Insulate today, preserve tomorrow

Leading the Industry in Mechanical Insulation

Joseph Hughes

WinrocSPI Corporate November| 10, 2014 1

Insulate today, preserve tomorrow

Section 1

Information

2

Who we are

Dyplast is a premier manufacturer of continuous

bunstock polyisocyanurate (ISO-C1®), expanded

polystyrene (EPS), and block phenolic foam

(DyTherm™ Phenolic) used as insulation and

cores for composite materials

3

Corporate History

• Time Line: – 1958 Founded as EPS molder

– 1970 Added ISO-C1® product line

– 1992 Acquired by Apache

– 2003 Investors acquired and renamed new Dyplast Products, LLC

– 2004 Facility upgrade

– 2006 ISO-C1® 2# received Factory Mutual and Underwriters Laboratory Approvals

– 2011 Added DyTherm® Phenolic product line

– Continual capital improvement programs

4

Our Goal

Our goal is to add value for our customers

through the highest quality products and

customer service in the industry striving

for total customer satisfaction

5

Section 2

Why specifically Dyplast

Products?

6

Adding Value Through

• Extensive range of products

• Quality products – Quality assurance programs tested and certified by independent third parties

• Product availability

• State of the art manufacturing capability

• Technical Support

• Coordinated and experienced team: sales, marketing, manufacturing, fabrication, technical, customer service, and management

• Active industry involvement

7

ISO Products • ISO-C1® densities of 2, 2.5, 3, 4 and 6 lb./ft³

• ISO-C1® ASTM E84 Class I foam: – FM on 2.0 lb./ft³

– UL on 2.0, 2.5, 3, and 4 lb./ft³

• ISO-HT™ – for continuous pipe insulation temperatures up to 350°F and intermittent to 375°F – Compliance with ASTM C591 Specification

– ASTM E84 Specification Class I foam

• Best insulating values, lowest water absorption and vapor perm in the industry

8

9

ISO-C1®

10

Blending Day Tanks

Manufacturer of Continuous ISO-C1® Bunstock

11

Phenolic Products • DyTherm® Phenolic 2.5 lb./ft³ density- the most

commonly used mechanical insulation foam as an ASTM E84 25/50 for indoor applications

• DyTherm® Phenolic 3.75, 5.0 & 7.5 lb./ft³ density- ASTM E84 25/50 for indoor applications for pipe supports

• Compliance with ASTM C1126 Standards except for aged thermal conductivity

12

Quality Products & Quality Control

Dyplast believes that in order to add value to our customers we must

produce the highest quality products, manufactured at a modern

state of the art facility, and we must have internal Quality Control

programs, independent testing and ongoing independent quality

audits.

• Audits Conducted by FM, UL, Miami-Dade County, and RADCO-No other producer does this!

• Quality Manual and procedures approved by FM, UL, Miami-Dade County, and RADCO

• Complaint Tracking System – reviewed weekly by management

• Calibrated Lab Equipment calibrated according to specified time tables

• Independent testing of published data

13

14

Dyplast’s QC Laboratory

Independent ISO Quality Approval

ISO-C1® 2.0 Independent Approvals and Audits

• Factory Mutual, Class 1

• Physical property certifications by RADCO

• FM 4880 and 4881 approvals

We are not aware of any other bun stock ISO

producer matching our commitment to quality!

15

DyTherm® Phenolic Quality

Program • All phenolic products are manufactured to Dyplast’s

specifications

• All phenolic products subjected to Dyplast's internal

Quality Control Program

• Current independent tests showed ASTM E84 5/0 flame

and smoke rating at 4" thick

16

Capacity

Dyplast's modern facility in Miami, Florida contains some of the most modern state of the art production equipment for ISO, Phenolic, and EPS

• 83,000 square foot building on 8+ acres of paved lot

• ISO production line: • production and storage-curing capacity of over 50,000,000 board

feet annually

• 3 lines of programmable ISO/ phenolic fabrication equipment

• EPS Hersch molding equipment with over 80,000,000 board feet annual capacity • 6 lines of EPS fabrication equipment including 2 programmable

profilers

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18

Baumer Cutting Machine

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ESCO Machine Cut

Product Availability

To meet our customers' needs, Dyplast stocks substantial finished goods in inventory giving Dyplast the ability to turn orders around quickly

• Dyplast has the financial strength to constantly maintain high levels of inventory

• Dyplast works with its customers to establish customer inventory levels designed to meet their needs

• Dyplast maintains a large variety of sizes to accommodate our customers' needs without large waste losses or delays and has designed special sizes to further reduce waste loss

21

ISO-C1® Sizing and Delivery Amounts

• Dyplast will cut the chunks to customer needs:

– Untrimmed chunks can be cut to 36” lengths

– 6 side Trimmed chunks- Billable height and width and between 36-37” length

– Untrimmed chunks

• Actual amounts in truck will depend on geometry of the box or container

• Sheet can be fabricated to widths up to 49” and lengths up to 24 feet

ISO-C1 Billable inches # blocks in truck Approximate BF

2.0 24 x 48 x 36-37 108-110 31,680

2.5 24 x 48 x 36-37 108-110 31,680

HT 24 x 48 x 36-37 108-110 31,680

3 18 x 48 x 36-37 116 25,056

4 16 x 48 x 36-37 120 23,040

6 12 x 48 x 36-37 174 25,056

22

DyTherm® Phenolic

These are delivered prices in full truckload quantities.

