Durus System Manual - GFK2470A

7/26/2019 Durus System Manual - GFK2470A

1/385

GEIntelligent Platforms

Programmable Control Products

DURUS Controllers

System Manual, GFK-2470A

May 2011


2/385

GFL-002

Warnings, Cautions, and Notesas Used in this Publication

Warning

Warning notices are used in this publication to emphasize that hazardous voltages,currents, temperatures, or other conditions that could cause personal injury exist in thisequipment or may be associated with its use.

In situations where inattention could cause either personal injury or damage to equipment,a Warning notice is used.

Caution

Caution notices are used where equipment might be damaged if care is not taken.

Note: Notes merely call attention to information that is especially significant tounderstanding and operating the equipment.

This document is based on information available at the time of its publication. While effortshave been made to be accurate, the information contained herein does not purport to cover alldetails or variations in hardware or software, nor to provide for every possible contingency inconnection with installation, operation, or maintenance. Features may be described hereinwhich are not present in all hardware and software systems. GE Intelligent Platforms assumesno obligation of notice to holders of this document with respect to changes subsequently made.

GE Intelligent Platforms makes no representation or warranty, expressed, implied, or statutorywith respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, orusefulness of the information contained herein. No warranties of merchantability or fitness forpurpose shall apply.

* indicates a trademark of GE Intelligent Platforms, Inc. and/or its affiliates. All othertrademarks are the property of their respective owners.

Copyright 2011 GE Intelligent Platforms, Inc.All Rights Reserved


3/385

Contact Information

iii DURUS Controllers System ManualMay 2011 GFK-2470A

If you purchased this product through an Authorized Channel Partner, please contact the seller

directly.

General Contact Information

Online technical support and

GlobalCare

http://www.ge-ip.com/support

Additional information http://www.ge-ip.com/

Solution Provider [email protected]

Technical Support

If you have technical problems that cannot be resolved with the information in this guide, please

contact us by telephone or email, or on the web atwww.ge-ip.com/support.

Americas

Online Technical Support www.ge-ip.com/support

Phone 1-800-433-2682

International Americas Direct Dial 1-780-420-2010 (if toll free 800 option is unavailable)

Technical Support Email [email protected]

Customer Care Email [email protected]

Primary language of support English

Europe, the Middle East, and Africa


Phone +800-1-433-2682EMEA Direct Dial +352-26-722-780 (if toll free 800 option is unavailable or if

dialing from a mobile telephone)

Technical Support Email [email protected]


Primary languages of support English, French, German, Italian, Czech, Spanish

Asia Pacific


Phone +86-400-820-8208

+86-21-3217-4826 (India, Indonesia, and Pakistan)

Technical Support Email [email protected](China)

[email protected](Japan)

[email protected](remaining Asia customers)


[email protected](China)
http://www.ge-ip.com/supporthttp://www.ge-ip.com/supporthttp://www.ge-ip.com/http://www.ge-ip.com/mailto:[email protected]:[email protected]://www.ge-ip.com/supporthttp://www.ge-ip.com/supporthttp://www.ge-ip.com/supporthttp://www.ge-ip.com/supporthttp://www.ge-ip.com/supportmailto:[email protected]:[email protected]:[email protected]:[email protected]://www.ge-ip.com/supporthttp://www.ge-ip.com/supportmailto:[email protected]:[email protected]:[email protected]:[email protected]://www.ge-ip.com/supporthttp://www.ge-ip.com/supportmailto:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]://www.ge-ip.com/supportmailto:[email protected]:[email protected]://www.ge-ip.com/supportmailto:[email protected]:[email protected]://www.ge-ip.com/supporthttp://www.ge-ip.com/supportmailto:[email protected]://www.ge-ip.com/http://www.ge-ip.com/support


4/385


5/385

Contents

GFK-2470A v

QuickStart Guide: Getting Started with DURUS ......................................................... 0-1

Introduction .................................................................................................................... 1-1

Overview of DURUS Controller Modules .......................................................................... 1-2General Specifications ............................................................................................. 1-3

Functional Specifications ......................................................................................... 1-4

I/O Specifications ..................................................................................................... 1-5

Controllers and Expansion Modules ................................................................................. 1-7

DURUS Controller Module Identification .................................................................. 1-7

