Dust Collector g1029z2_m

5/26/2018 Dust Collector g1029z2_m

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MODEL G0548Z/G1028Z2/G1029Z2

DUST COLLECTOROWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

G1028Z2/G1029Z2G0548Z


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Table of ContentsINTRODUCTION ............................................... 2

SECTION 1: SAFETY ..................................... 11

SECTION 2: CIRCUIT REQUIREMENTS ...... 14

SECTION 3: SETUP ....................................... 16

SECTION 4: DESIGNING THE SYSTEM ....... 26

SECTION 5: OPERATIONS ........................... 34

SECTION 6: ACCESSORIES ......................... 35

SECTION 7: MAINTENANCE......................... 38

SECTION 8: SERVICE ................................... 40

SECTION 9: WIRING ...................................... 42

SECTION 10: PARTS ..................................... 46

WARRANTY AND RETURNS ........................ 53


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INTRODUCTION

Contact Info

Machine Description

Manual Accuracy

your machine may not exactly match themanual

www.grizzly.com


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G0548Z Identification

Figure 2.

Figure 1.


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G1028Z2/G1029Z2 Identification

Figure 4.

Figure 3.


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Machine Data Sheet

MACHINE DATA

SHEETCustomer Service #: (570) 546-9663 To Order Call: (800) 523-4777 Fax #: (800) 438-5901

MODEL G0548Z 2 HP CANISTER DUST COLLECTOR

Weight.............................................................................................................................................................. 145 lbs.

Length/Width/Height.................................................................................................................37-3/8 x 31-1/2 x 71 in.

Foot Print (Length/Width)................................................................................................................. 33-1/2 x 21-1/4 in.

Type...................................................................................................................................................Cardboard

Content.................................................................................................................................................. Machine

Weight.................................................................................................................................................... 126 lbs.

Length/Width/Height................................................................................................................... 36 x 23 x 23 in.

Type...................................................................................................................................................Cardboard

Content.................................................................................................................................................. Canister

Weight...................................................................................................................................................... 29 lbs.

Length/Width/Height................................................................................................................... 22 x 22 x 28 in.

Switch............................................................................................................................................ On/Off Push Button

Switch Voltage...................................................................................................................................................... 220V

Cord Length............................................................................................................................................................ 6 ft.

Cord Gauge....................................................................................................................................................14 gauge

Minimum Circuit Size........................................................................................................................................ 15 amp

Plug Included............................................................................................................................................................No

Type.................................................................................................................. TEFC Capacitor Start Induction

Horsepower.................................................................................................................................................2 HP

Voltage........................................................................................................................................................220V

Prewired......................................................................................................................................................220V

Phase........................................................................................................................................................ Single

Amps.............................................................................................................................................................12A

Speed.................................................................................................................................................3450 RPM

Cycle..........................................................................................................................................................60 Hz

Number Of Speeds........................................................................................................................................... 1

Power Transfer ................................................................................................................................Direct Drive

Bearings.....................................................................................................Sealed and Permanently Lubricated


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Air Suction Cap.................................................................................................................................. 1700 CFM

Maximum Static Pressure.......................................................................................................................... 10 in.

Main Inlet Size..............................................................................................................................................6 in.

Manifold Included..........................................................................................................................................Yes

Manifold Inlets............................................ ........................................ .................................... ........................... 3

Manifold Inlet Size............................................... ....................................... .................................... .............. 4 in.

Machine Collection Cap........................................ .................................... ...................................... .................. 3Maximum Material Collection Cap........................................................................................................4.5 cu. ft.

Canister Filtration....................................................... .................................... .................................... ... 1 micron

No Of Lower Bags.............................................................................................................................................1

Lower Bag Cap.....................................................................................................................................5.7 cu. ft.

Lower Bags Total Area.........................................................................................................................5.7 cu. ft.

Lower Bag Diameter............................................................................................................................ 19-1/2 in.

Lower Bag Length..................................................... .................................... .................................... ......... 33 in.

No Of Canister Filters........................................................................................................................................1

Canister Filter Diameter....................................................... .................................... ............................ 19-5/8 in.

Canister Filter Length...........................................................................................................................23-5/8 in.

Impeller Type......................................... ........................................ .................................... ................. Radial Fin

Impeller Size.........................................................................................................................................12-3/4 in.

Impeller Blade Thickness...........................................................................................................................1/8 in.

Lower Bag Material........................................................ .................................... ............................. Clear Plastic

Canister Material........................................................ .................................... ................... Spun Bond Polyester

Base Construction.....................................................................................Fabricated Sheet Metal with Casters

Frame Construction....................................................................................................... Fabricated Sheet Metal

Caster Construction......................................................................................................................... Four Plastic

Impeller Construction........................................................... .................................... ............. Steel, Riveted FinsPaint............................................... ........................................ .................................... ................ Powder Coated

Height With Bags Inflated...........................................................................................................................71 in.

