E-450 GEN4 Wiring Harnesses and Connector Layout · ipts#1 pres ipts#2 pres low coolant (bluebird)...
Transcript of E-450 GEN4 Wiring Harnesses and Connector Layout · ipts#1 pres ipts#2 pres low coolant (bluebird)...
Ford E-350/450Gen 4 Propane, 6.8L Ford V10
Wire Drawings and Schematics
WIRING DIAGRAMS AND ELECTRICAL SCHEMATICS
E-450 GEN4 Wiring Harnesses and Connector Layout
C3
C5
C6
C2C23
BCUTS
FBC2
T3
C3
C11C9
C10
C1
BA
TT
ER
Y+
–
T4
C4
C1
T3
T1
C6C2 C1 C1 C7
C2 C3
C4 C5 C6C1 C4
C18 7
G1
UNDERHOOD HARNESS
IN-TANK HARNESS
CAN HARNESSREAR FRAME HARNESSTANK HARNESS
UNDERHOOD HARNESSBCUTS – BLUNT CUTS FOR CRANK WARNING, FUEL COOLER, AC2 REQ, AND A/C CLUTCH2C1 SRM, 46-PINC2 UNDERHOOD / TANK INLINE, 16-PINC3 IPTS, 4-PINC5 SUPPLY SOLENOID, 2-PINC6 BLEED SOLENOID, 2-PINC23 UNDERHOOD / CAN HARNESS INLINE, 2-PINFB FUSE BOXT1 BATTERY PWR, RING TERMINALT3 BATTERY GROUND, RING TERMINALT4 SRM CASE GROUND, RING TERMINAL
CAN HARNESSC1 OBD FLANGE MOUNT, 16-PINC2 CAN / UNDERHOOD INLINE, 2-PINC4 OBD INLINE TO FORD HARNESS, 16-PING1 PASS-THRU GROMMETREAR FRAME HARNESSC1 REAR FRAME / TANK HARNESS INLINE, 16-PINC2 FORD FTPT HARNESS INLINE, 3-PINC3 FORD FTPT SENSOR, 3-PINC6 REAR FRAME / UNDERHOOD INLINE, 16-PINC9 RCT EFPR, 8-PINC10 FORD FPCM HARNESS INLINE, 8-PINC11 FORD EFPR, 8-PINC18 FORD FUEL TANK HARNESS INLINE, 4-PINT3 FRAME GROUND, RING TERMINAL
TANK HARNESSC1 TANK / REAR FRAME HARNESS INLINE, 16-PINC2 FUEL LEVEL SENDER, 3-PINC3 IPTS #2, 4-PINC4 FLOW CONTROL SOLENOID (GRAY), 2-PINC5 TANK / IN-TANK FP #1 INLINE, 2-PINC6 TANK / IN-TANK FP #2 INLINE, 2-PINC7 SUPPLY SOLENOID (BLACK), 2-PININ-TANK HARNESSC1 FUEL PUMP #1 INLINE, 2-PINC4 FUEL PUMP #2 INLINE, 2-PIN7 TANK PASS-THRU GROMMET
100472a
T3
WIRING DIAGRAMS AND ELECTRICAL SCHEMATICS
E-450 Roush Wiring Harnesses
100459a
CL1
T3 - GNDC-340-38
ACCESSORYBLUNT CUTS
UNDERHOOD HARNESSP16JC-18A100-A
CAN HARNESSP16JC-18B100-A TANK HARNESS
P16JC-18K377-A
REAR FRAME HARNESSP16JC-18C200-A
FUSE BOX12110594
A4 A5 B5
A1
A2A3
B1
