, transportation, and formalities • Lack of ‘OEM’ integrators between EPCs and owners
Risk
Time
Cost Projects
Resources
Building equipment offsite
‘Plug & Play’ installation
Fewer personnel on-site
Speed Safety Quality
Economical
Benefits of modularization:
Convenience
Better than onsite fabrication:
Aggressive project schedules
Increase in project scopes
More number of applications
Products covering wide range
Correct fabrication capacities
Project execution capabilities
Offsite and on-site skills
Industry trends: Modular approaches gaining interest: Need of reliable suppliers:
© Siemens AG 2015. All rights reserved.
Siemens is the right partner for modular solutions
Offshore E-House
Compression module
Power Gen module
Focus : Offer market an unique blend of excellent Siemens products
fully integrated into “Plug & Play Modules”
Onshore E-house
Pre-FEED/FEED Engineering Procurement Construction Operation Support
Process / Utility Modules
ONE STOP MODULARISED SOLUTION FROM CONCEPT TO OPERATION
Gear-Type Compressors Single Shaft Compressors
Transformers Power distribution Switchgear Power generation Power management Converters
Engineering and consulting Telecomunications & navigation Industry Automation
Integrated Control & Safety system Marine systems Water treatment
Drive Technologies E-Motor / Generator Gas Turbines Steam Turbines
© Siemens AG 2015. All rights reserved.
Siemens is the right partner for modular solutions
Offshore E-House
Compression module
Power Gen module
Focus : Offer market an unique blend of excellent Siemens products
fully integrated into “Plug & Play Modules”
Onshore E-house
Pre-FEED/FEED Engineering Procurement Construction Operation Support
Process / Utility Modules
ONE STOP MODULARISED SOLUTION FROM CONCEPT TO OPERATION
Gear-Type Compressors Single Shaft Compressors
Transformers Power distribution Switchgear Power generation Power management Converters
Engineering and consulting Telecomunications & navigation Industry Automation
Integrated Control & Safety system Marine systems Water treatment
Drive Technologies E-Motor / Generator Gas Turbines Steam Turbines
© Siemens AG 2015. All rights reserved.
Siemens is the right partner for modular solutions
Offshore E-House
Compression module
Power Gen module
Focus : Offer market an unique blend of excellent Siemens products
fully integrated into “Plug & Play Modules”
Onshore E-house
Pre-FEED/FEED Engineering Procurement Construction Operation Support
Process / Utility Modules
ONE STOP MODULARISED SOLUTION FROM CONCEPT TO OPERATION
Gear-Type Compressors Single Shaft Compressors
Transformers Power distribution Switchgear Power generation Power management Converters
Engineering and consulting Telecomunications & navigation Industry Automation
Integrated Control & Safety system Marine systems Water treatment
Drive Technologies E-Motor / Generator Gas Turbines Steam Turbines
One stop shop – less interfaces
Guaranteed performance
Lower cost & risk (global reach)
Integration of Siemens expertise
Ease of maintenance (service)
Key benefits for modularization market
© Siemens AG 2015. All rights reserved.
Global setup for E-Houses and modules
Houston
Brazil
Norway
Germany
Global HQ: Singapore
Middle East
South Africa
Australia
Russia
India
Middle East
Canada
© Siemens AG 2015. All rights reserved.
In house multi disciplinary engineering set-up
PLANT ENGINEERING
PROCESS ELECTRICAL INSTRUMENTATION PIPING
MECHANICAL / HVAC
MECHANICAL / RE CIVIL/ STRUCTURAL
© Siemens AG 2015. All rights reserved.
One stop shop for shipbuilders
Topside Offerings • "Plug & Play" - Single lift design • Possible to offer 60% of
topside in value
Customer proposition • One face to customer • All modules fabricated in same facility (quality assurance) • Modules may be complemented by further offerings such as automation for the entire vessel • One stop shop (bundled offering/purchase orders)
Compressors / as module EIT/E-house Gas turbine / as module Water solution / as module
FPSO / FLNG / FSRU Note: FPSO = Floating Production, Storage and Offloading FLNG = Floating Liquefied Natural Gas FSRU = Floating Storage and Regasification Unit
© Siemens AG 2015. All rights reserved.
Power generation module example
Project: Client: End customer: Delivery:
• 2x 12MW GTGs • Fuel gas conditioning • E-House • MV switchgears • LV switchgears and DB’s
• Battery and charger • Transformers • Emergency DG • Power management
Single lift module Dimension: 32m L x 26m D x 14m H Weight: 1,018 MT
Champion 7 power generation module SHELL Brunei SHELL Brunei June 2013
Scope of supply:
© Siemens AG 2015. All rights reserved.