ISO Factory ...................................................................................................................................................ISO 9001

Country Of Origin ..............................................................................................................................................Taiwan

Warranty ................................. .................................... ......................................... .................................... .......... 1 Year

Serial Number Location .................................................................................................................. On Machine Label

Assembly Time .................................... ........................................ .................................... ........................... 45 minutes

Sound Rating ................................. ........................................ .................................... ..................................... .... 74 dB

Simply Turn the Handle on the Top a Half Turn in Either Direction for Cleaning the Canister

Handle Controls Three Cleaning Flappers Inside and Shakes the Dust From the Filter

Fine Dust from Filter Falls Directly into the Collection Bag

Clear Plastic Collection Bag with Quick Clamp

Extra Bottom Bags Included

Heavy Duty Steel Intake Improves Rigidity

Canister Filters have 6 Times the Filtering Area of Regular Bags

Includes Steel Base with Casters


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MACHINE DATASHEET

Customer Service #: (570) 546-9663 To Order Call: (800) 523-4777 Fax#: (800) 438-5901

MODEL G1028Z2 1-1/2 HP DUST COLLECTOR WITH NEW

IMPELLER

Product Dimensions:

Weight................................................................................................................................................................. 95 lbs

Length/Width/Height.................................................................................................................33-1/2 x21-1/4 x78 in.

Foot Print (Length/Width)................................................................................................................. 33-1/2 x21-1/4 in.

Shipping Dimensions:

Type............................................................................................................................................................. Cardboard

Content............................................................................................................................................................ Machine

Weight.............................................................................................................................................................. 113 lbs.

Length/Width/Height............................................................................................................................. 35 x23 x23 in.

Electrical:

Switch........................................................................................................................................................ Push Button

Switch Voltage............................................................................................................................................... 110/220V

Cord Length............................................................................................................................................................ 6 ft.

Cord Gauge....................................................................................................................................................14 gauge

Minimum Circuit Size................................................................................................30 amp at 110V, 15 amp at 220V

Plug Included............................................................................................................................................................No

Recommended Plug/Outlet Type.....................................................................................L5-30 at 110V, 6-15 at 220V

Motors:

Main


Horsepower.................................................................................................................................................1-1/2

Voltage.................................................................................................................................................110/220V

Prewired......................................................................................................................................................110V

Phase........................................................................................................................................................ Single

Amps..........................................................................................................................................................18/9A

Speed.................................................................................................................................................3450 RPM

Cycle..........................................................................................................................................................60 Hz

Number Of Speeds........................................................................................................................................... 1


Bearings............................................................................................................ ..Sealed and Lubricated for Life

Main Specifications:

Operation

Air Suction Cap.................................................................................................................................. 1300 CFMMaximum Static Pressure............................................................................................................................ 9 in.

Main Inlet Size..............................................................................................................................................6 in.


Manifold Inlets................................................................................................................................................... 2

Manifold Inlet Size........................................................................................................................................ 4 in.

Machine Collection Cap............................................................................................................................... 2 in.

Maximum Material Collection Cap........................................................................................................5.7 cu. ft.

Upper Bag Filtration........................................................................................................................... 2.5 micron


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Bag Information

No Of Upper Bags.............................................................................................................................................1

Upper Bag Cap.....................................................................................................................................5.7 cu. ft.


No Of Lower Bags.............................................................................................................................................1

Upper Bags Total Area.........................................................................................................................5.7 cu. ft.


Upper Bag Diameter............................................................................................................................ 19-1/2 in.

Upper Bag Length...................................................................................................................................... 33 in.

Lower Bag Diameter............................................................................................................................ 19-1/2 in.

Lower Bag Length...................................................................................................................................... 33 in.

Impellar Information

Impeller Type...................................................................................................................................... Radial Fin

Impeller Size........................................................................................................................................ 12-3/4 in.

Impeller Blade Thickness.......................................................................................................................... 1/8 in.

Construction

Upper Bag Material.................................................................................................................................. Fabric

Lower Bag Material...................................................................................................................................Plastic

Base Construction.....................................................................................Fabricated Sheet Metal with Casters

Frame Construction....................................................................................................................... Formed Steel

Caster Construction............................................................................................................ High Density PlasticImpeller Construction............................................................................................ Balanced Steel, Riveted Fins

Paint........................................................................................................................................... Powder Coated

Other


Other Specifications:

ISO Factory ................................................................................................................................................... ISO 9001


Warranty ............................................................................................................................................................ 1 Year

Serial Number Location ...................................................................... Machine Label Above Magnetic On/Off Switch

Assembly Time ........................................................................................................................................... 45 Minutes

Features:

Large Capacity

Powder Coated Paint



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MACHINE DATASHEET

Customer Service #: (570) 546-9663 To Order Call: (800) 523-4777 Fax#: (800) 438-5901

MODEL G1029Z2 2 HP DUST COLLECTOR WITH 2.5

MICRON BAG AND NEW IMPELLER

Product Dimensions:

Weight................................................................................................................................................................ 95 lbs.