Truckloads can be mixed with any Dyplast product/ densities.

Truckload quantities can vary slightly due to size of trailer/ container received

at the time of shipment and according to the mix of products and densities shipped.

DyTherm® Phenolic Prices

Color Bun Size BF/EA. Price/BF Price/Each

DyTherm 2.5# Gray 29"x36"x98" 710.5 $0.85 $603.93

DyTherm 3.75# White 26"x36"x98" * 637 $1.45 $923.65

DyTherm 5.0# Orange 28"x36"x98" * 686 $1.96 $1,344.56

DyTherm 7.5# Yellow 29"x36"x98" * 710.5 $2.95 $2,095.98

*DyTherm 3.75# - height can vary from 24" to 26"

*DyTherm 5.0# - height can vary from 25" to 28"

*DyTherm 7.5# - height can vary from 27" to 29"

23

Fabrication Tolerances

• Primarily for fabricated sheets

• Conforms per ASTM C591-12B and tested according to ASTM 500-06

• Dimension Tolerance (in inches and millimeters)

Length +1/8 (3.2)

Width +1/16 (1.6)

Thickness +1/32 (0.8)

24

Product Technical Support • Technology

– Chemistry

– Standards

– Applications

– Installation guidelines

– 3e Plus evaluations

– Thickness Tables

– Pipe Support calculation spreadsheet

– Fabrication Support

– ISO-C1® vs cell glass, XPS, and fiberglass

– Customer / Technical bulletins specific to mechanical pipe insulation industry

– Case studies

• Sales and Technical NIA Certified 3e Plus Energy Appraisers

25

Dyplast’s Redesigned Website 2013

Where we maintain current information and continually add information:

Data sheets, Physical Properties, SDS, Customer Bulletins, Case Studies, and

other pertinent information. Visit us at www.dyplast.com

26

Getting to Dyplast’s Website and Index

of Current Available Information

• Dyplast maintains all current information and continually add information:

• Visit us at www.dyplast.com

• Or use the Dyplast Thumb Drive:

– Must be connected to the browser first

– Insert the thumb drive

– The computer must recognize the Removable Disk (Thumb drive)

– Click on the Dyplast Products, LLC

– The “Please visit the Dyplast web-site” page should appear

– They can either click on the link… “Dyplast products web-site” or go to

the index and click on what information you are searching for.

– Either way you are ready to explore the web-site or search the Technical

Bulletins, etc.

27

Industry Support

Dyplast is committed to having our knowledgeable

personnel actively participating in industry and technical

that support our customers and our industries! associations

28

Industry Associations Member:

•National Insulation Association (NIA)

•Central States Insulation Contractors

Association (CSIA)

•Eastern States Insulation Contractors

Association (ESICA)

•Midwest Insulation Contractors

Association (MICA)

•Southeast Insulation Contractors

Association (SEICA)

•Southwest Insulation Contractors

Association (SWICA)

•Thermal Insulation Association of Canada

(TIAC)

• Int’l Institute of Ammonia

Refrigeration (IIAR)

• American Society of Testing Materials

(ASTM)

• Center for the Polyurethanes Industry

(CPI)

Association Participation:

• Refrigerating Engineers & Technical

Association (RETA)

• American Society of Heating,

Refrigerating and Air Conditioning

Engineers (ASHRAE)

• American Composites Manufacturing

Association (ACMA)

• Metal Construction Association (MCA)

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Section 3

Insulation Information

31

Reasons for Insulation • Economic

• Energy conservation

• Process control

• Environment

• Condensation control- Prevention surface condensation is the key to prevent hazards and opportunity for equipment damage

• Freeze protection

• Fire safety

• Personnel protection

32

System Designer Achieving the

Desired Performance

• Must understand the process

• In refrigeration systems understand condensation theory

• Select the appropriate climatic design conditions

• Select the proper “insulation system” components

• Insulation thickness

• Installed correctly to recommended guidelines

* Jim Young 33

A well designed “insulation system”

• A well designed “insulation system” assures energy and process

efficiencies, and corrosion under the insulation (CUI)

• Optimum control of insulation system surface condensation controls

common factors affecting surface temperature of the insulation

system:

– Operating temperature

– Pipe size

– Wind speed

– Jacket material- zero perm facing (no WVT)

– Insulation’s thermal conductivity- economics/ performance usually the highest R-value

(closed cell) lowest cost

– Determine the optimum Insulation and thickness

• Correct installation of the “insulation system”

34

Understanding the Causes of Surface

Condensation on Insulated Pipes • Condensation is the when the moisture in the air comes in contact with the pipe

and the water vapor turns to a liquid

• Water Vapor Transmission (WVT) measure of the passage of water vapor through

a substance

• Per volume 1% of moisture gain is a net decrease of 7% on the thermal efficiency

that can lead to inefficiencies in the process and associated costs

• Condensation Control

– Prevention surface condensation on the surface of the pipe and mechanical

equipment is the key to prevent hazards and opportunity for equipment

damage

– Eliminate condensation by keeping the surface temperature above the dew

point (dew forms) by selecting the proper ambient temperature and ambient

relative humidity

– The primary function of the insulation is to prevent the development of

condensation and pipe corrosion.

