E-450 GEN4 Wiring Harnesses and Connector Layout · ipts#1 pres ipts#2 pres low coolant (bluebird)...

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Ford E-350/450 Gen 4 Propane, 6.8L Ford V10 Wire Drawings and Schematics

Transcript of E-450 GEN4 Wiring Harnesses and Connector Layout · ipts#1 pres ipts#2 pres low coolant (bluebird)...

Page 1: E-450 GEN4 Wiring Harnesses and Connector Layout · ipts#1 pres ipts#2 pres low coolant (bluebird) can 2, j1939 + can 2, j1939 - +5v sensor pwr srm wake ac1 request ford can+ cruise

Ford E-350/450Gen 4 Propane, 6.8L Ford V10

Wire Drawings and Schematics

Page 2: E-450 GEN4 Wiring Harnesses and Connector Layout · ipts#1 pres ipts#2 pres low coolant (bluebird) can 2, j1939 + can 2, j1939 - +5v sensor pwr srm wake ac1 request ford can+ cruise

WIRING DIAGRAMS AND ELECTRICAL SCHEMATICS

E-450 GEN4 Wiring Harnesses and Connector Layout

C3

C5

C6

C2C23

BCUTS

FBC2

T3

C3

C11C9

C10

C1

BA

TT

ER

Y+

T4

C4

C1

T3

T1

C6C2 C1 C1 C7

C2 C3

C4 C5 C6C1 C4

C18 7

G1

UNDERHOOD HARNESS

IN-TANK HARNESS

CAN HARNESSREAR FRAME HARNESSTANK HARNESS

UNDERHOOD HARNESSBCUTS – BLUNT CUTS FOR CRANK WARNING, FUEL COOLER, AC2 REQ, AND A/C CLUTCH2C1 SRM, 46-PINC2 UNDERHOOD / TANK INLINE, 16-PINC3 IPTS, 4-PINC5 SUPPLY SOLENOID, 2-PINC6 BLEED SOLENOID, 2-PINC23 UNDERHOOD / CAN HARNESS INLINE, 2-PINFB FUSE BOXT1 BATTERY PWR, RING TERMINALT3 BATTERY GROUND, RING TERMINALT4 SRM CASE GROUND, RING TERMINAL

CAN HARNESSC1 OBD FLANGE MOUNT, 16-PINC2 CAN / UNDERHOOD INLINE, 2-PINC4 OBD INLINE TO FORD HARNESS, 16-PING1 PASS-THRU GROMMETREAR FRAME HARNESSC1 REAR FRAME / TANK HARNESS INLINE, 16-PINC2 FORD FTPT HARNESS INLINE, 3-PINC3 FORD FTPT SENSOR, 3-PINC6 REAR FRAME / UNDERHOOD INLINE, 16-PINC9 RCT EFPR, 8-PINC10 FORD FPCM HARNESS INLINE, 8-PINC11 FORD EFPR, 8-PINC18 FORD FUEL TANK HARNESS INLINE, 4-PINT3 FRAME GROUND, RING TERMINAL

TANK HARNESSC1 TANK / REAR FRAME HARNESS INLINE, 16-PINC2 FUEL LEVEL SENDER, 3-PINC3 IPTS #2, 4-PINC4 FLOW CONTROL SOLENOID (GRAY), 2-PINC5 TANK / IN-TANK FP #1 INLINE, 2-PINC6 TANK / IN-TANK FP #2 INLINE, 2-PINC7 SUPPLY SOLENOID (BLACK), 2-PININ-TANK HARNESSC1 FUEL PUMP #1 INLINE, 2-PINC4 FUEL PUMP #2 INLINE, 2-PIN7 TANK PASS-THRU GROMMET

100472a

T3

Page 3: E-450 GEN4 Wiring Harnesses and Connector Layout · ipts#1 pres ipts#2 pres low coolant (bluebird) can 2, j1939 + can 2, j1939 - +5v sensor pwr srm wake ac1 request ford can+ cruise

WIRING DIAGRAMS AND ELECTRICAL SCHEMATICS

E-450 Roush Wiring Harnesses

100459a

CL1

T3 - GNDC-340-38

ACCESSORYBLUNT CUTS

UNDERHOOD HARNESSP16JC-18A100-A

CAN HARNESSP16JC-18B100-A TANK HARNESS

P16JC-18K377-A

REAR FRAME HARNESSP16JC-18C200-A

FUSE BOX12110594

A4 A5 B5

A1

A2A3

B1

B2B3B4 C3

C1

C2C5C4

D5 D3D4D2

D1

E5E4E3E2E1 E6

F6F5F4F3F2F1

1326110-1C1

SRM

33476-1601C2

UNDERHOOD/REAR FRAME INLINE

T4 - CASE GND2984172

2 1

2 1

T1 - BATT PWRC-340-38

DT06-2S-CE01C23

UNDERHOOD/CAN INLINE

(GRAY)

