e GaN electronics: what can epitaxy enable - NMI · GaN electronics: what can epitaxy enable ......
Transcript of e GaN electronics: what can epitaxy enable - NMI · GaN electronics: what can epitaxy enable ......
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Enabling Advanced Technologies
GaN electronics: what can epitaxy enable nmi meeting
Integrating wide bandgap and high performance silicon semiconductors into systems
Cranfield University: 22nd Oct 2015
Trevor Martin FinstP, IQE Cardiff UK
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Enabling Advanced Technologies 2 NMI workshop WBG & High Perf Si : Oct 2015
Outline
• IQE
• What we do
• Drivers for GaN electronics
• Technical
• Commercial
• Capability
• Products
• Development activities
• Wider perspective
• Summary
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Enabling Advanced Technologies 3 NMI workshop WBG & High Perf Si : Oct 2015
GaA
s b
ased
co
mp
on
ents
GSM PAs
Switch WCDMA
duplexers
WCDMA PAs
Silicon based components
IQE EPITAXY Chip Fabrication Component Assembly
Epitaxy is our business ... Engineering advanced materials
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Enabling Advanced Technologies GANEX summer school : June 2015
Pioneering compound semiconductor technology for over 25 years
Cardiff, UK
CVD
Milton Keynes, UK
VGF & LEC
Singapore
MBE
Cardiff, UK
MOCVD
Bath, UK
CVD: FS-GaN
Washington, USA
VGF & LEC
New Jersey, USA
MOCVD
Pennsylvania, USA
MBE & MOCVD
North Carolina, USA
MBE
Hsinchu, Taiwan
MOCVD
Massachusetts, USA
MOCVD
IQE Europe Group HQ
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Enabling Advanced Technologies 5 NMI workshop WBG & High Perf Si : Oct 2015
Drivers for GaN electronics
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Enabling Advanced Technologies 6 NMI workshop WBG & High Perf Si : Oct 2015
GaN power module ¼ size of GaAs equivalent
GaN for RF
SYSTEM BENEFITS Higher power density :
Smaller more compact systems Reduced weight
GaN Robustness
Higher operating temperature Robust to radiation damage
X –band telemetry transmitter launch may 2013 on Proba . > 24 months “in orbit” flight heritage
0.5dB manifold loss
4.5W 5
W
0 2 4 6 8 10 12 0 2 4 6 8 10 12
0
100
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800
0 2 4 6 8 10 12
Id (
mA
/mm
) Vds (Volts)
(a) (b) (c)
25°C 500°C 300°C
• High bandgap High Temperature
• High breakdown field High Voltage
• High thermal conductivity High Power
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Enabling Advanced Technologies 7 NMI workshop WBG & High Perf Si : Oct 2015
GaN microwave devices
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• Civil
• Mobile comms base-stations
• CATV
• Air traffic control and maritime radars
• Medical
• Space
• TWT & GaAs transmitter replacement
• Earth Observation (SAR)
• Navigation
• Telecoms
• Robust LNAs
• VSAT (very small aperture terminals)
• Military
• Radar
• Naval, Airborne, phased array
• EW
• Satellite communications
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Enabling Advanced Technologies 8 NMI workshop WBG & High Perf Si : Oct 2015
GaN for Power Control
• What differentiates GaN in Power control • Significant Size and weight benefits
• Higher frequency c.f. silicon enables smaller passives and filters
• Higher efficiency
• reduces cooling requirements
• Wider band gap allows
• higher temperature operation
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Enabling Advanced Technologies 9 NMI workshop WBG & High Perf Si : Oct 2015
DC-DC
Server
/ looter
note
PC
Li+ batt
Comms
Power
supply HDD
HEV, EV
inverter
Switching PS
server / WS
AC adaptor
DC-DC
convertor
Automobile
EPS
ABS
Injector
Industrial
inverter
Aircon
Fridge
Traction
power
transmission
GaN Power Control – Market
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Enabling Advanced Technologies 10 NMI workshop WBG & High Perf Si : Oct 2015
DC-DC
Server
/ looter
note
PC
Li+ batt
Comms
Power
supply HDD
HEV, EV
inverter
Switching PS
server / WS
AC adaptor
DC-DC
convertor
Automobile
EPS
ABS
Injector
Industrial
inverter
Aircon
Fridge
Traction
power
transmission
SiC
Silicon
GaN Power Control – Market
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GaN
M Kanechika Toyota, IEDM 2010
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Enabling Advanced Technologies 11 NMI workshop WBG & High Perf Si : Oct 2015
Capability
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Enabling Advanced Technologies 12 NMI workshop WBG & High Perf Si : Oct 2015
Current capability
RF Power Control
SiC substrate 100 and 150mm
Silicon substrate
100 and 150mm
High Resistivity Float zone Silicon
100, 150 and 200mm
Conducting Czochralski Silicon
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Enabling Advanced Technologies 13 NMI workshop WBG & High Perf Si : Oct 2015
Project activities
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Enabling Advanced Technologies 14 NMI workshop WBG & High Perf Si : Oct 2015
RF GaN on Silicon Carbide (100mm dia)
SiC Substrate
GaN “buffer”
AlGaN barrier 2DEG / Channel
0 50 100 150 200 250 300 350 µm
µm
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nm
0
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X polarisor Transmission
SIMS : Fe
Surface Topography
X-ray
C-V
Curvature
(004) omega-2 theta Scan
GaN
AlGaN
SiC Sheet Resistivity
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Enabling Advanced Technologies 15 NMI workshop WBG & High Perf Si : Oct 2015
