DVT Appl ications Reference anual - ThunderStruck Motors Customer Manual.pdf · [email protected]...

69
177/52505 D Appl Ref M DVT lications ference Manual

Transcript of DVT Appl ications Reference anual - ThunderStruck Motors Customer Manual.pdf · [email protected]...

177/52505

D

ApplRefM

DVT

licationsference

Manual

Sevcon Ltd Kingsway South Gateshead, NE11 0QA England Tel +44 (0)191 497 9000 Fax +44 (0)191 482 4223 [email protected] Sevcon, Inc. 155 Northboro Road Southborough, MA 01772 USA Tel (508) 281 5500 Fax (508) 281 5341 [email protected] Sevcon SAS Parc d’Activité du Vert Galant Rue Saint Simon St Ouen l’Aumône 95041 CERGY-PONTOIS Cedex France Tel +33 (0)1 34 30 35 00 Fax +33 (0)1 34 21 77 02 [email protected] Sevcon Japan Kansai Office 51-26, Ohyabu, Hikone Shiga, Japan 522-0053 Tel +82-70-7534-8027 Fax +82-2-6455-8027 [email protected] Sevcon Asia Ltd Room No.202 Dong-Ah Heights Bldg 449-1 Sang-Dong Wonmi-Gu Bucheon City Gyeounggi-Do 420-816 Korea Tel +82 (0)32 215 5070 Fax +82 (0)32 215 8027 [email protected]

Introduction

Doc. # 177/52701 Rev. 2

3

Sevcon Germany Hintere Str.32 73266 Bissingen an der Teck Germany T: +49 (0)170 9980294 E: [email protected] www.sevcon.com

Conte

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Intro

Doc. # 177/xxxxDraft 1

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defined.

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52

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56

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defined.

oduction

n

About the DVT

Doc. # 177/52701 Rev. 2

3

About the DVT

Intr

Designwith thon how

roducti

n Verificatiohe Sevcon mw to effectiv

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on Test systemotor controlvely use the D

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is the main he course of e user interfa

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ace known a

D

rogram used l, you will beas the helper

Doc. # 177/xxxxDraft 1

to interface e instructed .

About the DVT

Doc. # 177/52701 Rev. 2

5

Chapter 1: DVT Main Page

Star

rting o

Upon first accept the is used to e 

 

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Doc. # 1Rev. 2

77/52701

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Doc. # 177/xxxxDraft 1

 

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77/52701

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77/52701

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Doc. # 177/xxxxDraft 1

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77/52701

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Doc. # 177/xxxxDraft 1

d to access :

D numbers. per

About the DVT

Doc. # 177/52701 Rev. 2

17

Chapter 2: Main Helper Functions

Gett Basic

selectiof the

Selecton the

This inbuttonGen4

simply

ting Co

hardware an

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Doc. # 177/xxxxDraft 1

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Doc. # 1Rev. 2

OpeTwo o

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77/52701

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the DVT

19

” and “

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Doc. # 177/xxxxDraft 1

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77/52701

enter the de

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the window

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the DVT

21

to finalize

otor through s “

 

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this menu, thsystem. To c

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current limi

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button i

urrent settingum voltage trocess is as f

case, 280A)

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Doc. # 177/xxxxDraft 1

tor attached et without

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Driv DVT c

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77/52701

veabilit

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ability profileceleration.

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ty Prof

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ate Drive Pro

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ntroller. Thro

d, torque, acc

window. The Profile” and

the DVT

23

ough the “

celeration

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V/F DVT c

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ting this butt

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ton will open

he voltage/fre

n found here

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:

window in fr

the motor co

ront of the h

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ontrol throug

helper:

Doc. # 177/xxxxDraft 1

gh the “

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Ana DVT aanalog

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the DVT

25

on all of the ssed

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the window

ntroller. This

controller is bill be as raten to the actua

Doc. # 177/xxxxDraft 1

to finalize

can be

between d. Above or al measured

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These

Each cbox by

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limits are cu

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ase the value

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relationship o

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ws shown he

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through the is cut back i

of a motor th

the DVT

27

ere:

esponding

keyboard. in the same

hrough the

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ue settings casection of th

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Doc. # 177/xxxxDraft 1

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limit (in this

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ct the motor pabilities, theamage to the orque and ap.

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it is connecte battery wilmotor and o

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m right of the

the DVT

29

ted to. If ll apply other rques for

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odes

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tor torque, oy using the “

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or speed cont“

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Doc. # 177/xxxxDraft 1

trol mode.

on:

Doc. # 1Rev. 2

When

The Drecomconfig

Con DVT aintegra

77/52701

switching th

DVT will thenmmended to oguration is ne

ntrollin

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n confirm wonly apply theeded config

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whether or nohese settingsguration.

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automatically

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p configuratiootor control

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y put into pr

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on, proportiogains to smo

the DVT

31

re-op.

