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IQE in Confidence Enabling Advanced Technologies GaN electronics: what can epitaxy enable nmi meeting Integrating wide bandgap and high performance silicon semiconductors into systems Cranfield University: 22 nd Oct 2015 Trevor Martin FinstP, IQE Cardiff UK

Transcript of e GaN electronics: what can epitaxy enable - NMI · GaN electronics: what can epitaxy enable ......

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Enabling Advanced Technologies

GaN electronics: what can epitaxy enable nmi meeting

Integrating wide bandgap and high performance silicon semiconductors into systems

Cranfield University: 22nd Oct 2015

Trevor Martin FinstP, IQE Cardiff UK

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Enabling Advanced Technologies 2 NMI workshop WBG & High Perf Si : Oct 2015

Outline

• IQE

• What we do

• Drivers for GaN electronics

• Technical

• Commercial

• Capability

• Products

• Development activities

• Wider perspective

• Summary

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Enabling Advanced Technologies 3 NMI workshop WBG & High Perf Si : Oct 2015

GaA

s b

ased

co

mp

on

ents

GSM PAs

Switch WCDMA

duplexers

WCDMA PAs

Silicon based components

IQE EPITAXY Chip Fabrication Component Assembly

Epitaxy is our business ... Engineering advanced materials

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Enabling Advanced Technologies GANEX summer school : June 2015

Pioneering compound semiconductor technology for over 25 years

Cardiff, UK

CVD

Milton Keynes, UK

VGF & LEC

Singapore

MBE

Cardiff, UK

MOCVD

Bath, UK

CVD: FS-GaN

Washington, USA

VGF & LEC

New Jersey, USA

MOCVD

Pennsylvania, USA

MBE & MOCVD

North Carolina, USA

MBE

Hsinchu, Taiwan

MOCVD

Massachusetts, USA

MOCVD

IQE Europe Group HQ

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Enabling Advanced Technologies 5 NMI workshop WBG & High Perf Si : Oct 2015

Drivers for GaN electronics

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Enabling Advanced Technologies 6 NMI workshop WBG & High Perf Si : Oct 2015

GaN power module ¼ size of GaAs equivalent

GaN for RF

SYSTEM BENEFITS Higher power density :

Smaller more compact systems Reduced weight

GaN Robustness

Higher operating temperature Robust to radiation damage

X –band telemetry transmitter launch may 2013 on Proba . > 24 months “in orbit” flight heritage

0.5dB manifold loss

4.5W 5

W

0 2 4 6 8 10 12 0 2 4 6 8 10 12

0

100

200

300

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500

600

700

800

0 2 4 6 8 10 12

Id (

mA

/mm

) Vds (Volts)

(a) (b) (c)

25°C 500°C 300°C

• High bandgap High Temperature

• High breakdown field High Voltage

• High thermal conductivity High Power

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Enabling Advanced Technologies 7 NMI workshop WBG & High Perf Si : Oct 2015

GaN microwave devices

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• Civil

• Mobile comms base-stations

• CATV

• Air traffic control and maritime radars

• Medical

• Space

• TWT & GaAs transmitter replacement

• Earth Observation (SAR)

• Navigation

• Telecoms

• Robust LNAs

• VSAT (very small aperture terminals)

• Military

• Radar

• Naval, Airborne, phased array

• EW

• Satellite communications

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Enabling Advanced Technologies 8 NMI workshop WBG & High Perf Si : Oct 2015

GaN for Power Control

• What differentiates GaN in Power control • Significant Size and weight benefits

• Higher frequency c.f. silicon enables smaller passives and filters

• Higher efficiency

• reduces cooling requirements

• Wider band gap allows

• higher temperature operation

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Enabling Advanced Technologies 9 NMI workshop WBG & High Perf Si : Oct 2015

DC-DC

Server

/ looter

note

PC

Li+ batt

Comms

Power

supply HDD

HEV, EV

inverter

Switching PS

server / WS

AC adaptor

DC-DC

convertor

Automobile

EPS

ABS

Injector

Industrial

inverter

Aircon

Fridge

Traction

power

transmission

GaN Power Control – Market

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Enabling Advanced Technologies 10 NMI workshop WBG & High Perf Si : Oct 2015

DC-DC

Server

/ looter

note

PC

Li+ batt

Comms

Power

supply HDD

HEV, EV

inverter

Switching PS

server / WS

AC adaptor

DC-DC

convertor

Automobile

EPS

ABS

Injector

Industrial

inverter

Aircon

Fridge

Traction

power

transmission

SiC

Silicon

GaN Power Control – Market

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GaN

M Kanechika Toyota, IEDM 2010

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Enabling Advanced Technologies 11 NMI workshop WBG & High Perf Si : Oct 2015

Capability

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Enabling Advanced Technologies 12 NMI workshop WBG & High Perf Si : Oct 2015

Current capability

RF Power Control

SiC substrate 100 and 150mm

Silicon substrate

100 and 150mm

High Resistivity Float zone Silicon

100, 150 and 200mm

Conducting Czochralski Silicon

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Enabling Advanced Technologies 13 NMI workshop WBG & High Perf Si : Oct 2015

Project activities

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Enabling Advanced Technologies 14 NMI workshop WBG & High Perf Si : Oct 2015

RF GaN on Silicon Carbide (100mm dia)

SiC Substrate

GaN “buffer”

AlGaN barrier 2DEG / Channel

0 50 100 150 200 250 300 350 µm

µm

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X polarisor Transmission

SIMS : Fe

Surface Topography

X-ray

C-V

Curvature

(004) omega-2 theta Scan

GaN

AlGaN

SiC Sheet Resistivity

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Enabling Advanced Technologies 15 NMI workshop WBG & High Perf Si : Oct 2015

