Dynamics AX 2009 MRP training
-
Upload
outsourceax -
Category
Business
-
view
12.168 -
download
14
description
Transcript of Dynamics AX 2009 MRP training
OADDynamics AX 2009 Training:Master Plan
Agenda
Master Plan Overview
Parameters Setting
Master Scheduling
Forecast Scheduling
Items Coverage
Planned Order
Master Plan Overview
Dynamics AX Master Plan Position
Materials Requirements Planning(MRP)
CapacityRequirements Planning(CRP)
Microsoft Dynamics AXMaster Plan
• Materials Planning• Finite Materials• Items Dimensions• Lead Time• BOM structure• ……
• Work Center• Work Capacity• Finite Capacity• Job Scheduling• …….
Multi-sites Master Plan
Generous Flow in Master Plan
Item MasterSetting
Item Coverage
RunMasterPlan
SetupMaster
Plan
ParametersSetting
PlannedPurchase
Order
PlannedProduction
Order
PlannedTransfer
Order
PurchaseOrder
ProductionOrder
TransferPlan
Optional
ParametersSetting
Master Plan Setup ParametersGeneral Tag
1
2
3
1. 1 Static Master Plan
Calculate requirements based on current data.
The plan remain unchanged until next static master plan running.
It is an operation plan most likely run by purchaser or production planner.
1.2 Dynamics Master Plan
Calculate requirements based on net requirements.
It is an sales plan most likely run under the changing of sales order.
1.3 Dual Plan
Single plan (both static and dynamics are the same plan) and Dual plan (use different plan for static and dynamics).
Dual plan is used while sales simulation without affecting current results.
Single plan is used when the sales simulations is usually firmed to planned order.
2.1 General Coverage Group
It is default item coverage group in running master plan when item has not defined Item coverage group.
Priority:
Item Coverage >> General Coverage Group
2.2 Future Time
If receipt time > future time, one day will be added in future day (planned day).
E.g.
3. Today date
Running master plan based on this calendar.
User can select different calendar and run master plan.
4
Master Plan Setup ParametersPlanned Order Tag
4.1 Find Trade Agreement
Search vendor either in lowest price or shortest lead time when running master scheduling.
4.2 Receipt Time
Automatically assigned to planned production order.
If receipt time > future time, future message will be generated.
User can choose amend delivery date (receipt date of planned order) as future date.
Master Plan Setup ParametersStandard Update tag
5
5.1 Group by Vendor/ buyer / Period
Group planned purchase order by vendor / buyer / period.
MasterPlan
Master Plan Setup Plans Master PlanStandard Update tag
6
7
8
6 Include criteria
User can include following criteria in master plan:
- On hand
- Inventory Transaction
- Sales Quotation (include %)
- RFQ
- Forecast Plan
7.1 Scheduling Method
Operation Scheduling
- Production will be scheduled in work center group and date
Job Scheduling
- Production will be scheduled in work center and time
7.2 Time fence (I)
Background capacity time fence
- Search for capacity which available
- usually 0 (search to today) Finite capacity
- Time fence for finite production scheduling Bottleneck capacity
- Time fence for bottleneck resources
Normally, finite capacity for short-term scheduling and bottleneck capacity for middle term scheduling
8. Forecast Plan
Forecast Plan: link to forecast plan Reduction Key: used to reduce forecast
amount in future Alternative: set reduction principle in
master plan
Master Plan Setup Plans Master PlanTime Fence tag
9
9. Time fence (II)
Coverage: time fence for master plan cover
Freeze: will not create planned orders in this period
Firming: will automatically generate purchase / production order
Explosion: will explore BOM item in this period
Con’t
Forecast Plan: Consider forecast in this time period.
Capacity: Consider working capacity for this period
Action Message: Time fence to consider action date
Future Message: Time fence to consider possible future date.
Master Plan Setup Plans Master PlanFuture Message tag / Action Message tag
10
11
10. Future Message
Update planned production / purchase / transfer order
- Update delivery date to possible future date
- e.g.
11. Action Message
Update delivery date to date which nearest requirement datee.g.
Master Plan Setup Plans Master PlanSafety Margin tag
12
12. Safety Margin
Receipt Margin
- Additional time for purchase receipt Issue Margin
- Deduce issue requirements (Sales Order) from master scheduling
Reorder Margin- Additional lead time for purchase in master
scheduling
Forecast Scheduling
Forecast plan overview
Forecast Plan
Forecast Scheduling
Forecast Model 1
ForecastModel 2
Forecast Model n
………
ITEMs
Inventory Management Setup Forecast Forecast ModelForecast Model
13
13. Forecast Model
Arrange sub-model for the forecast model Run forecast plan using upper forecast
model
Master Plan Setup Forecast PlansForecast Plan
14
14. Define the forecast plan
User can select whether forecast plan include sales/purchase forecast
Select forecast model the forecast plan apply to.
Inventory Management Periodic Forecast Item EntryItem
15
15. Define forecast
Model: Define which forecast model to be run
Customer Account / Group: Create customer-based forecast
Item Allocation Key: allocate item ratio to item group
Sales Quantity: forecast Qty for 1 unit per forecast
Allocation: Set length of forecast period
Item Coverage
Inventory Management Periodic Forecast Item EntryItem
1415
16
14. Coverage
Coverage plan: Days coverage in this group
Coverage code:
- Period
- Requirements
- Min.Max
Con’t
Period: consolidate requirements by period
Requirements: Driven by sales order / forecast
Min/ Max: Safety stock
15. Positive & Negative Days
Positive days: Days of period not issue PO under positive requirements
Negative days: Days of period not issue PO under negative requirements
16. Others
BOM version requirements: Requirements by BOM version.
Route Version requirements: Different route will be taken consideration in coverage planning
Planned Order
Master Plan Periodic Forecast Plan / Master Plan
17
17. Planned Order
Select master plan / forecast plan to run Planned order will be generated Release planned purchase order /
production order / transfer order in
“ Master Plan Place Planned”
Lab
Please follow the instruction sheet.
Q & A
THANK YOU