Length/Width/Height.................................................................................................................33-1/2 x21-1/4 x78 in.

Foot Print (Length/Width)................................................................................................................. 33-1/2 x21-1/4 in.

Shipping Dimensions:

Type............................................................................................................................................................. Cardboard

Content............................................................................................................................................................ Machine

Weight.............................................................................................................................................................. 123 lbs.

Length/Width/Height............................................................................................................................. 36 x23 x22 in.

Electrical:

Switch........................................................................................................................................................ Push Button

Switch Voltage...................................................................................................................................................... 220V

Cord Length............................................................................................................................................................ 6 ft.

Cord Gauge....................................................................................................................................................14 gauge

Minimum Circuit Size........................................................................................................................................ 20 amp

Plug Included............................................................................................................................................................No

Motors:

Main


Horsepower.................................................................................................................................................2 HP

Voltage........................................................................................................................................................220VPrewired......................................................................................................................................................220V

Phase........................................................................................................................................................ Single

Amps.............................................................................................................................................................12A

Speed..........................................................................................................................................................3450

Cycle..........................................................................................................................................................60 Hz

Number Of Speeds........................................................................................................................................... 1


Bearings............................................................................................................ ..Sealed and Lubricated for Life

Main Specifications:

Operation

Air Suction Cap.................................................................................................................................. 1550 CFM

Maximum Static Pressure.......................................................................................................................... 11 in.Main Inlet Size..............................................................................................................................................6 in.


Manifold Inlets................................................................................................................................................... 2

Manifold Inlet Size........................................................................................................................................ 4 in.

Machine Collection Cap.................................................................................................................................... 2

Maximum Material Collection Cap........................................................................................................5.7 cu. ft.

Upper Bag Filtration........................................................................................................................... 2.5 micron


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Bag Information

No Of Upper Bags.............................................................................................................................................1

Upper Bag Cap..................................................................................................................... ...............5.7 cu. ft.


No Of Lower Bags.............................................................................................................................................1

Upper Bags Total Area.........................................................................................................................5.7 cu. ft.


Upper Bag Diameter................................................................................ ............................................ 19-1/2 in.

Upper Bag Length...................................................................................................................................... 33 in.

Lower Bag Diameter................................................................................ ............................................ 19-1/2 in.

Lower Bag Length...................................................................................................................................... 33 in.

Impellar Information

Impeller Type........................................................................................................................ .............. Radial Fin

Impeller Size........................................................................................................................................ 12-3/4 in.

Impeller Blade Thickness.......................................................................................................................... 1/8 in.

Construction

Upper Bag Material................................................................................................................................... Fabric

Lower Bag Material...................................................................................................................................Plastic

Base Construction..................................................................................... Fabricated Sheet Metal with Casters

Frame Construction....................................................................................................................... Formed Steel

Caster Construction................................................................................. ........................... High Density PlasticImpeller Construction............................................................................................ Balanced Steel, Riveted Fins

Paint................................................................................................................................ ........... Powder Coated

Other


Other Specifications:

ISO Factory ................................................................................................................................................... ISO 9001


Warranty ......................................................................................... ................................................................... 1 Year

Serial Number Location ...................................................................... Machine Label Above Magnetic On/Off Switch

Awards ......................................................Wood Magazine Top Value 1997, Popular Woodworking Editor's Choice,Popular Woodworking Readers' Choice

Assembly Time ........................................................................................................................................... 45 minutes

Features:

Powder Coated Paint



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Safety Instructions for Machinery

4. ALWAYS USE HEARING PROTECTIONWHEN OPERATING MACHINERY.

5. WEAR PROPER APPAREL.

6. NEVER OPERATE MACHINERY WHENTIRED OR UNDER THE INFLUENCE OFDRUGS OR ALCOHOL.

1. READ ENTIRE MANUAL BEFORESTARTING.

2. ALWAYS USE ANSI APPROVEDSAFETY GLASSES WHEN OPERATINGMACHINERY.

3. ALWAYS WEAR A NIOSH APPROVEDRESPIRATOR WHEN OPERATINGMACHINERY THAT PRODUCES DUST.

For Your Own Safety, Read InstructionManual Before Operating this Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. Thismanual uses a series of symbols and signal words intended to convey the level of importanceof the safety messages. The progression of symbols is described below. Remember that safetymessages by themselves do not eliminate danger and are not a substitute for proper accidentprevention measures.

Indicates a potentially hazardous situation which, if not avoided,MAY result in minor or moderate injury. It may also be used to alertagainst unsafe practices.

