Dynamic Force Analysis of Machinery

35
1 Dynamics of Machinery II ME 3015 B.Tech (First Year) Second Semester Daw Thida Oo Lecturer Mechanical Engineering Department Yangon Technological University Lectured by

description

Dynamic Force Analysis of Machinery

Transcript of Dynamic Force Analysis of Machinery

Page 1: Dynamic Force Analysis of Machinery

1

Dynamics of Machinery IIME 3015

B.Tech (First Year)Second Semester

Daw Thida Oo Lecturer

Mechanical Engineering Department Yangon Technological University

Lectured by

Page 2: Dynamic Force Analysis of Machinery

2

CHAPTERS

• Balancing

• Forces

• Cam Profile• [References:1.Dynamics of Machinery written by

U Kyaw Sein. 2.Theory of Machine (vol. 1) written by N.C Pandya & C.S Shah. 3.Theory of Machines and Mechanism written by Joseph Edward Shigley & John Joseph Uicker, JR]

Page 3: Dynamic Force Analysis of Machinery

3

BALANCING

• The technique of correcting or eliminating unwanted inertia forces and moments in rotating or reciprocating masses.

• The two equations to determine the amount and location of the correction

F

CCW

M

Reference plane

Σ F = 0 and Σ M = 0

• Upwards force is positive &

•Counter clockwise couple is positive.

Assumptions

Page 4: Dynamic Force Analysis of Machinery

4

Resultant Effects of Engine

• 1. Σ F = 0 & Σ M = 0– Complete balanced

• 2. Σ F = 0 & Σ M ≠ 0– Unbalanced being due to a couple.

• 3. Σ F ≠ 0 & Σ M = 0– Unbalanced being due to a single resultant force in the

reference plane.

Ref; Plane

F

F

Page 5: Dynamic Force Analysis of Machinery

5

Continued

• 4. Σ F ≠ 0 & Σ M ≠ 0– Unbalanced being due to a single resultant force which

locates at a distance z from the reference plane and

FRef; Plane

FRef; Plane

z

F

Mz

Page 6: Dynamic Force Analysis of Machinery

6

Balancing of Multi-cylinder In-line Engines (Analytical Method)

Page 7: Dynamic Force Analysis of Machinery

7

Continued

• In-line Engine Mechanism

1

n

2

θΦ2

Φn

ω

F1

F2

F3

x x

Reference

Plane

Page 8: Dynamic Force Analysis of Machinery

8

Continued

nn

nn

1

02cos

nn

1n

nn

1n

nn

1n

nn

1nnnnn

2 2sin2sinl

r2cos2cos

l

rsinsincoscosr

g

WF

•The resultant inertia force,

(Primary Force) (Secondary Force)

•For Primary force Balance,

nn

nn

1

0cos 0sin1

n

nn

n

and

02sin1

n

nn

n

•For Secondary force Balance,

and

Page 9: Dynamic Force Analysis of Machinery

9

Continued• The resultant moment,

nn

n

nn

n

nn

n

nn

nnnnn x

l

rx

l

rxxr

g

WM

1 1 1 1

2 2sin2sin2cos2cossinsincoscos

(Primary Moment) (Secondary Moment)

•For Primary Moment Balance,

•For Secondary Moment Balance,

nn

nnx

1

0sin

nn

nnx

1

02cos

nn

nnx

1

02sin

nn

nnx

1

0cos and

and

Page 10: Dynamic Force Analysis of Machinery

10

Example (1)

• 2 stroke, 2 cylinder, In-line Engine

– Firing interval = 1802

360

θ

Φ2

1

2 x

ωrad/s

Page 11: Dynamic Force Analysis of Machinery

11

ContinuedΦ cosΦ sinΦ 2Φ cos2Φ sin2Φ x xcosΦ xsinΦ xcos2Φ xsin2Φ

Φ1=

1 0 0˚ 1 0 0 0 0 0 0

Φ2 =

180˚

-1 0 360˚ 1 0 x -x 0 x 0

0 0

Primary

Forces

Balanced

2 0

Secondary

Forces

Unbalanced

-x 0

Primary

Moments

Unbalanced

x 0

Secondary

Moments

Unbalanced

Page 12: Dynamic Force Analysis of Machinery

12

Continued• Secondary Unbalanced Force, 2cos2

22

l

r

g

W (Upwards)