DURUS-10 Controllers ............................................................................................. 1-8




I/O Expansion Option Modules .............................................................................. 1-10

Communications Option Modules .......................................................................... 1-10

Programming Software and Cables ....................................................................... 1-10

Accessories ............................................................................................................ 1-10

Comparison of DURUS Controller Features .......................................................... 1-11

Module Description ......................................................................................................... 1-13

Module Dimensions ................................................................................................ 1-13

Programming Features ................................................................................................... 1-14

Programming Formats ........................................................................................... 1-14

Program Transfer ............................................................................................................ 1-16

Communications Features .............................................................................................. 1-17

MODBUS RTU ....................................................................................................... 1-17

Profibus-DP ............................................................................................................ 1-17

DeviceNet ............................................................................................................... 1-17

Data Link and Remote I/O .............................................................................................. 1-18

Data Link Operation ............................................................................................... 1-18

Remote I/O Operation ............................................................................................ 1-18

Installation...................................................................................................................... 2-1

Examination ...................................................................................................................... 2-1

Environmental Guidelines ................................................................................................. 2-2

External Protection Devices ..................................................................................... 2-3

Mounting Instructions ........................................................................................................ 2-3

DIN Rail Installation .................................................................................................. 2-5

Panel Mounting ........................................................................................................ 2-7

Connecting an Expansion Module ........................................................................... 2-7

Field Wiring ....................................................................................................................... 2-8

Power Wiring ............................................................................................................ 2-9

Over-Current Protection ........................................................................................... 2-9

Field Wiring for 12-Point and 20-Point, 12/24VDC Input Modules......................... 2-10

Field Wiring for Analog Expansion Module ............................................................ 2-10

Sensor Wiring ......................................................................................................... 2-11


6/385

Contents

vi DURUS Controllers System ManualMay 2011 GFK-2470A

Field Wiring for 10-Point and 20-Point, 24VAC or 100/240VAC Modules ............. 2-11

Relay Output Wiring ............................................................................................... 2-11

Transistor Output Wiring ........................................................................................ 2-12

I/O Link or Remote I/O Wiring ................................................................................ 2-12

Precautions for Operation ............................................................................................... 2-12

Transferring Programs .................................................................................................. 3-1

Installing a Memory Option Module .................................................................................. 3-2

Connecting the Programming Computer .......................................................................... 3-4

Compatible Controllers for Transferring Programs with Programmer Cable ........... 3-5

Transferring Programs using the Durus Software ............................................................ 3-6

Function Blocks ............................................................................................................. 4-1

Programming Elements .................................................................................................... 4-2

Memory Usage in Function Block Mode ........................................................................... 4-3

Example Memory Usage .......................................................................................... 4-3

Contacts and Coils ............................................................................................................ 4-4

Input Contacts .......................................................................................................... 4-4

Keypad Inputs (Z Memory) ....................................................................................... 4-4

Normal Outputs ........................................................................................................ 4-5

Auxiliary Relays (M Memory) ................................................................................... 4-6

Auxiliary Relays (N Memory).................................................................................... 4-7

Timers and Timer Status Bits (T Memory) ............................................................... 4-8

Counters and Counter Status Bits (C Memory) ....................................................... 4-8

PWM Output Instruction ........................................................................................... 4-9

HMI Instructions ..................................................................................................... 4-12

DATALINK/Remote I/O .......................................................................................... 4-16

Shift ........................................................................................................................ 4-22

AQ (Analog Output) ................................................................................................ 4-23

AS (Add Subtract) .................................................................................................. 4-24

MD (Multiply-Divide) ............................................................................................... 4-26

PID (Proportional-Integral-Differential) ................................................................... 4-28

MX (Multiplexer) ..................................................................................................... 4-29

AR (Analog-Ramp) ................................................................................................. 4-31

DR (Data-Register) ................................................................................................ 4-36

Logic Blocks .................................................................................................................... 4-38

AND ........................................................................................................................ 4-38

AND (Edge) ............................................................................................................ 4-39

NAND ..................................................................................................................... 4-40

NAND (Edge) ......................................................................................................... 4-41

OR .......................................................................................................................... 4-42

NOR ....................................................................................................................... 4-43

XOR ........................................................................................................................ 4-44

NOT ........................................................................................................................ 4-44