* Jim Young

35

Refrigeration Mechanical Pipe

Insulation • Operations or processes below ambient temperatures

• Temperature Ranges for Refrigeration (IIAR Bulletin 114)

– Low Pressure 70 psig or less Liquid and Vapor:

• High Temperature is 0 ⁰ F to +45 ⁰ F

• Low temperature is – 1 ⁰ F to – 20 ⁰ F

• Low- Low temperature is -21 ⁰ F to – 60 ⁰ F

• During installation the foam should be taped every 12 inches

• Thickness Tables at above temperature(s) conditions for

process temperature will be calculated upon request

36

Cryogenic Mechanical Pipe

Insulation • Operations or processes far below ambient temperatures

• Temperature Ranges for Cryogenic CINI and Shell Spec

– Below -150 ⁰C, -238 ⁰F, or 123K

• Thickness Tables at above temperature conditions for process

temperature will be calculated upon request

37

Temperature Range Mechanical

Pipe Insulation • Operations or processes temperature

• Temperature Ranges

– Below ambient or above ambient

– Low pressure steam:

• up to 300 ⁰ F

• Using ISO-HT™ up to 350 ⁰ F intermittent up to 375 ⁰ F

38

2

Mechanical Pipe Installation General Rules

•Pipe should be clean and dry

•Joints/seams should be butted and offset from adjacent seams/joints

(Zero Perm and Factory applied-Secure over Zero-perm on 12” centers)

•Vapor stops and expansion joints should be per engineer

recommendations

•Outermost joints/seams should be buttered with joint sealant, but

should not overflow

•Rust preventive coatings may be appropriate depending on pipe

materials and environment

•Density of insulation for pipe supports should be per engineer

recommendations

39

Insulation Critical Factors • Flame and smoke ratings

• Thermal conductivity

• Water vapor transmission

• Strength

40

Why insulate with Polyisocyanurate

• Relative Initial Cost (Highest to lowest) and Insulation Value or

Thermal Resistance (R-Value)

Highest Cost Highest R-value

Cell Glass Phenolic

Extruded Polystyrene Polyiso

Elastomeric or Rubber Extruded Polystyrene

Phenolic Elastomeric or Rubber

Polyiso Fiberglass

Fiberglass Cell Glass

Lowest Cost Lowest R-value

41

Why insulate with Polyisocyanurate

• Polyiso is moisture resistant, water repellent, and will not

wick moisture. – ISO-C1® has water vapor permeance of 1.65 perm-inch per ASTM E96.

And when properly installed with zero-perm vapor barrier the insulation

system has superior properties.

• Polyiso demonstrates excellent performance in fire tests. – ISO-C1® ASTM E-84 tests with an FM approval at 25 flame spread and

130 smoke development up to 4 inches in thickness.

• Polyiso possesses excellent dimensional stability,

particularly at lower temperatures. – ISO-C1® has <0.1% change in volume or length at -40F.

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43

Qwik Guide Sheet

2

Section 4

Typical Property Information

And Comparisons

44

Typical Physical Properties

• The following typical tables :

– ISO-C1® Products versus ASTM C591

– ISO-C1 Products versus Alternative Polyisocyanurates

– ISO-C1 Products versus Alternative insulation products

– DyTherm® Phenolic and ISO-C1 versus Alternative insulation

products

• Multiple comparison tables have been constructed by

Dyplast for other insulation product in the ISO-C1®

application temperature range and are readily available

45

ISO-C1® Products and ATSM C591

General Physical Properties Test Method Units ASTM C591 ISO-C1® ASTM C591 ISO-C1® ISO-HT Type IV RADCO Type II RADCO RADCO 12.1 Nominal Density ASTM D1622 lb/ft3 2.0 2.1 2.5 2.5 2.5 12.2 Compressive Resistance (Strength) ASTM D1621 psi

Parallel 22 27 35 37 37 Perpendicular 24 31 31

12.3 Apparent Thermal Conductivity ASTM C518 Btu.in/ hr.ft2 °F After 6 months @ 73 ± 4°F 0.20 0.18 0.20 0.18 0.18

12.4 Hot-Surface Performance ASTM C411 Pass Pass Pass Pass Pass 12.5 Water Absorption ASTM C272 % by volume 2.0 <0.1 1.0 <0.1 <0.1

12.6 Water Vapor Permability (Transmission) ASTM E96 Perm-in. 4.0 1.7 3.5 2.2 2.2

12.7 Dimensional Stability, D2126 ASTM D2126 % Linear Change -40°F, 7 days 1% max -0.2 1% max 0.0 0.0

158°F, 97% RH, 7 days 4% max +1.5 4% max +1.2 +1.2 212°F, 7 days 2% max +0.3 2% max +0.4 +0.4

12.8 Closed Cell Content ASTM D2856 % minimum 90 >95 90 >95 >95

12.9 Surface Burning Characteristics (if required) ASTM E84 if required Flame Spread @ 4" 25 @ 4" 25 @ 4" 25

Smoke Density @ 4" 130 @ 4" 160 @ 4" 160 12.10 Leachable Chloride ASTM C871 ppm no limit 115 no limit 98 98 Service Temperature °F 300 300 300 300 375 °F -297 -297 -297 -297 -297