2 1

IPTSC3

1-967640-1

BLEED SOLENOID(GRAY)

C6DT06-2S-CE01

SUPPLY SOLENOID(BLACK)

C5DT06-2S-CE05

C117283-6441-40

T3 - FRAME GND12103507

7283-6441-40C9

RCT EFPR

FTPT SENSORC3

13511996

REAR FRAME/UNDERHOOD INLINE

C634986-1601

FORD FPCM HARNESSINLINE (NO KEYWAY)

C10P16JC-18C205-AA

FORD FUEL TANKASSY INLINE

C1854200414

REAR FRAME/TANK INLINE

C133476-1601

FORD EFPR

FORD FTPTHARNESS INLINE

C215326813

51116-1601C1

OBD FLANGE MOUNT

1 2

CAN/OBD FORDHARNESS INLINE

C468503-1602

CAN/UNDERHOOD INLINEC2

DT04-2P-CE01

BA C

BLACK12010973

C5TANK/IN-TANK INLINE #1

2 1

DT06-2S-CE01C4

FLOW CONTROL SOLENOID(GRAY)

2 1

GRAY

TANK/REAR FRAME INLINEC1

34986-1601

FUEL LEVEL SENDERC2

12110293

IPTS #2C31-967640-1

TANK/IN-TANKINLINE #2

C612034074

SUPPLY SOLENOID(BLACK)

C7DT06-2S-CE05

Page 4: E-450 GEN4 Wiring Harnesses and Connector Layout · ipts#1 pres ipts#2 pres low coolant (bluebird) can 2, j1939 + can 2, j1939 - +5v sensor pwr srm wake ac1 request ford can+ cruise

WIRING DIAGRAMS AND ELECTRICAL SCHEMATICS

E-450 Electrical Schematic — Underhood Harness

100607a

NOT USEDNOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USEDNOT USED

NOT USED

NOT USED

NOT USED

UH / Rear Frame Inline

BLUNTCUTWIRES

UH / CAN Inline

NOT USED

NOT USED

NOT USED

A4

A5

B5

A1

A2

A3

B1

B2

B3

B4

C3

C1

C2

C5

C4

D5

D3

D4

D2

D1

E5

E4

E3

E2

E1

E6

F6F5

F4F3

F2F1

2 1

TWTW

T1 - BATT PWR

SP5SP4

SP6

T3 - GND

SP1

Blunt 3

F5F6

E5E6

F3F4

E3E4

F1F2

E1E2

A3A1A2A5B3B1B2B5

C3C1C2C5

SP7

Blunt 1Blunt 2

Blunt 4

C5

12

C23

12 2 1

SP8

C2

1

2

34567

8

9

101112131415

16

C1

123456789

1011121314151617

1819202122232425262728

2930313233343536373839

404142

43

444546T4 - Case Gnd

SP3

C6

1

2 2 1

C3

3241

FUSE_6_5AA B

FUSIBLE LINK

BA

FUSE_2_10AA B

RELAY_C

NOT USED

SPARE

NOT USED

RELAY A

PRI FUEL TANK

FUSE_4_20AA B

FUSE_5_20AA B

RELAY_B

NOT USED

FUSE_3_20AA B

FUSE_1_5AA B

Supply Solenoid

Bleed Solenoid

SRM

SUPPLY SOLENOID 1SRM PWR

FUEL LEVEL OUTPUTFUEL LEVEL SENDER #1FUEL LEVEL SENDER #2

AC2 REQUESTUPS STARTER ENABLE

SPARE1SPARE2

NOT POP2NOT POP3

SPARE3SPARE4

SLAVE TANK PRESSURESPARE5SPARE6

SLAVE TANK SOLENOIDIPTS#1 TEMPIPTS#2 TEMPIPTS#1 PRESIPTS#2 PRES

LOW COOLANT (BLUEBIRD)CAN 2, J1939 +CAN 2, J1939 -

+5V SENSOR PWRSRM WAKE

AC1 REQUESTFORD CAN+

CRUISE CTRL ON/OFF (BB)

