e Beumeroverland Belt Conveyor[1]

CONVEYING TECHNOLOGYLOADING TECHNOLOGYPALLETIZING TECHNOLOGYPACKAGING TECHNOLOGY SORTATION AND DISTRIBUTION SYSTEMS

Overland conveyors withvertical and horizontal curvesfor piece goods and for bulkmaterial handling

2Overland conveyors with vertical and horizontal curve technology for handling both bulk materialsand piece goods.BEUMER has supplied conveying installations, for bulk materials and piecegoods, worldwide for several decades.Belt conveyors with long center distancesoffer many economical and technical advantages over other types of long distance handling, such as labor intensivetrucking.BEUMER horizontal curve technology allows for the installation of conveyorsunique to the application. Some of theseinstallations are outlined in this brochure.BEUMER conveying installations the solution to your problems.

Principle of the belt conveyor

3Principle of the tube belt conveyor

4Installation Kali + Salz AG, Wintershall plant /Germany

Cost effective material transportation between the plantand the reject disposal area. A conveyor installation utilizing horizontal curve technology that allowed the installation of a singleconveyor in the limited accessavailable.

Material handled: potash salt

Capacity: 1200 t/h

Conveying speed: 3,35 m/s

Drive capacity: 4 x 200 kW

Center distance: 1232 m

Belt width: 1000 mm

Curve radius: 1400 m

No. of horizontal curves: 1

No. of vertical curves: 9

Rv

= 9

00 m

Rh

= 14

00 m

Center distance 1232 m

Overland troughed belt conveyors with vertical and horizontal curves

Conveying direction

5This overland conveyor, designedwith horizontal and vertical curves,handles bulk materials on both theupper and lower belt strands at thesame time.The conveyor reliably handles different materials simultaneouslybetween the cement plant and theharbor.

Installation Halla Cement Manufacturing Corp., South Korea

Material

conveyed: Cement clinkeron the upper beltfrom the plant to the harbour

Coal, gypsum and slag on the lower belt from the harbour to the plant

Capacity: 850 t/h on the upper belt575 t/h on the lower belt




Belt width: 1000 mm

Curve radii: 1500/1700/2000 m



Rh

= 15

00 m

Rh

= 1

700

m

Rh

= 1

700

m

Cement plant

Harbour terminal


Joo Soo River

Conveying direction

Rai

lroad

6Five straight, short conveyors withtransfer stations were replacedwith this single overland conveyordesigned with several horizontaland vertical curves.Improved productivity, economicsavings, greater reliability and lower operating costs were realized.Environmental protectionrequirements were fully met andsatisfied.

Material handled: Chalk material

Capacity: 1500 t/h




Belt width: 1200 mm

Curve radii: 700/5000/10000 m



Installation Ciments DObourg S.A., Obourg /Belgium

Overland troughed belt conveyors

with vertical and horizontal curves for bulk material handling

R h=

700

m

Rh

= 70

0 m

Rh

= 7

00 m

Center distance 2782 mConveying direction

7Material handled: LimestoneCapacity: 750 t/h Conveying speed: 2,90 m/sDrive capacity: 3 x 132 kWCenter distance: 3378 mBelt width: 800 mmCurve radii: 1200/1800 mNo. of horizontal curves: 4No. of vertical curves: 22

The installation of this conveyorguarantees a continuous flow ofraw material from the primary preparation plant in the quarry andthe cement operations. The layoutdesign had many considerations totake into account, including mountains and valleys, rugged terrain and crossing of a road andriver. Due to the topography of theconveyor route, this installationfeatured the integration of horizon-tal curves into vertical curves.

Installation National Cement Comp. Ragland, Alabama/USA

Rh

= 1

800

m

Rh

= 12

00 m

Rh

= 1

200

m

Rh

= 12

00 m

Cementplant

Quarry


24 m

River

Street

34 m

Conveying direction

8Mail-order organization Quelle, Nrnberg /Germany

eliminated.Besides all the economic benefitsthat were realized by the installati-on of the BEUMER conveyor, therewas an enormous contribution toenvironmental protection.