B2B3B4 C3
C1
C2C5C4
D5 D3D4D2
D1
E5E4E3E2E1 E6
F6F5F4F3F2F1
1326110-1C1
SRM
33476-1601C2
UNDERHOOD/REAR FRAME INLINE
T4 - CASE GND2984172
2 1
2 1
T1 - BATT PWRC-340-38
DT06-2S-CE01C23
UNDERHOOD/CAN INLINE
(GRAY)
2 1
IPTSC3
1-967640-1
BLEED SOLENOID(GRAY)
C6DT06-2S-CE01
SUPPLY SOLENOID(BLACK)
C5DT06-2S-CE05
C117283-6441-40
T3 - FRAME GND12103507
7283-6441-40C9
RCT EFPR
FTPT SENSORC3
13511996
REAR FRAME/UNDERHOOD INLINE
C634986-1601
FORD FPCM HARNESSINLINE (NO KEYWAY)
C10P16JC-18C205-AA
FORD FUEL TANKASSY INLINE
C1854200414
REAR FRAME/TANK INLINE
C133476-1601
FORD EFPR
FORD FTPTHARNESS INLINE
C215326813
51116-1601C1
OBD FLANGE MOUNT
1 2
CAN/OBD FORDHARNESS INLINE
C468503-1602
CAN/UNDERHOOD INLINEC2
DT04-2P-CE01
BA C
BLACK12010973
C5TANK/IN-TANK INLINE #1
2 1
DT06-2S-CE01C4
FLOW CONTROL SOLENOID(GRAY)
2 1
GRAY
TANK/REAR FRAME INLINEC1
34986-1601
FUEL LEVEL SENDERC2
12110293
IPTS #2C31-967640-1
TANK/IN-TANKINLINE #2
C612034074
SUPPLY SOLENOID(BLACK)
C7DT06-2S-CE05
WIRING DIAGRAMS AND ELECTRICAL SCHEMATICS
E-450 Electrical Schematic — Underhood Harness
100607a
NOT USEDNOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USEDNOT USED
NOT USED
NOT USED
NOT USED
UH / Rear Frame Inline
BLUNTCUTWIRES
UH / CAN Inline
NOT USED
NOT USED
NOT USED
A4
A5
B5
A1
A2
A3
B1
B2
B3
B4
C3
C1
C2
C5
C4
D5
D3
D4
D2
D1
E5
E4
E3
E2
E1
E6
F6F5
F4F3
F2F1
2 1
TWTW
T1 - BATT PWR
SP5SP4
SP6
T3 - GND
SP1
Blunt 3
F5F6
E5E6
F3F4
E3E4
F1F2
E1E2
A3A1A2A5B3B1B2B5
C3C1C2C5
SP7
Blunt 1Blunt 2
Blunt 4
C5
12
C23
12 2 1
SP8
C2
1
2
34567
8
9
101112131415
16
C1
123456789
1011121314151617
1819202122232425262728
2930313233343536373839
404142
43
444546T4 - Case Gnd
SP3
C6
1
2 2 1
C3
3241
FUSE_6_5AA B
FUSIBLE LINK
BA
FUSE_2_10AA B
RELAY_C
NOT USED
SPARE
NOT USED
RELAY A
PRI FUEL TANK
FUSE_4_20AA B
FUSE_5_20AA B
RELAY_B
NOT USED
FUSE_3_20AA B
FUSE_1_5AA B
Supply Solenoid
Bleed Solenoid
SRM
SUPPLY SOLENOID 1SRM PWR
FUEL LEVEL OUTPUTFUEL LEVEL SENDER #1FUEL LEVEL SENDER #2
AC2 REQUESTUPS STARTER ENABLE