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onal and oothly

accelebutton

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erate/deceleran gives acces

ting this butt

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In order tothese valuetuning tech

ate and mainss to these se

ton will open

ortional and

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ase contact S

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l gains belon

ntroller perfonse. For mo

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eed control g

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ng to the cur

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Doc. # 177/xxxxDraft 1

gain.

speed

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Doc. # 1Rev. 2

Con Whileduring

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77/52701

ntrollin

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age at whichue can be acc

looks like th

que configurfacturer. Thepercentages /s.

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h torque is apcessed throu

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the DVT

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pplied ugh the

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ave been chas they are dir

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to finalize th

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he values.

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alculate the smeter.

se the drive mteering whee

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a menu to th

responding toegrees) are asteering angl

motors for tuel. Complete

he right of th

o fully left (-ccessible. Thle based on t

urning, reque control of t

he helper:

-90 degrees)he corresponthe analogue

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uire some methis is given

), straight ahnding valuese voltages fro

the DVT

35

eans of in the “

head (0 s are used om the

The stand ththis ca The stdegreeshownthe ou In spethe outo the In torqouter wtarget By clipreopesteerin

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teering map he steering anan be seen on

teer map canes and the ton at 90 degreuter wheel.

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ver Pip

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ting this butt

defines the rngle. Each mn the graph.

n be defined rque/speed d

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power, go to

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gle between 0ere a demanequal and op

e is scaled acimum torque

scaled accorhrottle. The ithe inner whhe spaces andoperational

the helper ththe controlle

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Doc. # 177/xxxxDraft 1

eel speeds ble points;

0 and 90 nd of -1 is pposite of

ccording to e is scaled

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heel map. d in and the

hat can be er. The

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Doc. # 1Rev. 2

PMA The Dpositiotorqueper am-128 d

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AC Enc

DVT can be uon of the rotoe into the mamps availabledegrees. The

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the DVT

37

mechanical nduce of torque een 128 and

PMA WhileBEMF

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Doc. # 177/xxxxDraft 1

owed viewed

Doc. # 1Rev. 2

Select

From tlimits

Loc DVT c

using t

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77/52701

ting this butt

this menu, thin a more co

cal IO M

can be used

the “

ting this butt

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to monitor a

ton will open

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view all of thanner then s

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the right sid

the voltage d

arding the morough the tre

y affecting th

:

de of the help

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data:

otor’s BEMFee (see: chap

he motor con

per:

the DVT

39

F voltage pter 3)

ntroller

As shothese i

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MAC, AC indtalled that w

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throttle. If the them like s

n integral pahe firmware tduction etc.).

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Doc. # 177/xxxxDraft 1

he state of so:

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First ohere:

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77/52701

open the tab

ting this tap wDLD; first se

in bootloadisplay errorsare.

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ftware” tab a

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to begin the ption found

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d “Software”

process of ihere:

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Unit” option

the DVT

41

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installing a

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ting this will

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e software ta

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he controller

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Doc. # 177/xxxxDraft 1

t.

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Doc. # 1Rev. 2

SelectwhereUnit”

Select Selectthe pro

77/52701

ting “Save Dver the user option found

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n windows e

an upload bllation.

nt configurathowever is d

xplorer:

bar opening o

tion inside thdone through

over the DV

About t

he controllerh the “Send D

VT main scre

the DVT

43

r to DCF to

en showing

When confirm

the bar has ming the suc

filled, a mesccessful inst

ssage shouldallation.

d appear at thhe bottom of

D

f the input w

Doc. # 177/xxxxDraft 1

window

Doc. # 1Rev. 2

Cha

DVT chere:

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This wID, in

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77/52701

anging

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ting this tab wChange node

will open a smthis scenario

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ugh the help

ange the nod

hich the user

o recycle powill be set. Telow:

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per’s CAN ta

de ID of a un

r can set the

ower on the sThis can be ch

the DVT

45

ab found

nit, select

new CAN

system. hecked by

BEFO

AFTE

ORE (Node ID

ER (Node ID

D 1)

2)

DDoc. # 177/xxxxDraft 1

About the DVT

Doc. # 177/52701 Rev. 2

47

Chapter 3: Tree

The ea

the

Select

From tspecifi

asiest way to

menu fo

ting this tab w

this menu, thfic variables

o navigate th

ound here:

will open the

here are a coor objects. F

” button. D

he settings an

e Tree menu

ouple of diffeFor example,

Doing so wi

nd features o

u:

ferent method, the most in

ll open a win

of the Sevcon

ds that can bntensive of th

ndow that lo

D

n motor con

be used in sehese is the “

ooks like so:

Doc. # 177/xxxxDraft 1

ntroller is

earching for

Doc. # 1Rev. 2

In thisTo do windo

77/52701

s scenario, a this, enter th

ow.