• Primary Unbalanced Moment, cos2rxg

W (CW)

• Secondary Unbalanced Moment, 2cos2

2 xl

r

g

W (CCW)

Page 13: Dynamic Force Analysis of Machinery

13

Arrangement to balance the secondary force (Upwards)

2cos22cos)2(22

22

l

r

g

Wr

g

Wb

b For balance,

ω

2cos)2( 2b

b rg

W

2sin)2( 2b

b rg

W

2cos)2( 2b

b rg

W

2sin)2( 2b

b rg

W

Page 14: Dynamic Force Analysis of Machinery

14

Arrangement to balance the primary moment (C.W)

coscos 22 rxg

Wxr

g

Wbb

b For balance,

cos2b

b rg

W sin2

bb rg

W cos2b

b rg

W

xb

ω

θ ωω

θ

Page 15: Dynamic Force Analysis of Machinery

15

Arrangement to balance the secondary moment (C.C.W)

2cos2cos)2(2

22 xl

r

g

Wxr

g

Wbb

b For balance,

2cos)2( 2b

b rg

W 2sin)2( 2

bb rg

W 2sin)2( 2b

b rg

W

2cos)2( 2b

b rg

W

2ω2θ

ω

xb

Page 16: Dynamic Force Analysis of Machinery

16

Balancing of multi-cylinder V-Engine

Page 17: Dynamic Force Analysis of Machinery

17

Continued

• V-Engine Mechanism

Odd no cylinders (1,3,5,..)

2

3

I

II

III

2 FAFB

Even no cylinders (2,4,6,..)

Page 18: Dynamic Force Analysis of Machinery

18

Continued

• The resultant vertical inertia force,

sincossincoscos[cosrg

W2F 222V

]2sin2coscos2sinl

r2cos2coscos2cos

l

r

•The resultant horizontal inertia force,

sinsincoscossin[sinrg

W2F 222H

]2sin2sinsin2cosl

r2cos2sinsin2sin

l

r

Page 19: Dynamic Force Analysis of Machinery

19

Assumptions

+FV

+FH

+MH

C.W

+MV

C.C.W

Reference Plane

x

y

z

Page 20: Dynamic Force Analysis of Machinery

20

Example-4• 8-cylinder, 4-stroke,V-engine

– Firing Order 1-5-4-2-6-8-7-3– Firing Interval = 90˚– V angle = 90˚

I(1,2)

III(5,6)

IV(7,8)

II(3,4)

IIIV

III

90

8

720

Page 21: Dynamic Force Analysis of Machinery

21

ContinuedΦ cosΦ sinΦ 2Φ cos2Φ sin2Φ x xcosΦ xsinΦ xcos2Φ xsin2Φ

ΦI=

1 0 0 1 0 0 0 0 0 0

ΦII=

90˚

0 1 180 -1 0 x 0 X -x 0

ΦIII=

270˚

0 -1 540 -1 0 2x 0 -2x -2x 0

ΦIV=

180˚

-1 0 360 1 0 3x -3x 0 3x 0

0 0

Primary

Forces

Balanced

0 0

Secondary

Forces

Balanced

-3x -x

Primary

Moments

Unbalanced

0 0

Secondary

Moments

Balanced

Page 22: Dynamic Force Analysis of Machinery

22

Continued

)57.71sin(rxg

W10 2

•Primary Unbalanced Horizontal Moment =

• Primary Unbalanced Vertical Moment =

(CW)

)43.18sin(10 2 rxg

W

)57.71cos(10 2 rxg

W

(CCW)

Note- sinα=cos(α - 90˚)

Page 23: Dynamic Force Analysis of Machinery

23

Continued

• Arrangement for Balancing 57.71sin2

bb rg

W

bb2b xr

g

W

57.71cos2b

b rg

W

For Balance,

71.57

71.57

I(1,2)II(3,4)

III(5,6)IV(7,8)

xb

rxg

W 210

Page 24: Dynamic Force Analysis of Machinery

24

FORCES

• To study forces acting on machine members Statically and Dynamically.