SPARE1SPARE2
NOT POP2NOT POP3
SPARE3SPARE4
SLAVE TANK PRESSURESPARE5SPARE6
SLAVE TANK SOLENOIDIPTS#1 TEMPIPTS#2 TEMPIPTS#1 PRESIPTS#2 PRES
LOW COOLANT (BLUEBIRD)CAN 2, J1939 +CAN 2, J1939 -
+5V SENSOR PWRSRM WAKE
AC1 REQUESTFORD CAN+
CRUISE CTRL ON/OFF (BB)
FLOW CTRL SOLENOIDSRM GROUND
SUPPLY SOLENOID 2BLEED SOLENOID
CRANK WARNING LEDFUEL COOLERA/C CLUTCH 2
ENGINE RUNSPARE7SPARE8
SENSOR RETURNBLUEBIRD CRUISE RES/ACCELBLUEBIRD CRUISE SET/DECEL
FORD CAN-
EFPR2 FPM
SPARE9SLAVE TANK FP RELAY
IPTS SENSOR
TEMP OUTPRESSURE OUPUT
GNDPWR
RDPWR W ARDPWR W B
REDPWR W 1
RDPWR W 3
RDPWR W 2
RDPWR W 6
RDPWR W 6BK-RDVPWR RI
VPWR RI BK-RD
VT-GNVPWR RO
VPWR RO VT-GN
BKGND 1
BLKGND 3
GND 3 BLK
GN-BUIP GNDBNIPTS1 PWR
PKBLEED SOL PWR
IPTS1 TEMPGRY
GRYIPTS1 TEMP
ORG IPTS1 PRES
IPTS1 PRES ORG
SNS PWRBRN
BRNSNS PWR
GYBLEED SOL
GY BLEED SOL
SNS GNDGN-BU SNS GND
IPTS
2 P
WR
IPTS2 PWR BN
FL G
ND
FL GND GN-BU
IPTS
2 G
ND
GN-BUIPTS2 GND
FCS
PW
R
PNKFCS PWR
PKSUPPLY SOL PWR
SOL PWR
PKSOL PWR
SRM PWRRD
RDSRM PWR
YE-VT FL SND 1
YE-VTFL SND 1
FUEL LEVEL YE
YE FUEL LEVEL
VT SUPPLY SOL 1
SUPPLY SOL 1 VT
GY-BK AC2 REQ
AC2 REQ GY-BK
IPTS2 PRESOG
OGIPTS2 PRES
GY IPTS2 TEMP
GYIPTS2 TEMP
WH-BU CAN-H (+) CAN-H (+) WH-BUWH CAN-H (-) CAN-H (-) WH
FCSBU
FCS BU
BK GND 2
GND 2 BK
GNSUPPLY SOL
GN SUPPLY SOL
CRANK WARNINGOG OGCRANK WARNINGYE FUEL COOLER YEFUEL COOLER
A/C CLUTCH 2GYA/C CLUTCH 2 GY
FPM 2 BN-WH
FPM 2BN-WH
GN
D 4
BKBKGND 4
WIRING DIAGRAMS AND ELECTRICAL SCHEMATICS
E-450 Electrical Schematic — Rear Frame Harness
100607a
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUGPLUG
Rear Frame / Tank Inline
Rear Frame / Ford FTPT Inline
Ford FPCM Harness Inline (no keyway)
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
SH1
TW1
TW1
TW2
SH1
SH2
C12
2
5
8
C13
8
2
C11
3
7
58
462
1
C18
1234
C2
123
C3
123
Default Connector Symbol
T3 - Frame GND
S9
C1
1
2
34567
8
9
101112131415
16
S10
C9
3
758
4
2
6
1
C6
1
2
34567
8
9
101112131415
16
C10
1234
56
78
Ford EFPR
VPWR
NOT_USED_1
FUEL PUMP COMM.