Meets ASTM C 591 Yes Yes Yes

The following properties are NOT Specified for ASTM C591

but are often reported Shear Strength ASTM C273 psi

Parallel & Perpendicular 22 26 26 Shear Modulus ASTM C273 psi 214 253 253 Tensile Strength ASTM D1623 psi

Parallel & Perpendicular 33 43 43 Flexural Strength ASTM C203 psi

Parallel & Perpendicular 46 56 56 Flexural Modulus ASTM C203 psi 726 961 961 Color Grey Tan Red

46

ISO-C1® Products and ATSM C591-3#, 4#, 6#

General Physical Properties Test Method Units ASTM C591 ISO-C1® ASTM C591 ISO-C1® ASTM C591 ISO-C1®

Type III RADCO Type V RADCO Type VI RADCO

12.1 Nominal Density ASTM D1622 lb/ft3 3.0 3.0 4.0 4.0 6.0 6.0

12.2 Compressive Resistance (Strength) ASTM D1621 psi

Parallel 45 45 80 82 125 145

Perpendicular 38 73 not tested

12.3 Apparent Thermal Conductivity ASTM C518 Btu.in/ hr.ft2 °F

After 6 months @ 73 ± 4°F 0.21 0.18 0.21 0.18 0.22 not tested

12.4 Hot-Surface Performance ASTM C411 Pass not tested Pass not tested Pass not tested

12.5 Water Absorption ASTM C272 % by volume 1.0 <0.1 1.0 <0.1 0.8 not tested

12.6 Water Vapor Permability (Transmission) ASTM E96 Perm-in. 3.0 2.0 2.5 0.7 2.0 not tested

12.7 Dimensional Stability, D2126 ASTM D2126 % Linear Change

-40°F, 7 days 1% max -0.1 1% max 0.0 1% max 0.0

158°F, 97% RH, 7 days 4% max +1.3 4% max +2.4 4% max +0.3

212°F, 7 days 2% max +0.3 2% max -0.3 2% max not tested

12.8 Closed Cell Content ASTM D2856 % minimum 90 >95 90 >95 90 not tested

12.9 Surface Burning Characteristics (if required) ASTM E84

Flame Spread @ 4" 25 @ 4" 25 @ 1" 30

Smoke Density @ 4" 250 @ 4" 300 @ 1"450

12.10 Leachable Chloride ASTM C871 ppm no limit 109 no limit not tested no limit not tested

Service Temperature °F 300 300 300 300 300 300

°F -297 -297 -297 -297 -297 -297

Meets ASTM C 591 Yes Yes Yes?

47

DyTherm Phenolic® Products General Physical Properties Test Method Units ASTM C1126 DyTherm™ Phenolic Insul-Phen Supercel

Type III Radco

Nominal Density ASTM D1622 lb/ft3 2.0 minimum 2.5 2.5 2.5

Thermal Conductivity ASTM C518 Btu.in/ hr.ft2 °F

Initial 50 °F Provisional - 0.145 - -

After 6 months @ 73 °F 0.15 max in progress 0.15 -

at 50°F mean temperature EN12667 equiv. to C518 - - - 0.150

at 75°F mean temperature EN12667 equiv. to C518 - - - 0.150

Color Not Specified Grey Green Grey/ Purple

Closed Cell Content ASTM D2856 % Not Specified 95 92 96.6

Operating Temperature °F Not Specified 248 250 257

°F -292 -290 -297

Minimum Compressive Strength ASTM D1621 psi

Parallel 18.0 27.8 29 32.6

Perpendicular 22.9 17.5 27.7

Minimum Tensile Strength ASTM D1623 psi Not Specified

Parallel 29 35 -

Perpendicular 26 26 -

Compressive Modulus ASTM C1621 psi

Parallel Not Specified - - 1078

Perpendicular Not Specified - - 948

Dimensional Stability, D2126 ASTM D2126 % Linear Change

-40°F after 7 days 2.0 max -0.1 - -0.35

158°F, 97% RH after 7 days 2.0 max 2.1 - 0.7

257°F after 7 days 2.0 max -2.0 - -1.56

Surface Burning Characteristics ASTM E84

Flame Spread 25 @ 4" 5 @1-3" 25 @3" 25

Smoke Density 50 @ 4" 0 @1-3" 50 @3" 50

Specific Heat - Btu/lb.°F Not Specified - 0.45 -

Shear Strength ASTM C273 psi Not Specified

Perpendicular - 18 -

Water Absorption ASTM C209 % by volume 3.0 max 0.9 0.5 0.87

Water Vapor Transmission ASTM E96 Perm-in. 5.0 max 4.9 2.1

Thermal & Humid Aging ASTM D2126-87 Not Specified

-110°F for 7 days - 1"dim.0.40 4" dim 0.10 -

-156°Ffor 7 days & 100% RH - 1"dim.1.20 4" dim 1.00 -

267°F for 7 days - 1"dim.2.60 4" dim 1.00 -

Leachable Chloride ASTM C871 ppm Not Specified <12.5 - -

According to Manufacturer Meets ASTM C1126 yes, pending aged K yes yes

48

2

Section 5

Application Information

49

37

Product Usage

• ISO-C1®/2.0

– For insulation applications from -297°F to 350°F - requiring

ASTM E84 Class I flame and smoke ratings

– Examples - LNG, refrigeration, chilled and hot water, low pressure

steam

• DyTherm® Phenolic

– For insulation applications from -292°F to 248°F generally where

Building codes require ASTM E84 25/50 or better

50

ISO-C1® and DyTherm® Phenolic

Qwik Sheet QWIK GUIDE: ISO-C1® Polyiso Insulation

• Dyplast Products’ ISO-C1 Polyisocyanurate Insulation is the ideal pipe insulation for low-

temperature mechanical insulation systems (-297F° to +300°) where superior thermal

performance is expected. Not only does ISO-C1 have relevant physical properties superior to

alternatives such as cellular glass, its properties are best-in-class among competitive polyiso and

polyurethane products. ISO-C1/2.0 is independently tested and audited and is the only polyiso

bunstock foam listed with both UL and FM as having met the demanding Class 1 flame spread

and smoke development requirements per ASTM E84. Applications include mechanical insulation

for:

• Refrigerant Systems • Cryogenic • Chilled Water

QWIK GUIDE: DyTherm® Phenolic Insulation

• Dyplast Products’ DyTherm Phenolic Insulation is the ideal pipe insulation for lower temperature

mechanical systems (-292F° to +248F°) where superior thermal performance and flame/smoke

conformance is expected. DyTherm Phenolic is manufactured under the highest quality control

regimens - - with physical properties meeting or exceeding the requirements of ASTM and

characteristics of competitive products. Applications include mechanical insulation for:

• Chilled water • Refrigerant systems • Cryogenic

51

ISO-C1® and DyTherm® Phenolic

Qwik Sheet QWIK GUIDE: ISO-HT™ Polyiso Insulation

ISO-HT is Dyplast® Products’ 2.5 lb./ft3 polyisocyanurate rigid, closed cell, foam insulation for higher

temperature applications up to 350°F (177°C), with intermittent exposure up to 375°F (190°C). ISO-HT

is suitable for constant temperature or heat cycling environments. ISO-HT is certified by independent

laboratory to meet demanding Class 1 flame spread and smoke development requirements per ASTM

E84. Dyplast Products offers ISO-HT as bunstock or as sheets and blocks, with tolerances up to 1/32

inch on surfaces. Our extensive network of fabricators can provide special shapes for pipe, fittings,

vessels, or other mechanical applications

• Low Temperature steam • Hot Water • Hot Process

QWIK GUIDE: Underground usage ISO-C1® Polyiso Insulation

ISO-C1 2# used in underground pipe as the insulation material with 50 mil membrane installation

52

2

Mechanical Pipe Installation Guides •Based on Industry recommendations •ISO-C1®- mechanical pipe insulation and equipment insulation •ISO-HT™- Low temperature steam and hot water mechanical pipe insulation •DyTherm® Phenolic- mechanical pipe insulation and equipment insulation •Due to the variations in service conditions and use, these guidelines may not be pertinent for every application, and is not intended to replace the need for a design or specifying engineer to create a specification. A design or specifying engineer should create specifications tailored to particular applications or owner’s needs. Such a design or specification engineering service may be more familiar with local conditions, budgets, environment, and desired service life of the system allowing them to generate a precise specification. While supplemental insulation products may be referenced in this guideline, Dyplast recommends consulting the manufacturers of these products for proper fitness-for-duty, installation and handling.

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2

Mechanical Pipe Specifications •Specifications in 3-Part CSI Format

•Our goal at Dyplast Products is to provide superlative technical

support to architects, engineers, and specifiers. Since the Construction

Specification Institute (CSI) has become the dominant authority in

established standards for written product specifications, Dyplast is

pleased to provide specifications in that form. These specifications can

be found on our web site www.dyplast.com

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Thickness Tables

Dyplast will prepare thickness tables using the NIA 3ePlus

v4 software based on specific installation parameters such

as:

•Harsh indoors

•Condensation control indoors

•Chilled water applications

•LNG

•Other

56

2

Thickness Chart Condensation Control Chilled

water applications – ISO-C1® 2.0#

• Ambient Temp: 90°F

• Ambient R.H.: 80%

• Dew point: 83°

• Emittance: 0.90

• Wind: 1 MPH

• Geometry: Horizontal

38 40 42

0.5 0.5 0.5 0.5

1 0.5 0.5 0.5

2 0.5 0.5 0.5

3 1.0 1.0 1.0

4 1.0 1.0 1.0

5 1.0 1.0 1.0

6 1.0 1.0 1.0

7 1.0 1.0 1.0

8 1.0 1.0 1.0

9 1.0 1.0 1.0

10 1.0 1.0 1.0

12 1.0 1.0 1.0

14 1.0 1.0 1.0

16 1.0 1.0 1.0

18 1.0 1.0 1.0

20 1.0 1.0 1.0

24 1.0 1.0 1.0

Relative Humidity 80%

Nom Pipe

Size (in)

Service Temperature (F)

57

Thickness Conductivity of ISO-C1® 2# at Various

Mean Temperatures for 3ePlus Calculations

Mean Temperature °F K-factor

-200 0.090

-150 0.108

-100 0.126

-50 0.144

0 0.162

50 0.180

75 0.186

100 0.210

150 0.228

200 0.264

58

Thickness Conductivity of ISO-C1® 2# at Various

Mean Temperatures

59

60

Technical Bulletin

Thickness Conductivity of DyTherm Phenolic® 2.5

# at Various Mean Temperatures for 3ePlus

Calculations

Mean Temperature °F K-factor

32 0.140

50 0.150

75 0.165

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2

Mechanical Insulation Design Guide

62

2

Saddle Support Calculations • Dyplast will prepare saddle support tables using an internally

developed calculations for the proper density selection for specific

installation parameters.