Positive Input Differential (One-Shot) .................................................................... 4-45


7/385

Contents

GFK-2470A Contents vii

Negative Input Differential (One-Shot) ................................................................... 4-45

SET Output (Latch) ................................................................................................ 4-46

RESET Output (Unlatch) ........................................................................................ 4-47

Pulse Output (Flip/Flop) ......................................................................................... 4-48

Function Blocks ............................................................................................................... 4-49

Counters ................................................................................................................. 4-49

Timers .................................................................................................................... 4-64

Real Time Clock Instructions ................................................................................. 4-80

Compare Functions ................................................................................................ 4-93

MODBUS Functions ............................................................................................... 4-99

Keypad Operations in Ladder Logic Mode ................................................................. 5-1

Keypad Overview .............................................................................................................. 5-2

Backlight Display Control .................................................................................................. 5-3

Startup Screen .................................................................................................................. 5-4

Controller Main Menu in Ladder Mode ............................................................................. 5-7

Edit Ladder Logic ..................................................................................................... 5-8

Edit Function Blocks ................................................................................................. 5-8

Run / Stop the Controller .......................................................................................... 5-8

Clear the Current Program ....................................................................................... 5-8

Write a Program ....................................................................................................... 5-9

Read a Program ....................................................................................................... 5-9

Change the Controller Setup.................................................................................. 5-10

Set the Real-time Clock ......................................................................................... 5-11

DURUS System Errors ........................................................................................... 5-12

Enter Analog Gain and Offset ................................................................................ 5-13

Set or Change a Password .................................................................................... 5-14

Change the Display Language ............................................................................... 5-15

View Point States ............................................................................................................ 5-16

Expansion Inputs and Outputs ............................................................................... 5-17

Display the Applications HMI Screens ........................................................................... 5-18

Change a Preset .................................................................................................... 5-19

Ladder Logic Editing on the Keypad ............................................................................... 5-20

Keypad Functions in Ladder Mode ........................................................................ 5-20

Ladder Logic Entry Example .................................................................................. 5-21

Function Block Editing on the Controller ........................................................................ 5-27

Function Block Editing Examples ........................................................................... 5-34

Software Operation in Ladder Logic Mode ................................................................. 6-1

Using the Ladder Logic Programming Software ............................................................... 6-2

File Menu Functions ................................................................................................. 6-3

Edit Menu Functions ................................................................................................ 6-4

Operation Menu Functions ....................................................................................... 6-8

View Menu Functions ............................................................................................. 6-14

Editing Ladder Logic with the Programming Software.................................................... 6-16


8/385

Contents

viii DURUS Controllers System ManualMay 2011 GFK-2470A

Enter or Edit an Instruction..................................................................................... 6-17

Using the Ladder Logic Software in Keypad Mode ........................................................ 6-19

Button Functions in Keypad Mode ......................................................................... 6-19

Using the Computer Keyboard for Keypad Operations ......................................... 6-20

Keypad Operations in Function Block Mode .............................................................. 7-1

Keypad Overview .............................................................................................................. 7-2

Startup Screen .................................................................................................................. 7-3

Controller Main Menu in Function Block Mode ................................................................. 7-4

Edit Function Blocks ................................................................................................. 7-5

Edit Parameters ....................................................................................................... 7-5

Run / Stop the Controller .......................................................................................... 7-5

Clear the Current Program ....................................................................................... 7-5

Write a Program ....................................................................................................... 7-5

Read a Program ....................................................................................................... 7-6

Change the Controller Setup.................................................................................... 7-6

Set the Real-time Clock ........................................................................................... 7-7

DURUS System Errors ............................................................................................. 7-8

Enter Analog Gain and Offset .................................................................................. 7-9

Set or Change a Password .................................................................................... 7-10

Change the Display Language ............................................................................... 7-11

View Point States ............................................................................................................ 7-12

Expansion Inputs and Outputs ............................................................................... 7-13

Display the Applications HMI Screens ........................................................................... 7-14

Change a Preset .................................................................................................... 7-15

Edit Logic on the Controller ............................................................................................ 7-16

Keypad Functions in Function Block Mode ............................................................ 7-16

Editing Coils and Contacts ..................................................................................... 7-17

Editing Logic Blocks ............................................................................................... 7-19

Editing Function Blocks .......................................................................................... 7-20