FLOW CTRL SOLENOIDSRM GROUND

SUPPLY SOLENOID 2BLEED SOLENOID

CRANK WARNING LEDFUEL COOLERA/C CLUTCH 2

ENGINE RUNSPARE7SPARE8

SENSOR RETURNBLUEBIRD CRUISE RES/ACCELBLUEBIRD CRUISE SET/DECEL

FORD CAN-

EFPR2 FPM

SPARE9SLAVE TANK FP RELAY

IPTS SENSOR

TEMP OUTPRESSURE OUPUT

GNDPWR

RDPWR W ARDPWR W B

REDPWR W 1

RDPWR W 3

RDPWR W 2

RDPWR W 6

RDPWR W 6BK-RDVPWR RI

VPWR RI BK-RD

VT-GNVPWR RO

VPWR RO VT-GN

BKGND 1

BLKGND 3

GND 3 BLK

GN-BUIP GNDBNIPTS1 PWR

PKBLEED SOL PWR

IPTS1 TEMPGRY

GRYIPTS1 TEMP

ORG IPTS1 PRES

IPTS1 PRES ORG

SNS PWRBRN

BRNSNS PWR

GYBLEED SOL

GY BLEED SOL

SNS GNDGN-BU SNS GND

IPTS

2 P

WR

IPTS2 PWR BN

FL G

ND

FL GND GN-BU

IPTS

2 G

ND

GN-BUIPTS2 GND

FCS

PW

R

PNKFCS PWR

PKSUPPLY SOL PWR

SOL PWR

PKSOL PWR

SRM PWRRD

RDSRM PWR

YE-VT FL SND 1

YE-VTFL SND 1

FUEL LEVEL YE

YE FUEL LEVEL

VT SUPPLY SOL 1

SUPPLY SOL 1 VT

GY-BK AC2 REQ

AC2 REQ GY-BK

IPTS2 PRESOG

OGIPTS2 PRES

GY IPTS2 TEMP

GYIPTS2 TEMP

WH-BU CAN-H (+) CAN-H (+) WH-BUWH CAN-H (-) CAN-H (-) WH

FCSBU

FCS BU

BK GND 2

GND 2 BK

GNSUPPLY SOL

GN SUPPLY SOL

CRANK WARNINGOG OGCRANK WARNINGYE FUEL COOLER YEFUEL COOLER

A/C CLUTCH 2GYA/C CLUTCH 2 GY

FPM 2 BN-WH

FPM 2BN-WH

GN

D 4

BKBKGND 4

Page 5: E-450 GEN4 Wiring Harnesses and Connector Layout · ipts#1 pres ipts#2 pres low coolant (bluebird) can 2, j1939 + can 2, j1939 - +5v sensor pwr srm wake ac1 request ford can+ cruise

WIRING DIAGRAMS AND ELECTRICAL SCHEMATICS

E-450 Electrical Schematic — Rear Frame Harness

100607a

PLUG

PLUG

PLUG

PLUG

PLUG

PLUG

PLUGPLUG

Rear Frame / Tank Inline

Rear Frame / Ford FTPT Inline

Ford FPCM Harness Inline (no keyway)

PLUG

PLUG

PLUG

PLUG

PLUG

PLUG

SH1

TW1

TW1

TW2

SH1

SH2

C12

2

5

8

C13

8

2

C11

3

7

58

462

1

C18

1234

C2

123

C3

123

Default Connector Symbol

T3 - Frame GND

S9

C1

1

2

34567

8

9

101112131415

16

S10

C9

3

758

4

2

6

1

C6

1

2

34567

8

9

101112131415

16

C10

1234

56

78

Ford EFPR

VPWR

NOT_USED_1

FUEL PUMP COMM.