63

2

Saddle Support Calculations

64

Dyplast Saddle Support Calculations Sept 25 2014 Instructions:

1. Enter design variables for pipe system: outer diameter, pipe wall thickness, specific gravity if known, length between supports and shield, etc.

shown in green cells: B15,16,18,20,21,22,23,24 according to the design of the system- Use Pipe Chart Dimensions & Weights-example 40s & Std

2. Enter selected insulation density for Insulation foam on the pipe and the pipe support foam Cell B 25 and 26

3. Enter in cell G30 the minimum compression strength from relevant property box according to type and density of foam to be used for saddle support.

Variables Pipe Weight Excludes Insulation & Contents Densities and Minimum Compressive Strengths of the Foams

Pipe Outside Diameter, excluding Insulation (inches) 12.00 ISO-C1® Polyisocyanurate Properties

Pipe Wall thickness (inches) 0.375 Min CS of 6.0 pcf foam = 100 psi

Pipe Inside diameter (inches) 11.25 Min CS of 4.0 pcf foam = 50 psi

Insulation thickness already on the pipe (inches) 2.0 Min CS of 3.0 pcf foam = 35 psi

Exterior Diameter, including Insulation (inches) 16.00 Min CS of 2.5 pcf foam = 24 psi

Weight of pipe/linear ft, excluding contents & insulation (lbs) 43.77 Min CS of 2.0 pcf foam = 15 psi

Specific Gravity of liquid contents (if not known assume 1.00) 1.00

Length of Pipe between Supports (feet) 10.0 DyTherm™ Phenolic Properties

Proportion of Circumference covered by Saddle (degrees) 120 Min CS of 7.5 pcf foam = 110 psi

Length of Saddle Shield (inches) 12.0 Min CS of 5.0 pcf foam = 70 psi

Insulation Foam Density already on the pipe, pcf 2.0 Min CS of 3.75 pcf foam = 43 psi

Pipe Support Foam density intended to be use, pcf 2.5 Min CS of 2.5 pcf foam = 17.5 psi

Resultant Total Weight of Contents/ft length (lbs) 43.1

Resultant Total Weight of Insulation/ft length (lbs) 1.324 Design Safety Factor 5.1

Resultant Total Weight of Pipe & Contents per Saddle Support (lbs) 969.8

Minimum Compression Strength of Saddle Foam (psi) 24

Resultant Loaded Saddle Stress (psi) 4.8

Resulant Maximum Design Stress (psi) 4.7

Note: If Resultant Loaded Saddle Stress is < (less than) Maximum Design Stress, Saddle Foam Density will be acceptable. If Resultant Loaded Saddle Stress is not < (less than) Maximum Design Stress, select a higher foam density for the saddle support.

2

Section 6

Market Information

65

2

Marketing Dynamics • Market Segments:

• Mechanical Pipe- Largest segment growing at GDP industrial

segment, food processing/ refrigeration growing slightly higher

rates, and large potential for LNG segment

• Mechanical pipe supports

• Targeted effort to change product specifications to or equivalent

to ISO-C1®

• Introduction of DyTherm® Phenolic as an ASTM E84 25/50

alternative to polyiso that cannot achieve the 25/50 rating

• Architectural panels- trends commercial construction with increasing

polyiso usage as thicker panels are used for additional energy

savings

• Fabricated sheets for tank applications in our temperature ranges

• Core Composite sheets- growing but from a small base

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2

Notable Projects that Specify and Use ISO-

C1® products

• Refrigeration: – Trident Seafood

(WA)

– Crunch PAK (WA)

– Pepsi (WA)

– Hansen Fruit (WA)

– Ocean Beauty ( AK)

– Diary Gold

– Custom Foods (TN)

– Smuckers (OH)

– Simplot (ID)

– Publix (FL)

– Nationally • Target

• WAL-MART

• LNG: – Elba Island, GA.

Phases 2 & 3

– Cove Point, MD.

Phase 2 and tie- ins

– Mejillones SA, Chile

– Dominican Republic

• Other projects – Over 30 years

supplying the

chemical,

petrochemical , and

other commercial

and industrial

projects too

numerous to list

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2

Technical Bulletins • 0414- What You Should Know About Thermal Conductivity and Aging of

Low-Temperature Mechanical Insulation

• 0314- Update: Phenolic versus Cellular Glass in Cold Piping Applications

• 0314- Phenolic vs. Cellular Glass Insulation in Cold Piping Applications

• 0214- Update: Performance/Cost Comparison of Polyiso vs. XPS Pipe Insulation System

• 0214- Performance/Cost Comparison of Polyiso vs. XPS Pipe Insulation Systems

• 0114- Update: Polyiso vs. Cellular Glass in Low Temperature Mechanical Insulation

• 0114- Polyisocyanurate vs. Cellular glass in low temperature Mechanical Insulation

• 1113- Update: Mechanical Insulation In Typical Refrigeration Applications

• 1113- Mechanical Insulation In Typical Refrigeration Applications

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2

Technical Bulletins • 0611- Insulation and Corrosion of Steel in Low-Temperature Pipe