Editing Parameters ................................................................................................. 7-21

Software Operation in Block Diagram Mode ............................................................... 8-1

Using the Block Diagram Programming Software ............................................................ 8-2

File Menu Functions ................................................................................................. 8-3

Edit Menu Functions ................................................................................................ 8-4

Operation Menu Functions ..................................................................................... 8-10

View Menu Functions ............................................................................................. 8-13

Using Simulation Mode ................................................................................................... 8-16

Changing the State of a Component ...................................................................... 8-18

Changing Function Block Parameters ................................................................... 8-18

Simulating a Data Link Function ............................................................................ 8-19

Using Monitor Mode ........................................................................................................ 8-20


9/385

Contents

GFK-2470A Contents ix

Programming in Block Diagram Mode ............................................................................ 8-22

Program Editing ..................................................................................................... 8-23

Program Elements ................................................................................................. 8-24

Programming Steps ............................................................................................... 8-25

Alignment ............................................................................................................... 8-35

MODBUS Communications .......................................................................................... 9-1

MODBUS Communications Overview .............................................................................. 9-2

Unicast or Broadcast Messages .............................................................................. 9-2

Messages and Responses ....................................................................................... 9-2

MODBUS Message Format ..................................................................................... 9-4

MODBUS Operation ................................................................................................. 9-4

MODBUS Commands .............................................................................................. 9-7

Register Addresses for MODBUS Communications .............................................. 9-10

MODBUS Slave Operation with Built-in RS-485 Port ..................................................... 9-31

Configuration .......................................................................................................... 9-31

Hardware Installation ............................................................................................. 9-33

MODBUS Slave Communications Module ..................................................................... 9-34

Module Specifications ............................................................................................ 9-34

Module Dimensions ................................................................................................ 9-35

Communications Parameters ................................................................................. 9-35

LEDs on the MODBUS Module .............................................................................. 9-36

Bus Termination ..................................................................................................... 9-37

Power Wiring .......................................................................................................... 9-37

MODBUS Wiring .................................................................................................... 9-37

Examples ........................................................................................................................ 9-38

Example 1 .............................................................................................................. 9-38

Example 2 .............................................................................................................. 9-41

Example 3 .............................................................................................................. 9-43

Example 4 .............................................................................................................. 9-45

PROFIBUS Communications ...................................................................................... 10-1

Overview ......................................................................................................................... 10-2

Influence on Cycle Scan Time ............................................................................... 10-2

The PROFIBUS Expansion Module................................................................................ 10-3

Specifications: PROFIBUS-DP Expansion Module ............................................... 10-4

Operation................................................................................................................ 10-5

Installation ....................................................................................................................... 10-6

Power Supply Connection ...................................................................................... 10-6

PROFIBUS-DP Bus Connection ............................................................................ 10-8

Startup .......................................................................................................................... 10-10

Setting the Station Address.................................................................................. 10-10

LED Status Displays ............................................................................................ 10-10


10/385

Contents

x DURUS Controllers System ManualMay 2011 GFK-2470A

The GSD File ................................................................................................................ 10-11

PROFIBUS Functions Defined in the GSD File ................................................... 10-13

Reading and Writing Durus Controller Data ......................................................... 10-14

Control Commands ....................................................................................................... 10-15

Byte 0: Activate the Service ................................................................................. 10-15

Read or Write Controller Run / Stop Status Command ....................................... 10-16

Read / Write Coils Command............................................................................... 10-17

Read / Write Function Blocks Command Basic Format ....................................... 10-18

DeviceNet Communications ....................................................................................... 11-1

Overview ......................................................................................................................... 11-2

Network Parameters .............................................................................................. 11-2

DeviceNet Features of the Module ........................................................................ 11-2

Operation................................................................................................................ 11-3

Configuration .......................................................................................................... 11-3

Module Description ................................................................................................ 11-3

Setting the Station Address.................................................................................... 11-4

Setting the Communications Rate ......................................................................... 11-4

Power Supply Connection ...................................................................................... 11-4

LED Status Displays .............................................................................................. 11-5

Device Profile .................................................................................................................. 11-6

Object Classes ....................................................................................................... 11-6

I/O Assembly Data Definitions ........................................................................................ 11-7

Parameter Configuration ........................................................................................ 11-8