GND

FUEL PUMP PWR

ENS

FUEL PUMP MONITOR

FUEL PUMP RETURN

Ford Fuel Tank Assy Inline

FTPT Sensor

Roush EFPR

VPWRNOT_USED_1

FUEL PUMP COMM.GND

FUEL PUMP PWR

ENS

FUEL PUMP MONITOR

FUEL PUMP RETURN

J ENS Y-VTJ FPM BN-W

J FPC_1 Y-OR

J VPWR VT-GN

J FORD GND BK

Y-ORFPC_1

Y-VTENS_1BKFORD GND 1

VT-GNVPWR 2

ENS_2 Y-VT

Y-ORFPC 2

BKFORD GND 2

VT-GN VPWR RO A

FPM_1 BN-W

BN-WFPM_1

A FPPWR 1 YE-GY

A FPPWR 1 YE-GY

A FPRTN 1 BU

A FPRTN 1 BU

BAREDRAIN 1

BAREDRAIN 2

BKSHIELD GND 1B

VT-GNFTP

FTP VT-GN

YE-VTSIG RTN

SIG RTN YE-VT

BN-BUFTP_REF

FTP_REF BN-BU

BKGND 2

BKGND 2

VT-GNVPWR 1

Y-OR FPC_3

Y-VT ENS_3BK FORD GND 3

FPM 2 BBN-WH

FPM 2 BBN-WH

RD FCS PWR B

FCS PWR B RD

SUPPLY SOL 1 B VT

SUPPLY SOL 1 BVT

BK FCS B

FCS B BK

OG IPTS PRES B

IPTS PRES B OG

GY IPTS2 TEMP B

IPTS2 TEMP B GY

BN IPTS PWR B

IPTS PWR B BN

GN-BU IPTS2 GND B

IPTS2 GND B GN-BU

FL SND 1 B YE-VT

FL SND 1 BYE-VT

FL GND B GN-BU

FL GND BGN-BU

A FPRTN 2GY

A FPRTN 2 GY

A FPPWR 2RD

A FPPWR 2 RD

FUEL LEVEL B YE

FUEL LEVEL BYE

VT-GNSUPPLY SOL PWR B

SU

PP

LY S

OL

PW

R B

VPWR P2VT-GN

VP

WR

P2

VPWR RI ABK-RD

VPWR RI A BK-RD

Page 6: E-450 GEN4 Wiring Harnesses and Connector Layout · ipts#1 pres ipts#2 pres low coolant (bluebird) can 2, j1939 + can 2, j1939 - +5v sensor pwr srm wake ac1 request ford can+ cruise

WIRING DIAGRAMS AND ELECTRICAL SCHEMATICS

E-450 Electrical Schematic — CAN Bus Harness

100609a

12176870 DELPHI GROMMET

CAN / UH Inline

OBD2 Flange Mount OBD2 Ford Harness Inline

TW

TW

TW2 TW2TW1TW1

C2

12

1 2

C4

12345

6

789

10111213

14

1516

SP5

SP6

C1

12345

6

78910111213

14

1516

CAN-H (-) B WHCAN-H (+) B WH-BU

OBD2 5 GYOBD2 4 GY

OBD2 2 GY

OBD2 9 GY

OBD2 3 GY

OBD2 7 GY

CAN-H (+) A WH-BUCAN-H (-) A WH

CAN-H (+) WH-BUCAN-H (-) WH

Page 7: E-450 GEN4 Wiring Harnesses and Connector Layout · ipts#1 pres ipts#2 pres low coolant (bluebird) can 2, j1939 + can 2, j1939 - +5v sensor pwr srm wake ac1 request ford can+ cruise

WIRING DIAGRAMS AND ELECTRICAL SCHEMATICS

E-450 Electrical Schematic — Tank Harness

100610a

TW1

SH2

SH1

SH1

SH2

TW1

TW2SH2

SH1

TW2

C6

AB

GRAY

C5

AB

BLACK

C7

12

C3

1234

S2

S1

C1

1

2

34

567

8

9

101112131415

16

C4

12 C2

A

BC

SUPPLY VALVE

Tank / In-Tank Inline 1

Tank / In-Tank Inline 2

IPTS #2

FLOW CONTROL VALVE

FUEL LEVEL SENDER

Tank / Rear Frame Inline

BNSNSR PWR 1

BNSNSR PWR 2

BAREDRAIN2

BAREDRAIN1

BK SHIELD GND 1A

SUPPLY SOL 1 ABK

SUPPLY SOL 1 ABK

SUPPLY SOL PWR ARD

SUPPLY SOL PWR ARD

FCS ABK

FCS ABK

FCS PWR ARD

FCS PWR ARD

RD FPPWR 2A

FPPWR 2A RDFPRTN 2A GY

GY FPRTN 2A

FPPWR 1A YE-GY

YE-GY FPPWR 1A

FPRTN 1A BU

BU FPRTN 1A

IPTS 2 GND A GN/BU

GN/BU IPTS 2 GND AIPTS 2 PWR ABR

IPTS 2 TEMP OUT A GY

GY IPTS 2 TEMP OUT A

IPTS 2 PRES OUT A OG

IPTS 2 PRES OUT AOG

BL/OG FL GND A

BL/OGFL GND A

YE/WH FL SND 1 A

YE/WHFL SND 1 A

Page 8: E-450 GEN4 Wiring Harnesses and Connector Layout · ipts#1 pres ipts#2 pres low coolant (bluebird) can 2, j1939 + can 2, j1939 - +5v sensor pwr srm wake ac1 request ford can+ cruise

2019+ E-350 Wiring Harness Supplement