• 0511- Questions You Should Ask When Selecting Mechanical Insulation

• 0111- Polyiso vs. XPS Pipe Insulation Systems

• 0710- EPS vs. XPS Insulation

• 0510- Polyisocyanurate vs. Polyurethane Insulation

• 0410- ISO-C1 Polyiso vs. HiTherm's HT300™

• 0210- ISO-C1 Polyiso vs. Fiberglass Insulation

• 0110- Polyiso Life Cycle Analysis Graphic

• 1109- Energy Savings and Global Warming Potential (GWP)

• 0909- ISO-C1 Polyiso Flame Spread and Smoke Development

• 0409- ISO-C1 Polyiso Thermal Resistance

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2

Dyplast Investing for Future Growth – Production

and Personnel Improvements

• Mechanical Pipe

• Installed a new PLC on the ISO machine resulting in increased

manufacturing control and improved cell structure

• Minimize waste with less crowning

• Increased volume through

• Architectural and Core Composite sheets

• A new Baumer trim equipment was installed 2012

• A second new Baumer sheet fabrication machine has been

purchased and will be installed in the second half of 2014

• These additional investments will position Dyplast to

meet the growing customer and marketplace needs

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2

Section 7

WinrocSPI and

Dyplast

71

2

WinrocSPI and Dyplast

• ISO-C1® and DyTherm® Phenolic bunstock insulation is

Dyplast’s only business so we strive for excellence

• Dyplast is a dominate force in the marketplace. It has

been earned over the last 5 years.

• Dyplast’s Business Model is based on our high volume

EPS business where we can manufacture and deliver high

volumes in a short amount of time. Dyplast routinely

supply large orders on Time, In Full without any quality

issues.

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2

WinrocSPI and Dyplast • ISO-C1® and DyTherm® Phenolic bunstock insulation is Dyplast’s only

business so we strive for excellence

• Dyplast is a dominate force in the marketplace. It has been earned over the

last 5 years.

• Dyplast’s Business Model is based on our high volume EPS business where

we can manufacture and deliver high volumes in a short amount of time.

Dyplast routinely supply large orders on Time, In Full without any quality

issues.

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2

WinrocSPI and Dyplast • Company Sales Volume:

$ BF

2011 0 0

2012 434,341 634,699

2013 1,202,464 1,606,097

2014 (Oct) 1,239,485 1,567,755

(I-$525221 P-$714,264) • Offer Competitive Prices

• Offer Special projects pricing (high volume or high profile)

• Offer 2% 30 days, net 45 days terms

• Mixed loads of ISO-C1® and DyTherm® Phenolic available and allowed

74

2

WinrocSPI and Dyplast • Production bun stock capability to meet all customer’s needs and

requirements

• Maintain Substantial volume inventory/ stock for immediate delivery for all products to meet customer needs

– ISO-C1® Typical:

• 2#, 2.5#, 3#, 4#, 6#, ISO™-HT

– Manufacture for special project volume

– DyTherm® Phenolic inventoried in Miami to meet customer needs. We will inventory given a forecast.

• Production/ Sales meeting every Monday afternoon with senior management planning week’s production to assure that we have well balanced inventories of raw materials and finished good

– Also discuss any QA/QC issues

75

2

WinrocSPI and Dyplast • Dyplast supports the Industry via Associations just joined TIAC

• Dyplast’s Experienced Personnel Knows Industry

– Specification Support

• Exchanging non confidential market information

– Dyplast’s Market Research:

• Distributed LNG, LNG Export facilities in US and Canada,

Refrigeration market segment, other segments

• ISO-C1 already used on US Export LNG Facilities

– Forward leads for fabricated pipe for both domestic and international

inquiries

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2

Dyplast Products, LLC

• Please view Dyplast as your technical and supply

resource

• I invite you to:

– Visit our web-site

– Discuss your needs and requirements so we can help

you with your insulation opportunities

– Visit our facility in Miami

• Thank you for your valuable time today

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2

Questions?

78

2

Thank You

79

2

Section 8

Appendix

80

The Team The Dyplast team includes over 42 dedicated individuals in production,

customer service, management and sales Dyplast's Management team:

• Ted Berglund – President – over 43 years of experience in managing

companies

• Vincent Fuster – V.P. Operations and CFO – experienced financial and

operations executive – formally with Kodak, Acer and U.S. Small Business

Administration

• Joseph Hughes – V.P. Sales – former senior sales and marketing executive

with Huntsman Polyurethanes (formerly ICI)- NIA Certified Energy

Appraiser

• Michael Cartmell – V.P. Technology – former senior technical manager

Huntsman Polyurethanes (formerly ICI).

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The Team Dyplast's Sales Team includes:

• Claude Hartdegen – Senior Account Manager – over 42 years

experience in the insulation industry- NIA Certified Energy Appraiser

• Robert Sanchinel – Account Manager over 20 years experience with

Dyplast- NIA Certified Energy Appraiser

• Glenda Del Toro-Account Relations Specialist

• Letty Sanchez- Account Relations Specialists

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Customer Service Dyplast is committed to having total customer satisfaction with our knowledgeable personnel to make, test, take your order and provide technical support for all products we sell

• All production runs are tested for physical properties

• Orders are processed on time by a staff that understands your needs

• Fabrication is checked before shipping

• Our personnel are trained to be able to provide technical support for you and your customers

83

Customer Complaint In the event that there is a customer complaint Dyplast has a

formalized QA/QC Customer complaint procedure named Quality

Improvement Report (QIR) to investigate the root cause of the issue

and immediately put measures into place to eliminate the root cause.