Indicates a potentially hazardous situation which, if not avoided,COULD result in death or serious injury.

Indicates an imminently hazardous situation which, if not avoided,WILL result in death or serious injury.

This symbol is used to alert the user to useful information aboutproper operation of the machine.NOTICE

Safety Instructions for Machinery

SECTION 1: SAFETY


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7. ONLY ALLOW TRAINED AND PROP-ERLY SUPERVISED PERSONNEL TO

OPERATE MACHINERY.

8. KEEP CHILDREN/VISITORS AWAY.

9. UNATTENDED OPERATION.

OFF

10. DO NOT USE IN DANGEROUSENVIRONMENTS.

11. KEEP WORK AREA CLEAN AND WELL

LIGHTED.

12. USE A GROUNDED POWER SUPPLYRATED FOR THE MACHINE AMPERAGE.

13. ALWAYS DISCONNECT FROM POWERSOURCE BEFORE SERVICING

MACHINERY

14. MAINTAIN MACHINERY WITH CARE.

15. MAKE SURE GUARDS ARE IN PLACEAND WORK CORRECTLY BEFOREUSING MACHINERY.

Safety Instructions for Machinery16. REMOVE CHUCK KEYS OR ADJUSTING

TOOLS.

17. DAMAGED MACHINERY.

18. DO NOT FORCE MACHINERY.

19. SECURE WORKPIECE.

20. DO NOT OVERREACH.

21. MANY MACHINES CAN EJECTWORKPIECES TOWARD OPERATOR.

22. STABLE MACHINE.

23. CERTAIN DUST MAY BE HAZARDOUS

24. EXPERIENCING DIFFICULTIES.


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No list of safety guidelines can be complete.

Every shop environment is different. Alwaysconsider safety first, as it applies to yourindividual working conditions. Use this andother machinery with caution and respect.Failure to do so could result in serious per-sonal injury, damage to equipment, or poorwork results.

Like all machines there is danger associated

with this machine. Accidents are frequentlycaused by lack of familiarity or failure to payattention. Use this machine with respectand caution to lessen the possibility ofoperator injury. If normal safety precautionsare overlooked or ignored, serious personalinjury may occur.

Additional Safety for Dust Collectors5. AVOIDING FIRES.

6. SAFE SERVICING.

7. KEEPING FINGERS SAFE.

8. WEAR RESPIRATOR.

1. MACHINE USE.

2. SUSPENDED DUST PARTICLES ANDIGNITION SOURCES

3. EMPTYING DUST.

4. DUST HAZARD.


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Figure 5.

SECTION 2: CIRCUIT REQUIREMENTS

Full Load Amperage Draw

Power Supply Circuit Requirements

Serious personal injury could occur if youconnect the machine to power before com-pleting the setup process. DO NOT connectthe machine to the power until instructedlater in this manual.

Electrocution or fire couldresult if machine is notgrounded and installed incompliance with electricalcodes. Compliance MUSTbe verified by a qualifiedelectrician!

NOTICEThe Model G1028Z2 is prewired for 110V. Ifyou plan to operate the machine at 220V,the motor must be rewired (see Page 44).

If you are unsure about the wiring codes iyour area or you plan to connect your machinto a shared circuit, consult a qualified electr

cian.

Power Connection Device Figure 5

Extension Cords

G1028Z2

110/220V Operation


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G0548Z/G1029Z2220V Operation

Extension Cords

Figure 6.

Full Load Amperage Draw

Power Supply Circuit Requirements If you are unsure aboutthe wiring codes in your area or you plan toconnect your machine to a shared circuit, con-sult a qualified electrician.

Serious personal injury could occur if youconnect the machine to power before com-pleting the setup process. DO NOT connectthe machine to the power until instructedlater in this manual.

Electrocution or fire couldresult if machine is notgrounded and installed incompliance with electricalcodes. Compliance MUSTbe verified by a qualifiedelectrician!

Power Connection Device Figure 6


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Wear safety glasses dur-

ing the entire setup pro-cess!

This machine presentsserious injury hazardsto untrained users. Readthrough this entire manu-al to become familiar withthe controls and opera-tions before starting themachine!

SECTION 3: SETUP

please immediately call Customer Service at (570) 546-966for advice.

Otherwise, filing a freight claim can be difficult.

Unpacking

This machine and its com-ponents are very heavy.Get lifting help or usepower lifting equipmentsuch as a forklift to moveheavy items.

Description Qty

Needed for Setup


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G0548Z Inventory

Note: If you can't find an item on this list, checkthe mounting location on the machine or examinethe packaging materials carefully. Occasionallywe pre-install certain components for shippingpurposes.

Box 1: (Figure 7) QtyA. B. C. D. E.

F.

G. H.

I.