The only available option was toinstall a conveyor alongside andparallel to an existing railway line.In doing this, up to 50 trips per day by heavy trucks, through residential areas were successfully

The requirement of this leadingmail order company was for a reliable, continuous means oftransport for a large quantity ofparcels between the packing plantand the distribution center.

Material handled: Postal parcels

Throughput capacity 20000 parcels/h Conveying speed: 0,8/1,6 m/s

Drive capacity: 45 kW


Belt width: 1200 mm

Curve radii: 775 / 1300 / 2000 m




with vertical and horizontal curves for piece goods

Rh

= 13

00 m


Industrial area

Dispatch house

Residential and industrial area

Distribution center

Conveying direction

Rh

= 2

000

m

Rh

= 7

75 m

Expressway

Railway

9Installation Rohrbach Zement, Dotternhausen/Germany

this curved belt conveyor isthrough public access areas, sopersonal safety and environmentalprotection had to be of prime concern.

a 300 meter long moveable feed conveyor that has a charging hopper. The charging hopper is fedby mobile loading equipment atthe quarry face. The installation of

The 2360 meter long horizontalcurved belt conveyor is used forthe development of a new lime-stone quarry. The loading of themain belt conveyor is done from

Material handled: Slate

Conveying capacity: 450 t/h




Belt width: 800 mm

Curve radius: 1.700 m



with vertical and horizontal curves for bulk material handling

Conveying direction

Tunnel Bridge

Tunnel

Rh

= 1700 m

Rh

= 2600 m

Rh

= 1

800

m

Rh

= 2

350

m


Conveying direction


10

Installation Portlandzementwerk Wittekind, Erwitte /Germany

Overland tube belt conveyors for bulk material handling

The tube belt conveyor is utilized for the transportation of limestonebetween the quarry and a material surge silo in the cement plant.Considerable cost savings were realized by using the tube belt conveyor in place of the continuous utilization of 5 heavy duty dumptrucks that were the original operation.

Material handled: Limestone

Conveying capacity: 650 850 t/h

Conveying speed: max. 3,1 m/s



Tube diameter: 350 mm

Inclination angle: max. 22,5


Vertical curves: 2

Hoisting height: 82 m

11

The BEUMER tube belt conveyorhandles corn (granular) from thedock area to the plant. The requirement of 4 horizontaland 3 vertical curves make an ideal installation for the tube belt conveyor.

Material handled: Maize

Conveying capacity: confidential

Conveying speed: max. 2,75 m/s




Inclination angle: max. 15



Installation Cerestar, Krefeld /Germany

Conveying direction

Rh

= 110 m

Rh

= 110 m

Rh

= 110 m

R h=

110

m


12

Installation Wlfrather Zement, Stenich Plant /Germany

Material handled: limestone

Capacity: 350 t/h




Tube belt diameter: 250 mm

Belt width: 960 mm

Curve radius: min. 150 m




Conveying direction

Rv3 Rv5

Rv6Rv4Rv2Rv1


A tube belt conveyor was selectedfor the transport of limestone between the quarry and the cement plant. This particular instal-lation required a combination ofspecial belt conveyor technologyapplied to satisfy the challenges ofa difficult terrain.The BEUMER tube belt conveyornot only satisfied the clients tech-nical demands and the problems ofthe difficult terrain, but also metthe stringent demands regardingprotection of the environment andnature.

13

Until the installation of the tubebelt conveyor, the railway systemwas used for the internal planthandling of the burned limestonebetween the kiln and the grindinginstallation. The use of a BEUMERtube belt conveyor greatly reducedthe high costs associated with the original track system and met the customer requirements for a continuous, clean system that will be flexible enough and adaptable to fit into existing spaceconfines, while offering optimumperformance.