GaN microwave supply chain Europe – Space and Defence

SiC Substrates

Epitaxy

Process foundries

End users

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Enabling Advanced Technologies 16 NMI workshop WBG & High Perf Si : Oct 2015

GaN microwave supply chain Europe – Space and Defence

SiC Substrates

Epitaxy

Process foundries

End users

X - ITAR

X - ITAR

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PearGaN – Power Electronics for Applications and Reliability in GaN (Oct 2012 – March 2015)

• Motivation • The world is moving to an ever increasing demand for power conversion

• “All electric” - Diversification in energy generation and increased sensors and actuators in domestic and industrial applications

• Conversion efficiency using Si devices is reaching a limit • Si CoolMOS (Super Junction MOSFET)

• GaN can surpass this

• Lateral H-FET

• Small individual savings – but large impact because of volume • GaN has potential to increase conversion efficiency by 2% (96% - 98%)

• UK data centres use ~3GW 1 • 2% over a year is equivalent to consumption of ~100,000 households 2 (Borough of Swindon)

• Excellent compatibility with existing Si processes • Thin < 10micron GaN layer on a Silicon substrate

• “Looks like Silicon”

• 150 and 200mm wafer diameter • Compatible with Si foundries

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1 DatacentreDynamics global census 2012 2 UK Dpt Energy & Climate Change 2014

BIS: “Power Electronics a strategy for success”: Oct 2011

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Enabling Advanced Technologies 18 NMI workshop WBG & High Perf Si : Oct 2015

PearGaN – Power Electronics for Applications and Reliability in GaN (Oct 2012 – March 2015)

Q1

Q2

Q3

Q4

CDC

C1

C2

D1

D2

S2S1

L1

L2

CPV

Linv

Cf

Lg

GaN HFET GaN HFET

For the H-bridge GaN technology reduced the losses from 6.3W to 3.5W when compared to Si superjunction MOSFETs .

Reduced component count (BOM)

~ 40% volume reduction

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Enabling Advanced Technologies 19 NMI workshop WBG & High Perf Si : Oct 2015

KTP: Dynamic characteristics

• Combine • Measurement

• Back-bias sweeps to replicate vertical fields

• Different buffer structures

• Modelling Silvaco-Atlas

• Better understand where charges are trapped & move

Current

Time

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Enabling Advanced Technologies 20 NMI workshop WBG & High Perf Si : Oct 2015

Wider perspective

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Enabling Advanced Technologies 21 NMI workshop WBG & High Perf Si : Oct 2015

GaN on Si for RF : 200mm process in a Silicon CMOS Foundry

200mm

GaN/Si

HEMT

Ref: LaRoche et al CS MANTECH 2014

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Enabling Advanced Technologies 22 NMI workshop WBG & High Perf Si : Oct 2015

GaN on Si for RF

2014

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Enabling Advanced Technologies 23 NMI workshop WBG & High Perf Si : Oct 2015

E-mode Power devices on 200mm Si

“D-mode “ – Normally on basis of initial development normally off in “cascode” configuration “E-mode” - Normally off

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Enabling Advanced Technologies 24 NMI workshop WBG & High Perf Si : Oct 2015

Higher Frequency applications of GaN – DARPA “NEXT” / HRL

• The single chip MMIC peak output power level of 842 mW at 88 GHz (14 V bias) Micovic et al., IEEE Int. Microw. Symp. Dig., pp. 237-239, 2010.

20-nm-gate E-mode HEMTs with an increased Lsw of 70 nm demonstrated a simultaneous fT/fmax of 342/518 GHz with an off-state breakdown voltage of 14V.

Goal: 1000-transistor, high-yield, 500 GHz E/D-mode GaN technology for mixed signal applications

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Enabling Advanced Technologies 25 NMI workshop WBG & High Perf Si : Oct 2015

Final Thought

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Enabling Advanced Technologies 26 NMI workshop WBG & High Perf Si : Oct 2015

GaN/Si Can Leverage Tremendous Scale

Question: How many 200mm equivalent silicon wafers were consumed worldwide in CY2013?

Answer: More than 180,000,000

Reference: a.) SEMI Manufacturers Group

(a)

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Enabling Advanced Technologies 27 NMI workshop WBG & High Perf Si : Oct 2015

GaN/Si Can Leverage Tremendous Scale

Question: How many 200mm equivalent silicon wafers were consumed worldwide in CY2013?

Answer: More than 180,000,000

Reference: a.) SEMI Manufacturers Group

37 weeks o/p generates enough wafers to cover 4 square km of Cranfield

(a)

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Enabling Advanced Technologies 28 NMI workshop WBG & High Perf Si : Oct 2015

Summary

• GaN is very compatible with Si • RF applications • Power control applications

• 200mm dia wafers for volume applications • Depletion mode (normally on) • Enhancement mode (normally off) • High frequency – upto 400GHz • Mixed signal (A-D)

• Harsh environments (Niche) • GaN on SiC option

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Enabling Advanced Technologies 29 NMI workshop WBG & High Perf Si : Oct 2015

Questions Thank you

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Enabling Advanced Technologies 30 NMI workshop WBG & High Perf Si : Oct 2015

Developments IQE/cardiff uni

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Enabling Advanced Technologies 31 NMI workshop WBG & High Perf Si : Oct 2015

Developments IQE/cardiff uni

Research Institute in Compound

Semi’

TRL 1-3

Compound Semi’

Foundation “CSF”

TRL 4-6

CS Epi Foundry Underpinning

EU supply chain ECSEL

(EFFORTLESS)

TRL6-8