• To determine the magnitudes, directions and locations of forces.

• Assumptions.– A member of a machine composed of all external

forces and inertia forces is equilibrium.– The forces acting on machines having plane motion

are for the most part situated in parallel plane.– The friction is disregarded.– The system will be applied Newton’s Law.

Page 25: Dynamic Force Analysis of Machinery

25

Static Force Analysis

• Static forces exits if the system is in equilibrium among them, when not running.– For equilibrium, Σ F = 0 and Σ M = 0.– Two forces in equilibrium, (Two force

member)F1

F2

•F1 = - F2 Σ F = 0

•Shared same line of action Σ M = 0

Page 26: Dynamic Force Analysis of Machinery

26

Continued

– Three forces in equilibrium

F2

F1

F3

F1

F2F3

•F1 + F2 + F3 = 0, Σ F = 0

•Have a common point of application, Σ M = 0

Page 27: Dynamic Force Analysis of Machinery

27

Continued

• To find a line of action of unknown force in three force member having a known force, known line of action of another force but not magnitude and known point acting the last force.

F2

F1

F3

Line of action of F3

OF

F3

F2

F1

Page 28: Dynamic Force Analysis of Machinery

28

Dynamics Force Analysis

• m = total mass of body concentrated at the centroid, C.G, of body.

• AG = absolute acceleration of the centre of mass of the body.

• IG = mass moment of inertia.

• α = angular acceleration of the body.

Page 29: Dynamic Force Analysis of Machinery

29

Inertia Forces and D’Alembert’s Principle

• ΣF = F1+F2+F3 , the resultant force will not be through the mass centre, and results the unbalanced force system.

• The effect of this unbalanced system is to produce an acceleration, AG, of the centre of mass of the body. ΣF = mAG (1)

• Taking moment about centre of mass of the body results the unbalanced moment system. It causes angular acceleration, α, of the body. ΣM = IG α (2)

Page 30: Dynamic Force Analysis of Machinery

30

Continued• (a) An unbalanced set of forces on a rigid

body.

• (b) The acceleration which result from the unbalanced forces.

O

y

x

G

∑MG=Iα

∑F=mAG

(b)

F2

∑F

O

F3

F1

y

x

h

Gm

(a)

Page 31: Dynamic Force Analysis of Machinery

31

Conitued

• From (1) and (2),• ΣF +(- mAG) = 0 and ΣM +(- IG α) = 0

• (- mAG) is called inertia force which has the same line of action as the absolute acceleration AG but is opposite in sense.

• (- IG α) is called inertia torque which is opposite in sense to the angular acceleration α.

• The equations above are known as D’Alembert’s principle.

Page 32: Dynamic Force Analysis of Machinery

32

Continued

• To describe graphically,

G

G

Am

Ih

3

3The distance between the forces and couple,

AG

F23

F43+F23

α

3

G

F43

(a)

G

3

h

-mAG

-mAG

-Iα3

+mAG

(b)

3

G

F23

-mAG

h

F43

(c)

Page 33: Dynamic Force Analysis of Machinery

33

Example - 1

CWsradAB

A BAt

,/856 23

B

A

GFA

2

3

4O x

y A nBA =533ft/s 2A

tBA=713ft/s

2

AB=888ft/s2 AG=444ft/s2Oa

b G

inAm

Ih

G

G 35.13

3

-m3AG=30.33lb

Page 34: Dynamic Force Analysis of Machinery

34

Continued

A

FA

F12

F32

F23

F14

-m3AG

Free body diagrams

h

-mAG

F14

F23

OForce polygon of 3 & 4

F12

F32

FA

Force polygon of 2

Ans, FA=27 lb

Line of action of F23

-m3AG

F14

Page 35: Dynamic Force Analysis of Machinery

35