Compression module with example
Major equipment’s in the module • Gas turbines / motor • Gas compressor • Suction and discharge scrubbers • Gas coolers (air cooled
exchangers) • Local Equipment Room (LER) • Lube oil system and cooler • Fuel gas system • Dry gas seal system • Inlet and exhaust ducting • Pipes, valves, instruments, control
panel etc. • Other safety system
Major equipment description
Module to be installed on new
platform
Replace existing compressors
Champion 7 Platform
Example
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650MT
Modec Petrobras Cicade MV 18 FPSO Location: Brazil EPC: Modec International LLC End customer: Petrobras (Petroleo Brasileiro) Delivered: 2008 Blast rated: No Dimension: 19m x 18m x 14m
Scope of supply: E-House including: • MV Switchgears • LV Switchgears and DB's • Transformers • AC/DC Power supply • Power Management System
Petrobras RJS-409 Espadarte FPSO Location: Brazil EPC: Modec International LLC End customer: Petrobras (Petroleo Brasileiro) Delivered: 2006 Blast rated: No Dimension: 21m x 19.5m x 11m
Scope of supply: E-House including: • MV Switchgears • LV Switchgears • NGT/NGR • VFD
Papua New Guinea LNG Location: Queensland, Australia EPC: Chiyoda JGC JV End customer: Esso Australia Delivered: 2012 Blast rated: No Max Dimension: 30m x 10m x 5m
Scope of supply: 11 E-Houses including: • MV Switchgears • LV Switchgears • Distribution Boards 400/230V • UPS System • ELICS party • 3rd party equipment
Gladstone LNG Location: Queensland, Australia EPC: Bechtel End customer: GLNG Delivered: 2013 Blast rated: Yes Max Dimension: 56m x 16.5m x 5.5m
(1 split)
Scope of supply: 9 E-Houses including: • MV Switchgears • LV Switchgears • Distribution Boards 400/230V • Power Management System • Distribution Transformers • Bus ducts • AC/DC UPS
Tullow Jubilee FPSO Location: Ghana EPC: Modec International LLC End customer: Tullow Ghana Delivered: 2009 Blast rated: No Dimension: 30m x 20m x 15m
Scope of supply: E-House including: • MV Switchgears • LV Switchgears and DB's • HVAC • F&G
Weight: 750MT
Weight: 400MT Weight: 500MT
Weight: 650MT
Weight: 620MT
Australia Pacific LNG Location: Queensland, Australia EPC: Bechtel End customer: APLNG (ConcoPhillips) Delivered: 2013 Blast rated: Yes Dimension: 58m x 20m x 5m
Scope of supply: 7 E-Houses including: • MV GIS switchgears • MV AIS switchgears • LV switchgears • Distribution boards 400/230V • Power Management System • Bus ducts • DC UPS
Weight: 800MT
Further references
© Siemens AG 2015. All rights reserved.
650MT
Modec Petrobras Cicade MV 18 FPSO Location: Brazil EPC: Modec International LLC End customer: Petrobras (Petroleo Brasileiro) Delivered: 2008 Blast rated: No Dimension: 19m x 18m x 14m
Scope of supply: E-House including: • MV Switchgears • LV Switchgears and DB's • Transformers • AC/DC Power supply • Power Management System
Petrobras RJS-409 Espadarte FPSO Location: Brazil EPC: Modec International LLC End customer: Petrobras (Petroleo Brasileiro) Delivered: 2006 Blast rated: No Dimension: 21m x 19.5m x 11m
Scope of supply: E-House including: • MV Switchgears • LV Switchgears • NGT/NGR • VFD
Papua New Guinea LNG Location: Queensland, Australia EPC: Chiyoda JGC JV End customer: Esso Australia Delivered: 2012 Blast rated: No Max Dimension: 30m x 10m x 5m
Scope of supply: 11 E-Houses including: • MV Switchgears • LV Switchgears • Distribution Boards 400/230V • UPS System • ELICS party • 3rd party equipment
Gladstone LNG Location: Queensland, Australia EPC: Bechtel End customer: GLNG Delivered: 2013 Blast rated: Yes Max Dimension: 56m x 16.5m x 5.5m
(1 split)
Scope of supply: 9 E-Houses including: • MV Switchgears • LV Switchgears • Distribution Boards 400/230V • Power Management System • Distribution Transformers • Bus ducts • AC/DC UPS
Tullow Jubilee FPSO Location: Ghana EPC: Modec International LLC End customer: Tullow Ghana Delivered: 2009 Blast rated: No Dimension: 30m x 20m x 15m
Scope of supply: E-House including: • MV Switchgears • LV Switchgears and DB's • HVAC • F&G
Weight: 750MT
Weight: 400MT Weight: 500MT
Weight: 650MT
Weight: 620MT
Australia Pacific LNG Location: Queensland, Australia EPC: Bechtel End customer: APLNG (ConcoPhillips) Delivered: 2013 Blast rated: Yes Dimension: 58m x 20m x 5m
Scope of supply: 7 E-Houses including: • MV GIS switchgears • MV AIS switchgears • LV switchgears • Distribution boards 400/230V • Power Management System • Bus ducts • DC UPS
Weight: 800MT
Further references
Successful execution of 20 onshore and offshore projects (Totaling 60 modules, weighing 18000 MT), including the world’s longest onshore sub-station building (60m x 20m) without split
The largest single lift module currently being built by Siemens will be a world record for an electrical substation building with a dimension of 90m x 36m and a weight of approximately 2,500 MT
© Siemens AG 2015. All rights reserved.
Value proposition One stop solutions
Provide customers with complete solutions, CAPEX savings, OPEX savings, and reliability in project execution and system operations Siemens offers: • Reduction of interfaces
• One stop shop for major systems - Less responsibility and risk for system integration and performance
• Guaranteed performance for critical requirements
• Uniformity across a wide portfolio
• Lower cost and risk in operations through Siemens global reach
• Effective integration of Siemens’ knowledge and expertise
• Reduced training and services costs
• Ease of maintenance
• Savings in spares inventory
© Siemens AG 2015. All rights reserved. © Siemens AG 2015. All rights reserved.
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