DeviceNet Information .................................................................................................... 11-9

Message Types ...................................................................................................... 11-9

DeviceNet Services ................................................................................................ 11-9

DeviceNet Objects ................................................................................................. 11-9

DeviceNet Object Class Definitions .............................................................................. 11-10

Identity Object ...................................................................................................... 11-10

Router Object ....................................................................................................... 11-12

DeviceNet Object ................................................................................................. 11-13

Connection Object ................................................................................................ 11-15

Assembly Object .................................................................................................. 11-18

Class Attributes .................................................................................................... 11-18

Instance 6, 7, 110 Attributes (Input assembly, default is 6) ................................. 11-18

Instance 36, 37, 100 Attributes (Output assemble, default is 36) ........................ 11-18

Class Service ....................................................................................................... 11-18

Instance Services ................................................................................................. 11-18

Control Supervisor Object .................................................................................... 11-19

Instance Attributes ............................................................................................... 11-19


Interface Object .................................................................................................... 11-20

Instance Attributes ............................................................................................... 11-20



11/385

Contents

GFK-2470A Contents xi

Durus Controller Extended Object ....................................................................... 11-21

Instance Service ................................................................................................... 11-25

Application Examples .................................................................................................. A-1

Example 1: Lighting Control for Staircase ........................................................................ A-2

Additional Devices for Stair Lighting Application...................................................... A-2

Wiring Diagram for Stair Lighting Application .......................................................... A-2

Ladder Logic for Stair Lighting Application .............................................................. A-3

Example 2: Automatic Control of Entry Door .................................................................... A-4

Inputs and Outputs for Door Opener Application ..................................................... A-4

Wiring Diagram for Door Opener Application ........................................................... A-4

Ladder Logic for Door Opener Application ............................................................... A-5

Example 3: Ventilation System Control ............................................................................ A-6

Inputs and Outputs for Ventilation System Application ............................................ A-6

Wiring Diagram for Ventilation System Application ................................................. A-6

Ladder Logic for Ventilation System Application ..................................................... A-7

Example 4: Plant Gate Control ......................................................................................... A-8

Inputs and Outputs for Gate Control Application ..................................................... A-8

Wiring Diagram for Gate Control Application ........................................................... A-8

Ladder Logic for Gate Control Application ............................................................... A-9

Example 5: Counting Products for Packing .................................................................... A-10

Inputs and Outputs for Packing Application ........................................................... A-10

Wiring Diagram for Packing Application ................................................................. A-10

Ladder Logic for Packing Application ..................................................................... A-11


12/385


13/385

GFK-2470A Quick Start-1

QuickStart Guide: Getting Started with DURUS

This chapter provides a simple guide to connecting, programming, installing and operating your newDURUS controller. It is not intended to provide complete instructions for programming and installingthe system. Many steps refer to other sections in the manual for more detailed information.

Instal l DURUS Developm ent Softw are

Install the DURUS Development Software from CD or from the free Internet download available onthe Support website.

Connect Pow er to the DURUS Control ler

Always switch off power before wiring, connecting, installing, or removing any module.

Connect power to the controller using wiring diagrams below for AC or DC supply for the applicablemodels. See Chapter 2, Installation for complete wiring and installation instructions.

Connect the Programmin g Cable

Remove the plastic connector cover from the controller using a flathead screwdriver. Insert theplastic connector of the programming cable into the controller as shown in the figure below. Connectthe opposite end of the cable to an RS232 serial port on the computer.


14/385

Quick Start-2 DURUS ControllersSystem Manual May 2011 GFK-2470A

Establ ish Communicat ion between the Programm ing Software and the Control ler

1. Open the DURUS Development Software and select New Ladder Document.

2. In the Operation menu, select Link Com Port.

3. Select the correct Com Port number where the programming cable is connected to the computer,then press the Link button.

The DURUS Controller will begin to detect the connected smart relay to complete its connection.


15/385

GFK-2470A QuickStart Guide: Getting Started with DURUS Quick Start-3

Write a Simple Progr am

1. Write a simple one rung program by clicking on the leftmost cell at line 001 of the programminggrid, then click on the M contact icon on the ladder toolbar, as shown below. Select M01 andpress the OK button. See Chapter 4, Function Blocks for complete instruction set definitions.

