DZOLV PRODUCTS PTY LTD BIO-BASED MATERIALS Copyright DZOLV Products Pty Ltd 2006.

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DZOLV PRODUCTS PTY LTD BIO-BASED MATERIALS www.dzolv.com.au Copyright DZOLV Products Pty Ltd 2006

Transcript of DZOLV PRODUCTS PTY LTD BIO-BASED MATERIALS Copyright DZOLV Products Pty Ltd 2006.

Page 1: DZOLV PRODUCTS PTY LTD BIO-BASED MATERIALS  Copyright DZOLV Products Pty Ltd 2006.

DZOLV PRODUCTS PTY LTD

BIO-BASED MATERIALSwww.dzolv.com.au

Copyright DZOLV Products Pty Ltd 2006

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What is PLA?• PLA is a polymer made from Lactic Acid

• Lactic Acid is a naturally occurring product that may be found in the body, yogurt & many other foods

• Lactic Acid is made from fermentable sugars

• Sugars are found in plant crops

• Corn sugar (dextrose) is used to make Lactic Acid

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DZOLV PRODUCTS PTY LTD

A New Vision – A New World

• DZOLV Products Pty Ltd was formed in 2004 with the intent of creating a company to deal exclusively with sustainable plastics manufactured from annually renewable resources

• The aim is to supply to the demands of the market without compromising the earth’s ability to meet the needs of tomorrow

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SUSTAINABILITYIs it enough to drive the momentum for the

adoption of biopolymers?

• Sustainability is a very complex issue

• There are widespread theories on what it means and how to gauge improvement

• Brands still depend on performance, cost, availability and suitable disposal facilities

IF YOU TALK THE TALK…………

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Reduce our Dependence on Petroleum

Traditional Raw Material source PLA Raw material Source

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Renewable Resource

Benefits

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Less Oil to Spoil

+ +

+ +

Conventional Plastics Processing

Poly Lactic Acid Plastics Processing

=

=

Process OilOil

Process OilCorn

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Oil Based v Annually RenewableGreen House Gas Emissions Reduction

Example: PLA vs. PS Cups*

31% less fossil fuel use

32% fewer GHG emissions

*Natureworks LLC Up to Cup Production data HIPS & GPPS; European Industry Data, APME

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PLA v Plastic

Renewable v Running out

Sustainable v Not sustainable

Increase Capacity v Reducing capacity

Carbohydrates v Crude Oil

Harvesting v Drilling

Fewer GHG v Higher GHG

Easy to biodegrade v Difficult to biodegrade

CORN v CRUDE

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Responsibility

Let’s talk about that….

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Responsibility Required

• Business environment changing

• Consumers expect responsibility and accountability

• Consumers want action not words

• Responsibility (making a positive impact) is building the landscape for tomorrow’s world

Talk the Talk – Walk the Walk

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Bio-based

or

Biodegradable Materials

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Types of BiopolymersPlant Based: Manufacturers:

Poly Lactic Acid (PLA) Natureworks LLC

Mitsui (Lacea)

Toyota

Polyhydroxyalkanoate Procter & Gamble (Nordex),

Metabolix

Plant-based Starch Novamont (MaterBi)

Rodenburg Biopolymers (Solanyl)

Plantic Tencnologies (Plantic)

Oil Based: Manufacturers:

Polyesters BASF (Ecoflex)

Eastman (Eastar Bio) – now Novamont

Blends: Manufacturers:

Starch Blends Novamont (MaterBi)

Source: IBAW

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Biopolymers

new options for an old problem

DISPOSAL

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WHERE IT COMES FROM WHERE IT GOES

PLA – Sugar

PE, PET & PS - Oil

PLA

Industrial Compost

Recycling

Incineration

Hydrolysis

Trash / landfill

PE & PS

Trash / landfill

Incineration

PE & PET

Recycling

Trash / landfill

Incineration

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Road Blocks?

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Key Challenges…• Poor experiences with past technologies

- Starch / poly-olefin blends, inferior performance, etc.

• Is the new any better than the old? - PLA is virtually a “drop in” on PET and PS products

• Higher cost perception, material switching- Quality & efficiencies are improving going forward

- Price of crude oil continually on the rise

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Key Challenges (cont’d)…• Recycling & disposal

- Large volumes are needed to develop infrastructure dedicated recycling and composting

• All talk, no action - Governments and industry need to load the “eco” gun and start firing the “eco” bullets

• GM Issue- No GM present in PLA (3rd party certification)

- A sustainable roadmap for the future is better than no roadmap at all

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So where are we going?

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Biopolymers like PLA can be strong points of inspiration. Companies are starting to realise that informed choices on materials can help to build better brand recognition.

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Emotional Attributes• Natural, Safe, Fresh – made from nature, ideal for packaging

• End-of-Life – corn to compost, burns cleaner, can be recycled

• Beautiful – can be transparent like glass or opaque like ceramic

• Detail – can be embossed

• Texture – Stiff and easy to twist and fold

• Patina – unique abrasion resistance

Companies are starting to pay attention to the emotional attributes as much as they do the

physical ones when decision making

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Your food comes from nature…

DZOLV PRODUCTSPTY LTD

Now so does you packaging…