SUFFOCATION HAZARD!Immediately discard all plas-tic bags and packing materi-als to eliminate choking/suf-focation hazards for childrenand animals.

Box 2: (Figure 8) QtyJ. K.

L. M.

Figure 8.

Figure 7.


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G1028Z2/G1029Z2Inventory

Note: If you can't find an item on this list, checkthe mounting location on the machine or examinethe packaging materials carefully. Occasionallywe pre-install certain components for shippingpurposes.

Inventory: QtyA. B. C.

D. E. F. G. H. I. J. K. L. M. N. O.

Not Pictured: Qty

Figure 9.G1028Z2/G1029Z2 Inventory.


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Floor Load Machine Data Sheet

Placement Location Figure 10

Children and visitors may be

seriously injured if unsuper-vised around this machine.Lock entrances to the shopor disable start switch orpower connection to preventunsupervised use.

Site Considerations

Figure 10.

G0548Z Assembly

To assemble your dust collector:

1.

2. Figure 11

3.

Figure 12

Figure 11.

Figure 12.


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6. Figure 15

7. Figure 16

8. Figure 16

Figure 15.

Figure 16.

4. Figure 13

Figure 13.

5. Figure 14

Figure 14.


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9. Figure 17 Figure 18

Figure 17.

Figure 18.

10. Figure 19

Figure 19.

11. Figure 20

Figure 20.


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12. Figure 20

13.

Figure 21

14. Figure 22

Figure 21.

Figure 22.

G1028Z2/G1029Z2Assembly

To assemble your machine:

1. Figure 23.

Figure 23.

2.

Figure 24.

Figure 24.


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3. Figure 25.

Note: When connecting parts that have a gas-ket applied to the mounting surface, alwaystighten the fasteners in a crisscross man-

ner to ensure the gasket does not becomecrimped and the seal compromised.

Figure 25.

4. Figure 26.

Figure 26.

5.

6. Figure 27.

Note: The collector attaches to each support bracket. The inside of the collector ifunnel shaped and directs the air around ia cyclone motion. Make sure that the insidtaper (funnel) is faced downward and the colector inlet faces toward the collector body.

7. Figure 28.

Figure 27.

Figure 28.


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8. G0548Z Assembly Step 9 Page 21

9. Figure 29.

Figure 29.

10. Figure 30.

Figure 30.

11. Figure 31

Note: DO NOT force the clamp, If it is totight, choose the next notch over, then clamit in place.

Figure 32.

12. Figure 32

Figure 31.Installing the lower bag.


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Test Run

Troubleshooting Page 40

Do NOT put hands orsmall objects near inlet

openings during opera-tion. Objects sucked intothe inlet will hit the impel-ler blade. Failure to heedthis warning could resultin property damage orpersonal injury.

To test run the machine:

1.

2.

3.

4. ON

5.

6. OFF


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SECTION 4: DESIGNING THESYSTEM

General

DustCollection Basics.

Duct Material

Metal Duct

Figure 33.

Always guard againststatic electrical build upby grounding all dust col-lection lines.


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Flexible Duct

Accessories Page 35

Figure 34.

Plastic Duct

Figure 35.


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Step 1. Decide Who Will Design

Step 2. Sketch Your Shop Layout

Workshop Planner www.grizzly.com

Workshop Planner

Note:After you're finished, make sure tosave your layout for later modification.

Figure 36

System Design

Figure 36.

Step 3. Sketch a Basic Duct Layout

1.

2. Figures 37 &38

Figure 37.

Figure 38.


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3.

4.

5.

6.

Step 4. Determine Required CFM ofEach Machine

Figure 39

Figure 39.

MachineDust Port Size

ApproximateRequired CFM

Figure 40

Machine Average Dust Port Size

Figure 40.

Figure 41.

Figure 41


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Determining Main Line Duct Size

Figure 42

Figure 42.

Determining Branch Line Duct Size

Note: Systems with powerful dust collectors workbetter if multiple blast gates are left open. Thisalso allows you to run two machines at once.Experiment with different combinations of blastgates open/closed to find the best results for yoursystem.

Figure 43

Figure 43.

Here are some frequently asked questionwhen determining branch line sizes:

How do I figure which size of branch line touse if the machine has two dust ports? Figure 39 Figur44

What if two machines share the same branchline?

1.

Figure 39 Figure 44

2. Figure 44

Total CFM Branch Line Size

Figure 44.


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Calculating Duct Resistance

Figure 45

DuctDia.

ApproximateStatic Pressure

Loss Per Foot ofRigid Pipe

ApproximateStatic PressureLoss Per Footof Flex Pipe

FittingDia. 90Elbow 45Elbow 45Wye(Y) 90Wye(Y)

Figure 45.

Additional Factors Static Pressure

To calculate the static pressure of any givenline in the system, follow these steps:

1. Figure 45

2. Figure 45

3. Figure 46

Figure 46.