Note: If the ladder toolbar is not visible at the bottom of the screen, select View>>Ladder Toolbarfrom the menu to enable.


16/385


2. Use the A key on your keyboard (or the A icon on the ladder toolbar) to draw the horizontalcircuit line from the M contact to the right most cell, as shown below.

3. Select the Q coil icon from the ladder toolbar and drop it onthe right most cells. Select Q01from the dialog and press OK as shown below. See Chapter 4, Function Blocks for completeinstruction set definitions.


17/385

GFK-2470A QuickStart Guide: Getting Started with DURUS Quick Start-5

4. Test the simple program. From the Operation menu, select the Write function and write theprogram to the connected smart relay as shown below.

5. Select the RUN icon from the toolbar, and select No when the pop-up message asks Do youwant to read program from module?, as shown below.


18/385


6. On the Input Status dialog, click on M01 to activate the contact M01 which will turn ON theOutput Q01 as shown below. The highlighted circuit will show active and the first Output (Q01)on the connected smart relay will be ON. See Chapter 6, Software Operation in Ladder LogicMode or Chapter 8, Software Operation in Function Block Mode for more detailed softwareinformation.


19/385

GFK-2470A 1-1

Introduction

This chapter describes the DURUS controller family of products. It lists the available modules, andgives their specifications.

Chapter 2, Instal lat ion,describes module installation and wiring.

Chapter 3, Transferr ing Programs ,explains how to set up a DURUS controller to transferprograms and data with a Memory Option Module or programmer.

Chapter 4, Program Funct ions, defines the coils, contacts, logic blocks, and function blocks thatcan be used in an application program.

Chapter 5, Keypad Operat ions in L adder Logic Mode,explains how to navigate the controllerLCD screens and make changes using the keypad, in Ladder Logic mode.

Chapter 6, Software Operat ion in Ladder Log ic Mode, explains how use the programmingsoftware for programming, simulation, and emulation in Ladder Logic mode.

Chapter 7, Keypad Operations in Func t ion Block Diagram Mode,explains how to navigate thecontroller LCD screens and make changes using the keypad, in Block Diagram mode.

Chapter 8, Software Operat ions in Func t ion Blo ck Diagram Mode, explains how use theprogramming software for programming, simulation, and emulation in Block Diagram mode.

Chapter 9, MODBUS Communicat ions, describes the MODBUS features that can be incorporatedinto a DURUS controller system.

Chapter 10, Prof ibus Comm unicat ions , describes how a Profibus-DP Expansion Module can beused to add Profibus slave communications to a DURUS controller.

Chapter 11, DeviceNet Comm unicat ion s, describes how a DeviceNet Expansion Module can beused to add DeviceNet slave communications to a DURUS controller.

Appendix A, Appl icat ion Examples ,provides sample applications for DURUS controllers.

Chapter

1


20/385

1-2 DURUS Controllers May 2011 GFK-2470A

1

Overview of DURUS Contr ol ler Modules

Key Features

Programmable Relay, AC or DC Inputs,Analog Inputs, Relay or DC Outputs

Models available for 12VDC, 24VDC,24VAC, and 100240VAC power. AC modelssupport 50/60Hz operation

Select models expandable up to 44 I/O

10-Point, 12-Point, 20-Point and 24-Pointmodels

Analog Inputs, 12-bit resolution, 010VDC

Analog Input Expansion, 12-bit resolution,010VDC or 020mA

265VAC / 30VDC Relay Outputs, 8AResistive Load (Isolated)

Available with or without Keypad / Display

4-line, 16-character LCD backlit display

31 custom user screens

8 programming keys

Retentive Flash memory

Multi-language support:

o English

o French

o German

o Spanisho Portuguese

o Chinese

o Italian

o Russian

o Turkish

Built-in Real-Time Clock

Program from front of controller or software

Software supports simulator mode

Windows-based programming

IC210DDR012-AA


21/385

GFK-2470A Chapter 1 Introduction 1-3

1

General Speci f icat ions

I tem Specif icat ion

Installation

Enclosure Type IP20

Installation method Panel-mount or DIN rail (35mm) installation

Mounting Orientation In accordance with Mounting Instructions in chapter 2.