GaN microwave supply chain Europe – Space and Defence
SiC Substrates
Epitaxy
Process foundries
End users
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Enabling Advanced Technologies 16 NMI workshop WBG & High Perf Si : Oct 2015
GaN microwave supply chain Europe – Space and Defence
SiC Substrates
Epitaxy
Process foundries
End users
X - ITAR
X - ITAR
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Enabling Advanced Technologies 17 NMI workshop WBG & High Perf Si : Oct 2015
PearGaN – Power Electronics for Applications and Reliability in GaN (Oct 2012 – March 2015)
• Motivation • The world is moving to an ever increasing demand for power conversion
• “All electric” - Diversification in energy generation and increased sensors and actuators in domestic and industrial applications
• Conversion efficiency using Si devices is reaching a limit • Si CoolMOS (Super Junction MOSFET)
• GaN can surpass this
• Lateral H-FET
• Small individual savings – but large impact because of volume • GaN has potential to increase conversion efficiency by 2% (96% - 98%)
• UK data centres use ~3GW 1 • 2% over a year is equivalent to consumption of ~100,000 households 2 (Borough of Swindon)
• Excellent compatibility with existing Si processes • Thin < 10micron GaN layer on a Silicon substrate
• “Looks like Silicon”
• 150 and 200mm wafer diameter • Compatible with Si foundries
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1 DatacentreDynamics global census 2012 2 UK Dpt Energy & Climate Change 2014
BIS: “Power Electronics a strategy for success”: Oct 2011
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Enabling Advanced Technologies 18 NMI workshop WBG & High Perf Si : Oct 2015
PearGaN – Power Electronics for Applications and Reliability in GaN (Oct 2012 – March 2015)
Q1
Q2
Q3
Q4
CDC
C1
C2
D1
D2
S2S1
L1
L2
CPV
Linv
Cf
Lg
GaN HFET GaN HFET
For the H-bridge GaN technology reduced the losses from 6.3W to 3.5W when compared to Si superjunction MOSFETs .
Reduced component count (BOM)
~ 40% volume reduction
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Enabling Advanced Technologies 19 NMI workshop WBG & High Perf Si : Oct 2015
KTP: Dynamic characteristics
• Combine • Measurement
• Back-bias sweeps to replicate vertical fields
• Different buffer structures
• Modelling Silvaco-Atlas
• Better understand where charges are trapped & move
Current
Time
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Enabling Advanced Technologies 20 NMI workshop WBG & High Perf Si : Oct 2015
Wider perspective
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Enabling Advanced Technologies 21 NMI workshop WBG & High Perf Si : Oct 2015
GaN on Si for RF : 200mm process in a Silicon CMOS Foundry
200mm
GaN/Si
HEMT
Ref: LaRoche et al CS MANTECH 2014
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Enabling Advanced Technologies 22 NMI workshop WBG & High Perf Si : Oct 2015
GaN on Si for RF
2014
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Enabling Advanced Technologies 23 NMI workshop WBG & High Perf Si : Oct 2015
E-mode Power devices on 200mm Si
“D-mode “ – Normally on basis of initial development normally off in “cascode” configuration “E-mode” - Normally off
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Enabling Advanced Technologies 24 NMI workshop WBG & High Perf Si : Oct 2015
Higher Frequency applications of GaN – DARPA “NEXT” / HRL
• The single chip MMIC peak output power level of 842 mW at 88 GHz (14 V bias) Micovic et al., IEEE Int. Microw. Symp. Dig., pp. 237-239, 2010.
20-nm-gate E-mode HEMTs with an increased Lsw of 70 nm demonstrated a simultaneous fT/fmax of 342/518 GHz with an off-state breakdown voltage of 14V.
Goal: 1000-transistor, high-yield, 500 GHz E/D-mode GaN technology for mixed signal applications
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Enabling Advanced Technologies 25 NMI workshop WBG & High Perf Si : Oct 2015
Final Thought
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Enabling Advanced Technologies 26 NMI workshop WBG & High Perf Si : Oct 2015
GaN/Si Can Leverage Tremendous Scale
Question: How many 200mm equivalent silicon wafers were consumed worldwide in CY2013?
Answer: More than 180,000,000
Reference: a.) SEMI Manufacturers Group
(a)
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Enabling Advanced Technologies 27 NMI workshop WBG & High Perf Si : Oct 2015
GaN/Si Can Leverage Tremendous Scale
Question: How many 200mm equivalent silicon wafers were consumed worldwide in CY2013?
Answer: More than 180,000,000
Reference: a.) SEMI Manufacturers Group
37 weeks o/p generates enough wafers to cover 4 square km of Cranfield
(a)
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Enabling Advanced Technologies 28 NMI workshop WBG & High Perf Si : Oct 2015
Summary
• GaN is very compatible with Si • RF applications • Power control applications
• 200mm dia wafers for volume applications • Depletion mode (normally on) • Enhancement mode (normally off) • High frequency – upto 400GHz • Mixed signal (A-D)
• Harsh environments (Niche) • GaN on SiC option
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Enabling Advanced Technologies 29 NMI workshop WBG & High Perf Si : Oct 2015
Questions Thank you
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Enabling Advanced Technologies 30 NMI workshop WBG & High Perf Si : Oct 2015
Developments IQE/cardiff uni
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