GND
FUEL PUMP PWR
ENS
FUEL PUMP MONITOR
FUEL PUMP RETURN
Ford Fuel Tank Assy Inline
FTPT Sensor
Roush EFPR
VPWRNOT_USED_1
FUEL PUMP COMM.GND
FUEL PUMP PWR
ENS
FUEL PUMP MONITOR
FUEL PUMP RETURN
J ENS Y-VTJ FPM BN-W
J FPC_1 Y-OR
J VPWR VT-GN
J FORD GND BK
Y-ORFPC_1
Y-VTENS_1BKFORD GND 1
VT-GNVPWR 2
ENS_2 Y-VT
Y-ORFPC 2
BKFORD GND 2
VT-GN VPWR RO A
FPM_1 BN-W
BN-WFPM_1
A FPPWR 1 YE-GY
A FPPWR 1 YE-GY
A FPRTN 1 BU
A FPRTN 1 BU
BAREDRAIN 1
BAREDRAIN 2
BKSHIELD GND 1B
VT-GNFTP
FTP VT-GN
YE-VTSIG RTN
SIG RTN YE-VT
BN-BUFTP_REF
FTP_REF BN-BU
BKGND 2
BKGND 2
VT-GNVPWR 1
Y-OR FPC_3
Y-VT ENS_3BK FORD GND 3
FPM 2 BBN-WH
FPM 2 BBN-WH
RD FCS PWR B
FCS PWR B RD
SUPPLY SOL 1 B VT
SUPPLY SOL 1 BVT
BK FCS B
FCS B BK
OG IPTS PRES B
IPTS PRES B OG
GY IPTS2 TEMP B
IPTS2 TEMP B GY
BN IPTS PWR B
IPTS PWR B BN
GN-BU IPTS2 GND B
IPTS2 GND B GN-BU
FL SND 1 B YE-VT
FL SND 1 BYE-VT
FL GND B GN-BU
FL GND BGN-BU
A FPRTN 2GY
A FPRTN 2 GY
A FPPWR 2RD
A FPPWR 2 RD
FUEL LEVEL B YE
FUEL LEVEL BYE
VT-GNSUPPLY SOL PWR B
SU
PP
LY S
OL
PW
R B
VPWR P2VT-GN
VP
WR
P2
VPWR RI ABK-RD
VPWR RI A BK-RD
WIRING DIAGRAMS AND ELECTRICAL SCHEMATICS
E-450 Electrical Schematic — CAN Bus Harness
100609a
12176870 DELPHI GROMMET
CAN / UH Inline
OBD2 Flange Mount OBD2 Ford Harness Inline
TW
TW
TW2 TW2TW1TW1
C2
12
1 2
C4
12345
6
789
10111213
14
1516
SP5
SP6
C1
12345
6
78910111213
14
1516
CAN-H (-) B WHCAN-H (+) B WH-BU
OBD2 5 GYOBD2 4 GY
OBD2 2 GY
OBD2 9 GY
OBD2 3 GY
OBD2 7 GY
CAN-H (+) A WH-BUCAN-H (-) A WH
CAN-H (+) WH-BUCAN-H (-) WH
WIRING DIAGRAMS AND ELECTRICAL SCHEMATICS
E-450 Electrical Schematic — Tank Harness
100610a
TW1
SH2
SH1
SH1
SH2
TW1
TW2SH2
SH1
TW2
C6
AB
GRAY
C5
AB
BLACK
C7
12
C3
1234
S2
S1
C1
1
2
34
567
8
9
101112131415
16
C4
12 C2
A
BC
SUPPLY VALVE
Tank / In-Tank Inline 1
Tank / In-Tank Inline 2
IPTS #2
FLOW CONTROL VALVE
FUEL LEVEL SENDER
Tank / Rear Frame Inline
BNSNSR PWR 1
BNSNSR PWR 2
BAREDRAIN2
BAREDRAIN1
BK SHIELD GND 1A
SUPPLY SOL 1 ABK
SUPPLY SOL 1 ABK
SUPPLY SOL PWR ARD
SUPPLY SOL PWR ARD
FCS ABK
FCS ABK
FCS PWR ARD
FCS PWR ARD
RD FPPWR 2A
FPPWR 2A RDFPRTN 2A GY
GY FPRTN 2A
FPPWR 1A YE-GY
YE-GY FPPWR 1A
FPRTN 1A BU
BU FPRTN 1A
IPTS 2 GND A GN/BU
GN/BU IPTS 2 GND AIPTS 2 PWR ABR
IPTS 2 TEMP OUT A GY
GY IPTS 2 TEMP OUT A
IPTS 2 PRES OUT A OG
IPTS 2 PRES OUT AOG
BL/OG FL GND A
BL/OGFL GND A
YE/WH FL SND 1 A
YE/WHFL SND 1 A
2019+ E-350 Wiring Harness Supplement