– Once an issue is brought to Dyplast’s attention a form is filled out and

recorded by the QC Supervisor.

– The form is immediately distributed to Senior Managers who discuss the

issue and then assign an investigator. The investigator’s results are

reviewed every Monday afternoon by senior management during the

Monday production meeting.

– If needed Dyplast’s procedures are revised and immediately implemented

to prevent further occurrences.

– Dyplast can track back to the raw materials used in producing the foam.

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Our Vision

• Integrity

— We listen hard and talk straight

— Trust is built on honest and timely communications and openness

— We strive for the highest standards of ethical behavior and integrity

• Health, Safety, and the Environment

— Accidents are preventable - - a zero-accident workplace is our goal.

— Training and continuous improvement within the workplace

environment are part of our employee's focus.

— Environmental impact is part of our decision process

85

Our Vision

• People

— We respect and encourage diversity

— we expand our people's skills through challenging tasks,

coaching and training

—We reward performance - - demonstration of our values,

achievement, and behavior

• Business Results

— Making a profit creates the resources to build our business and

expand our options for continuing success

— We reinvest in our company

86

ISO-C1® Products and ASTM C591 ISO-C1® Foam Comparison vs. ASTM C591-11

6/18/2012

General Physical Properties Test Method Units ASTM C591 ISO-C1® ASTM C591

Service Temperature °F 300 300 300

°F -297 -297 -297

Type IV Radco Type II

12.1 Nominal Density ASTM D1622 lb/ft3

2.0 2.1 2.5

12.2 Compressive Resistance (Strength) ASTM D1621 psi

Parallel 22.0 26 35

Perpendicular 29

12.3 Apparent Thermal Conductivity-table A1.1 ASTM C518 Btu.in/ hr.ft2 °F

After 6 months @ 75 °F 0.18 0.18 0.18

12.4 Hot-Surface Performance ASTM C411 Pass Pass Pass

12.5 Water Absorption ASTM C272 % by volume 0.5 0.04

12.6 Water Vapor Permability (Transmission) ASTM E96 Perm-in. 4.0 1.65

Water Vapor Permeance- Dyplast Data Sheet ASTM E96 Perm-in.

12.7 Dimensional Stability, D2126 ASTM D2126 % Linear Change

-40°F, 7 days 1.0 1.0

Length <+0.1

Volume <+0.1

158°F, 97% RH, 7 days 4.0 4.0

Length <+1.0

Volume <+2.0

212°F, 7 days 2.0 2.0

Length <+0.6

Volume <+1.0

12.8 Closed Cell Content ASTM D2856 % 90 >95 90

12.9 Surface Burning Characteristics (if required) ASTM E84 FM

Flame Spread @ 4" 25

Smoke Density @ 4" 130

12.10 Leachable Chloride ASTM C871 ppm not specified 35-40

Meets ASTM C 591 Yes

The following Properties are NOT Specified C591 but are generally reported

Shear Strength ASTM C273 psi

Parallel & Perpendicular 27

Shear Modulus ASTM C273 psi 346

Minimum Tensile Strength ASTM D1623 psi

Parallel & Perpendicular 33

Flexural Strength ASTM C203 psi

Parallel & Perpendicular 54

Flexural Modulus ASTM C203 psi 864

Color Grey

ISO-C1® ISO-HT ASTM C591 ISO-C1® ASTM C591 ISO-C1® ASTM C591 ISO-C1®

300 375 300 300 300 300 300

-297 -297 -297 -297 -297 -297 -297

Radco Radco Type III Radco Type V Radco Type VI Radco

2.5 2.5 3.0 3.0 4.0 4.0 6.0 6.0

37 37 45 73 80 82 125 139

31 31 38 73 -

0.18 0.18 0.19 0.18 0.19 0.175 0.20 TBD

Pass Pass Pass TBD Pass TBD Pass TBD

0.04 0.04 1.0 <0.1 <0.1 0.8 <0.7

2.23 2.23 3.0 1.98 0.7 2.0

1.25

1.0 -10°F, 7 days 1.0 -10°F, 7 days 1.0

<+0.1 <+0.1 <+0.2 <+0.1 <+0.1

<+0.1 <+0.1 <+0.5 <+0.2 <+0.3

4.0 4.0 4.0

<+1.0 <+1.0 <+1.0 <+1.5 <+1.0

- - - <+1.5

2.0 300°F, 7 days 2.0 300°F, 7 days 2.0

<+0.2 <+0.2 <+0.2 <+1.0 <0.1

<+1.2 <+1.2 - <+1.0 <+1.0

>98 >98 90 >98 >98 90 TBD

@ 4" 25 @ 4" 25 @ 4" 25 @ 4" 25 @ 4" 35

@ 4" 160 @ 4" 160 @ 4" 250 @ 4" 300 @ 4" >500

- - - - -

Yes Yes Yes Yes Yes

26 26 30 34.3 84

253 253 289 315 788

43 43 47 61 136

56 56 70 123 204

961 961 1290 2331 4764

Grey Red Pigment Grey Grey Grey

87