4.

Figure 47

Note: Always account for a seasoned filteso you don't end up with a system that onlworks right when the filter is clean.

Figure 47.

Main Line

Branch Line

Elbows/Branches

Additional Factors

Total Static Pressure Loss ................ 4.444


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Note: When calculating static pressure loss todetermine if multiple lines can be left open at thesame time, only include the main line numbersonce.

5.

Page 35

System Grounding

Always guard againststatic electrical build up

by grounding all dustcollection lines.


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Figure 48

Figure 48.

Figure 49.

Figure 49.


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SECTION 5: OPERATIONS

Damage to your eyes and lungs could resultfrom using this machine without proper pro-tective gear. Always wear safety glasses and

a respirator when operating this machine.

NOTICEIf you have never used this type of machineor equipment before, WE STRONGLY REC-OMMEND that you read books, trade maga-zines, or get formal training before begin-ning any projects. Regardless of the con-tent in this section, Grizzly Industrial willnot be held liable for accidents caused bylack of training.

Loose hair, clothing, orjewelry could get caught

in machinery and causeserious personal injury.Keep these items awayfrom moving parts at alltimes to reduce this risk.

To reduce the risk of

serious injury when usingthis machine, read andunderstand this entiremanual before beginningany operations.

Do NOT put hands or

small objects near inletopenings during opera-tion. Objects suckedinto the inlet will meetwith the impeller blade.Failure to heed thiswarning could result inproperty damage or per-sonal injury.

General


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H52934" Metal Duct Starter KitH52955" Metal Duct Starter KitH52976" Metal Duct Starter Kit

Figure 51.

H52944" Metal Duct Machine Addition KitH52965" Metal Duct Machine Addition KitH52986" Metal Duct Machine Addition Kit

Figure 52.

SECTION 6: ACCESSORIES

Figure 50.

T20514Small Half-Mask RespiratorT20515Medium Half-Mask RespiratorT20516Large Half-Mask Respirator

T20511Pre-Filter P100T20539Cartridge Filter 2PK P100T20541Cartridge Filter 2PK P100 & O Vapor

G61634" ClampG73435" ClampG73616" ClampH52287" ClampH52388" ClampH52539" Clamp

Figure 53.

accessories


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Figure 55.

H72154" x 5' Rigid Metal Flex HoseH72165" x 5' Rigid Metal Flex HoseH72176" x 5' Rigid Metal Flex HoseH72187" x 5' Rigid Metal Flex HoseH72198" x 5' Rigid Metal Flex Hose

G61624" x 5' Straight Metal PipeG73465" x 5' Straight Metal PipeG73646" x 5' Straight Metal PipeH52277" x 5' Straight Metal PipeH52378" x 5' Straight Metal Pipe

Figure 54.

Figure 58.

Metal Elbows www.grizzly.com

Metal Branches

Figure 56.

Reducers & Adapters

Figure 57.


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H5783Extra 1 Micron Canister For G0548Z

Figure 61.

H1052Clear Flexible Hose 4" x 10'G1536Black Flexible Hose 4" x 10'G2974Wire Hose Clamp 4"G1843Plastic Blast Gate 4"G4679Anti-Static Grounding Kit

Figure 59.

H2797Remote Control - 110V, 112HPH5397Remote Control - 220V, 3HP

Figure 60.

9956Remote Controlled Heavy-Duty DoublAir FilterG0572Hanging Air Filter with Remote

Figure 62.


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SECTION 7: MAINTENANCE

Always disconnect power

to the machine beforeperforming maintenance.Failure to do this mayresult in serious person-al injury.

we strongly recommend

Bag Cleaning

Lubrication Always wear a respiratorwhen emptying the dustcollection bags on thedust collector. Sawdustmay cause allergic reac-tions or respiratory prob-lems.

Daily Check:

Schedule


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Emptying/ReplacingBags

Figure 63

Figure 63.

NOTICEThe use of compressed air or liquids toclean the canister filter will damage thefiltration pleats of the filter. Use ONLY thecleaning handle or, if necessary, a softbrush to clean the inside of the canister

filter.

To replace the collection bag:

1.

2.

3.

4.

5.


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SECTION 8: SERVICE

Troubleshooting

Motor & Electrical


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Dust Collector Operation


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SECTION 9: WIRING

Wiring Safety Instructions1. SHOCK HAZARD.

2. QUALIFIED ELECTRICIAN.

3. WIRE CONNECTIONS.

4. MODIFICATIONS.

5. MOTOR WIRING.

6. WIRE/COMPONENT DAMAGE.

7. CAPACITORS.

8. CIRCUIT REQUIREMENTS. Page 14

9. EXPERIENCING DIFFICULTIES.

The photos and diagrams

included in this section are

best viewed in color. You

can view these pages in

color at www.grizzly.com.