Installation Rheinkalk, HnnetalPlant /Germany

Material handled: calzined

Massflow: 120 t/h


Drive capacity: 45,0 kW



Belt width: 800 mm

Curve radius: 180 m




Conve

ying d

irectio

n

Sieve and grinding hall Center distance 320 m

Rh =180 m Silo and loading

installation

14


Conveying capacity: 1.200 t/h

Material size: 0 400 mm

Conveying dates:

Belt width: 1.200 mm

Center distance: 1.100 m



Radius of horizontal curves: 700 m

The 1100 meter long horizontalcurved belt conveyor serves thedevelopment of a new limestonequarry and still connects to the oldquarry. The conveyor route wasdesigned with a horizontal curveradius of 700 meters in order tostay within property confines.

Installation lime plant Mrker, Harburg /Germany

Overland troughed belt conveyors for bulk material handling

Conv

eying

direc

tion

Rh

= 720 m


15


Massflow: 300 t/h



Center distance: 1.300 m

Belt width: 650 mm

Curve radius: 450 m


The trough belt conveyor is usedfor transportation of limestone between the quarry and the cement plant.The conveyor has a center distance of approximately 1.3 kilometers, the majority ofwhich operates in a tunnel.The unit has a developed radius of 450 meters, and approximately50% of the belt length is involvedwith the curve.

Installation Holcim Untervaz, Untervaz /Switzerland

Overland troughed belt conveyors for bulk material handling

Conveying direction

Feeding

R =

450

m

Discharge


PROGRAM OF SUPPLY

CONVEYING TECHNOLOGY

Conventional and closed belt conveyor systems

Overland conveyors also in curved design

High capacity belt and chain bucket elevators

Apron conveyor systems with chains or steel cable reinforced belts as traction element

Bag handling systems for packing plants

Screw conveyors in various designs

LOADING TECHNOLOGY

Plants for loading of bulk or bagged materialonto trucks, into railroad vehicles and ships

Semiautomatic railcar unloading machines

Automatic bag loading systems for trucks and containers

PALLETIZING TECHNOLOGY Palletizing robots Automatic high capacity palletizers Automatic depalletizers Pallet conveying systems

PACKAGING TECHNOLOGY Stretch wrapping Shrink wrapping Stretch hood wrapping Palletless shrink wrapping

SORTATION AND DISTRIBUTION SYSTEMS Computer-controlled handling, sorting and distributing

systems for piece goods

Routing controlled conveying of pallets and collected loads

The information contained in this brochure merely serves as a non-binding description of our products and is without guarantee.Binding information, in particular relating to capacity data and suitability for specific applications, can only be provided within the framework of concrete inquiries.

BEUMER Maschinenfabrik GmbH & Co. KGPostfach 12 54 D - 59267 Beckum/Germany Tel. +49 - (0) 25 21 - 24 0 Fax +49 - (0) 25 21 - 24 280E-Mail: [email protected] Internet: www.BEUMER.com

BEUMER CorporationBranchburg, NJ 08876/ USA Tel.: +1 (732) 560-8222Fax: +1 (732) 563-0905

Australian Representative Office of BEUMER North Ryde / AustraliaPh. +61(0) 2-9889-5561Fax +61(0) 2-9889-5562

Asia Representative Office of BEUMER Bangkok/ThailandPh. +66 (0) 2731-7190 Fax +66 (0) 2731-7194

BEUMER Ltda.Campinas - SP/BrazilTel.: +55 (0) 19-3243-1700Fax +55 (0) 19-3242-1411

BEUMER S.a.r.l.St. Ouen LAumone/FranceTel.:+33 (0) 1-3464-2520Fax +33 (0) 1-3037-6883

BEUMER Technology India Private Limited Mumbai / IndiaTel.: +91 (0) 22-2577-2874Fax +91 (0) 22-2577-2876

+86 (0) 21-6921-3788+86 (0) 21-6921-3628

E104 0306

e Beumeroverland Belt Conveyor[1]

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