search is gohe term into

oing to be perthe search b

rformed for bar found at

the “Maximthe top of th

About t

mum Battery he object sea

the DVT

49

Voltage”. arch

There or the selecte (Singl

is then a choentire objec

ed object/ind

e index)

oice betweenct the sub-inddex here:

n viewing thdex is contai

he single subined in. Sele

b-index that hcting either

D

has been seawill present

Doc. # 177/xxxxDraft 1

arched for the

Doc. # 1Rev. 2

(Full O

Alternbelowfirst opIn this

Selectread/c

77/52701

Object)

natively, the the “search”pen drop dows case the bat

ting this willhanged usin

objects can b” button. Forwn menus bttery underv

create a winng the same m

be browsed r example, ty selecting t

volt protectio

ndow to the method as an

through a seo find the unthe “+” icon on.

right of the tny other tab

eries of dropnder voltageuntil finding

tree. The setin the helper

About t

p-down menue cutback in tg the relevan

ttings can thr.

the DVT

51

us found the tree: nt heading.

en be

D

ChCo

Doc. # 177/xxxxDraft 1

apter 4: Infiguratio

nput/outpon

put

Doc. # 1Rev. 2

I/O Sevcocompo

the “

Select

77/52701

Config

n motor cononents of bot

ting this tab w

guratio

ntrollers can th analogue

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be configureand digital n

here:

cess to the In

ed to work wnature. Thes

nput/output c

with a varietye features ca

configuratio

About t

y of input/ouan be access

on menu:

the DVT

53

utput ed through

DDoc. # 177/xxxxDraft 1

Doc. # 1Rev. 2

Mot By defdefaulinform

Dig Both dThe se

To begis set tnumbeThe # raise thmanuathirteeTo chaa drop

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tor Con

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digital and anettings for th

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puts

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will be set to raction moto

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d by the smach direction.side the arrowinputs back

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rned by the pfound here:

as to be set efigured; the

all arrows (h Alternativews. Setting tto its defaultrow of the in

ve left informbeing configvcon.

pins in the c

exactly. For helper will s

highlighted iely, the numbthe number tt.

nput that wil

About t

mation”. Thigured, if you

control unit h

example, if stop reading

in blue), whiber can be ento anything a

ll be changed

the DVT

55

s is the u would like

harness.

f the number g after input

ich will ntered above

d will open

Selectbutton

To ens

t the new inpn to finalize t

sure that cha

put (in this cathe changes.

anges have ta

ase, an inch

aken place, s

reverse swit

select the

tch), and sel

bu

D

ect the

utton.

ChapteTPDOs

Doc. # 177/xxxxDraft 1

er 5: s/RPDOs

About the DVT

Doc. # 177/52701 Rev. 2

57

Chapter 5: TPDO/RPDO

TPD The Seinform

messa

Select

Up to The cr

DOs/RP

evcon motormation packe

ge structures

ting the tab w

five RPDOsreation/editin

PDOs

r controller cets, known as

s can be view

will open the

s and TPDOsng window l

can be configs TPDOs an

wed and edit

e PDO config

s can be conlooks like th

gured to trand RPDOs re

ted through t

guration win

nfigured at anis:

nsmit and/orespectively. T

the

ndow.

ny one time,

D

r receive PDThe configur

tab, fo

, per Sevcon

Doc. # 177/xxxxDraft 1

Os red

found here:

n controller.

Doc. # 1Rev. 2

Each Pthe lowThe PDcontai

TPDBegin of the

77/52701

PDO must hwer the numDOs have a n a certain n

DOs by selectinghelper:

ave a uniquember; the high

data size limnumber of ob

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e Cob-ID whher the priormit of 64 bitsbjects.

hich denotesity of the PDs (8 bytes), m

button

s the priorityDO. meaning that

n; this will o

About t

y of the assoc

t the RPDO

open a windo

the DVT

59

ciated PDO,

can only

ow in front

Selectobject TPDOenter tselect Select

ting the searcts.

O 1 in this scthe terms intthe search b

ting the map

ch button or

enario is goito the searchbutton.

objects butt

pressing any

ing to be givh bar found a

ton will add

y key will ca

ven the “Heaat the top of t

the object to

ause the win

atsink temp”the add obje

o the TPDO.

D

ndow to fill w

object. To dect window,

.

Doc. # 177/xxxxDraft 1

with

do this, and then

Doc. # 1Rev. 2

Finallythe ch

77/52701

y, select the anges have hhappened.

button, clo

ose and re-op

About t

pen the helpe

the DVT

61

er to ensure

Note: desire

RPDBegin front oSelectobject

When addind objects.

DOs by selecting

of the helperting the searcts:

ng objects int

g the r: ch button or

to a PDO, en

pressing any

nsure that th

but

y key will ca

here are ade

tton; this wil

ause the win

D

equate bits lef

ll open a win

ndow to fill w

Doc. # 177/xxxxDraft 1

eft for the

ndow in

with

Doc. # 1Rev. 2

RPDOTo do

77/52701

O2 in this scethis, the pro

enario is goinocedure is th

ng to be givee same as se

en the “Batteeen in the TP

ery Voltage”PDO section

About t

” and “Vehicn of this guid

the DVT

63

cle Speed”. de:

Selectting the map

objects buttton will add the object to

o the RPDO.

D

.

Doc. # 177/xxxxDraft 1

1