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READ ELECTRICAL SAFETYON PAGE 42!

O N

220VNEMA 6-15 Plug

(As Recommended)

ON/OFFSwitch

Motor

The motor wiring shown here iscurrent at the time of printing, but itmay not match your machine.Always use the wiring diagraminside the motor junction box.

View this page in color atwww.grizzly.com.

G0548Z Wiring Diagram

Figure 64.

Figure 65.


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Hot

Hot

Ground

6-15 Plug(As Recommended)

220VAC

O N

Neutral

Hot

Ground

110 VAC

5-20 Plug

(As Recommended)


G1028Z2 Wiring Diagram

220V Rewire


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Hot

Hot

Ground

6-15 Plug(As Recommended)

220VAC

O N

G1029Z2 Wiring Diagram


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G0548Z Main Breakdown

SECTION 10: PARTS

Page 48


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G0548Z Main Parts List

Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine

MUST maintain the original location and readability of the labels on the machine. If any label isremoved or becomes unreadable, REPLACE that label before using the machine again. ContactGrizzly at (800) 523-4777 or www.grizzly.com to order new labels.

REF PART # DESCRIPTION REF PART # DESCRIPTION

1 P1028Z2001 CASTERS 22 H6899 COLLECTION BAG

2 PFB01 FLANGE BOLT 5/16-18 X 1/2 23 P1028Z023 COLLECTOR SUPPORT

4 P1028Z2004 BASE PLATE 24 P0548Z024 COLLECTOR

5 PS06 PHLP HD SCR 10-24 X 3/8 25 P0548Z025 SPACER

6 P1028Z2006 6" INLET COVER V2.10.01 26 P1028Z2033 SPECIAL HEX WRENCH 5MM7 PSB121M CAP SCREW M6-1 X 20 (LH) 27A H5783 COMPLETE CANISTER ASSY

8 PSS15 SET SCREW 3/8-16 X 3/8 28 P1028Z028 RUBBER GASKET

9 P0548Z009 SPECIAL WASHER 7 X 40 X 4 29 P1030Z2027 INLET

10 P1029Z2010 TURBO FAN CURVED FIN 29-1 P0548Z029-1 INLET CAP

11 P1028Z2011 COLLECTOR BODY 30 PK28M KEY 7 X 7 X 29

12 PW07 FLAT WASHER 5/16 31 PWRCRD220L POWER CORD 12/3 86"L

13 PS06 PHLP HD SCR 10-24 X 3/8 32 PWR1012 COMBO WRENCH 10/12MM

14 PFB01 FLANGE BOLT 5/16-18 X 1/2 33 PWRCRD220S POWER CORD 12/3 10"L

15 PB03 HEX BOLT 5/16-18 X 1 34 P1028Z2038 QUICK RELEASE CLAMP

17 P0548Z017 MOTOR 2HP 220V 1PH 35 P0548Z035 MACHINE ID LABEL

17-1 P0548Z017-1 MOTOR FAN COVER 36 PLABEL-12 READ MANUAL 2W X 3.3H

17-2 P0548Z017-2 MOTOR FAN 37 PLABEL-11 SAFETY GLASSES 2W X 3.3H

17-3 P0548Z017-3 CAPACITOR COVER 38 PLABEL-39 RESPIRATOR 2W X 3.3H

17-4 PC400B CAPACITOR 300M 125V 1-3/4 X 3-7/8 39 PLABEL-59 NO HAND IN INLET LABEL

17-5 P0548Z017-5 MOTOR WIRING JUNCTION BOX 40 PLABEL-14 ELECTRICITY LABEL 1.4W X 1.2H

18 PN02 HEX NUT 5/16"-18 41 P0548Z041 FOAM STRIP 5 X 42MM

19 P0548Z019 OUTLET CONNECTOR 42 P0548Z042 FOAM STRIP 4 X 20MM

21 P1028Z2016 PUSH BUTTON SWITCH


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H5783 Canister Filter Assembly



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G1028Z2/G1029Z2 Parts Breakdown

Safety labels warn about machine hazards and ways to prevent injury. The owner of this machineMUST maintain the original location and readability of the labels on the machine. If any label isremoved or becomes unreadable, REPLACE that label before using the machine again. ContactGrizzly at (800) 523-4777 or www.grizzly.com to order new labels.


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1 P1028Z2001 CASTER 19 P1028Z2019 OUTLET

2 PFB01 FLANGE BOLT 5/16-18 X 1/2 20 P1028Z2020 HOSE CLAMP 5"

3 PK32M KEY 6 X 6 X 28 21 P1028Z2021 HOSE 5"

4 P1028Z2004 BASE PLATE 22 H6899 LOWER PASTIC BAG

5 PS06 PHLP HD SCR 10-24 X 3/8 23 P1028Z2023 COLLECTOR SUPPORT6 P1028Z2006 INLET COVER 6" 24 P1028Z2024 COLLECTOR

7 PSB121M CAP SCREW M6-1 X 20 (LH) 25 P1028Z2025 PACKING

8 PSS15 SET SCREW 3/8-16 X 3/8 26 P1028Z2026 UPPER BAG SUPPORT

9 P1028Z2009 SPECIAL WASHER 27 G5556 2.5 MICRON FILTER BAG

10 P1028Z2010 IMPELLER 12-3/4" BLADE 3-1/2" 28 P1028Z2028 GASKET

11 P1028Z2011 COLLECTOR BODY 29 P1028Z2029 6" X 4" X 4" Y-INLET

12 PW07 FLAT WASHER 5/16 29-1 P1028Z2029-1 INLET CAP 4"

13 PWRCRD220L POWER CORD 30 P1028Z2030 FOAM STRIP 4 X 20MM

14 PN02 HEX NUT 5/16-18 31 P1028Z2031 BELT CLAMP

15 PB03 HEX BOLT 5/16-18 X 1 32 PWR1012 WRENCH 10/12MM

16 P1028Z2016 PUSH BUTTON SWITCH 33 P1028Z2033 SPECIAL HEX WRENCH 5MM

17 P1028Z017 MOTOR 1-1/2HP 110/220V 1PH 34 PWRCRD220S MOTOR CORD

17-1 P1028Z017-1 MOTOR FAN COVER 101 PLABEL-14 ELECTRICITY LABEL

17-2 P1028Z017-2 MOTOR FAN 102 PLABEL-59 HANDS/OUTLET LABEL

17-3 P1028Z017-3 CAPACITOR COVER 103 PLABEL-12A READ MANUAL LABEL

17-4 PC300G S CAPACITOR 300M 125V 1-3/4 X 3-3/8 104 P1028Z2104 MACHINE ID LABEL

17-5 P1028Z017-5 JUNCTION BOX 105 PLABEL-57 EYE/LUNG LABEL

18 PFS03 FLANGE SCREW 10-24 X 3/8


1 P1028Z2001 CASTER 19 P1028Z2019 OUTLET

2 PFB01 FLANGE BOLT 5/16-18 X 1/2 20 P1028Z2020 HOSE CLAMP 5"

3 PK28M KEY 7 X 7 X 29 21 P1028Z2021 HOSE 5"

4 P1028Z2004 BASE PLATE 22 H6899 LOWER PASTIC BAG

5 PS06 PHLP HD SCR 10-24 X 3/8 23 P1028Z2023 COLLECTOR SUPPORT

6 P1028Z2006 INLET COVER 6" 24 P1028Z2024 COLLECTOR

7 PSB121M CAP SCREW M6-1 X 20 (LH) 25 P1028Z2025 PACKING

8 PSS15 SET SCREW 3/8-16 X 3/8 26 P1028Z2026 UPPER BAG SUPPORT

9 P1028Z2009 SPECIAL WASHER 27 G5556 2.5 MICRON FILTER BAG

10 P1029Z2010 IMPELLER 12-3/4" BLADE 3-15/16" 28 P1028Z2028 GASKET

11 P1028Z2011 COLLECTOR BODY 29 P1029Z2029B 6" X 4" X4" Y-INLET

12 PW07 FLAT WASHER 5/16 29-1 P1029Z2029A INLET CAP 4"

13 PWRCRD220L POWER CORD 30 P1028Z2030 FOAM STRIP 4 X 20MM

14 PN02 HEX NUT 5/16-18 31 P1028Z2031 BELT CLAMP15 PB03 HEX BOLT 5/16-18 X 1 32 PWR1012 WRENCH 10/12MM

16 PSW04 PUSH BUTTON SWITCH 33 P1028Z2033 SPECIAL HEX WRENCH 5MM

17 P1029Z2017 MOTOR 2 HP 220V 1PH 34 PWRCRD220S MOTOR CORD

17-1 P1028Z2017-1 MOTOR FAN COVER 101 PLABEL-14 ELECTRICITY LABEL

17-2 P1028Z2017-2 MOTOR FAN 102 PLABEL-59 HANDS/OUTLET LABEL

17-3 P1028Z2017-3 CAPACITOR COVER 103 PLABEL-12A READ MANUAL LABEL

17-4 P1028Z2017-4 CAPACITOR 300M 125V 1-3/4 X 3-3/8 104 P1029Z2104 MACHINE ID LABEL

17-5 P1028Z2017-5 JUNCTION BOX 105 PLABEL-57 EYE/LUNG LABEL

18 PFS03 FLANGE SCREW 10-24 X 3/8

G1028Z2 Parts List

G1029Z2 Parts List


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WARRANTY AND RETURNS


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Dust Collector g1029z2_m

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