EnvironmentalSpecifications

Operation temperature -20C55C (-4F131F)

Storage temperature -40C70C (-40F158 F)

Maximum humidity 90% (relative, non-condensing)

Maximum vibration 1G according to IEC60068-2-6

Vibration 0.075mm amplitude/1.0g acceleration

ShockIEC60068-2-27 standard15g peak, 11ms duration

MaximumNoise

EMI/EMC IEC/EN 61131-2: 2007

Weights Controllers 10-point: 230 gramsControllers 20 and 24-point: 345 gramsExpansion Units 8-point: 190 grams

Agency Approvals UL, C-UL, CE

Certification by Underwriter's Laboratories to UL508 and CSAC22.2 No 142 - M1987

CE MarkDeclaration of Conformity to EMC and Low Voltage

Directives

Dimension 729059.6 mm (WLH) DIN rail7210659.6 mm (WLH) Direct installation


22/385


1

I tem Specif icat ion

Power Supply

Input Power Voltage Range 24VDC Models: 20.4 to 28.8VDC12VDC Models: 10.4 to 14.4VDC

AC Models: 85265VAC, 50/60Hz

24VAC Models: 20.428.8VAC, 50/60Hz

Power Consumption 24VDC: 12-point: 125mA20-point: 185mA

12VDC: 12-point: 195mA20-point: 265mA

100240VAC: 100mA24VAC: 290mA

Wire Size (all terminals) 14 AWG (2.08mm2)

Backlight life Approximately 50,000 hours. Backlight remains on for 10seconds by default. Backlight option can be enabled to remainon continually.

Funct io nal Speci f icat ions

Programming

Programming languages Ladder/Function Block Diagram

Program Memory 300 Lines or 260 Function Blocks

Programming storage media Flash

Execution Speed 10ms/cycle

LCD Display 4 lines x 16 characters

Timers

Maximum Number Ladder: 31; FBD: 250

Timing ranges 0.01 second9999 minutes

Counters


Highest count 999999

Resolution 1

Real Time Clock

Maximum number Ladder: 31; FBD: 250

Resolution 1 minute

Time span available week, year, month, day, hour, minute

Compare Inst ruct ions (Analog, Analog*gain + Offset , Timer, Counter , Temperature Input (AT), Analog Output

(AQ), AS, MD, PI, MX, AR and DR Valu es)


Compare versus other inputs Analog, Timer, Counter, Temperature Input (AT), Analog Output(AQ), Analog*gain + Offset, AS, MD, PI, MX, AR, DR, or Numericvalues


23/385


1

I /O Specif ic at ion s

Discrete Inputs

Current consumption 4mA @12VDC

3.2mA @24VDC1.3mA @100-240VAC

3.3mA @ 24VAC

Input Signal OFF Threshold 24VDC: < 5VDC

12VDC: < 2.5VDC

100240VAC : < 40VAC

24VAC: 15VDC

12VDC: > 7.5VDC

100240VAC : > 79VAC

24VAC: >14VAC

Input On Delay 24, 12VDC: 5ms

240VAC: 25ms

120VAC: 50ms

24VAC: 5ms

Input Off Delay 24, 12VDC: 3ms

240VAC: 90ms

120VAC: 50ms

24VAC: 3ms

Transistor device compatibility NPN, 3-wire device only

High Speed Input frequency 1kHz

Standard Input frequency < 40 Hz

Required protection Inverse voltage protection required

Analog Inputs

Resolution Controller: 12 bit

Expansion Module: 12 bit

Voltage Range acceptable Controller: Analog input: 0-10VDC,

24VDC when used as discrete input

Expansion Module: Analog input 0-10VDC voltage or020mA current

Input Signal OFF Threshold < 5VDC (as 24VDC discrete input)

Input Signal ON Threshold > 9.8VDC (as 24VDC discrete input)

Isolation None

Short circuit protection Yes

Total number available In Controller: A1 to A4

In Expansion Module: A5 to A8


24/385


1

Relay Outpu ts

Contact material Ag Alloy

Current rating 8 Amp

HP rating 1/3HP@120V 1/2HP@250V

Maximum Load Resistive: 8A/pointInductive: 4A/point

Maximum operating time 15ms (normal condition)

Life expectancy (rated load) 100k operations

Minimum load 16.7mA

Transistor Outputs

PWM max. output frequency 0.5kHz (1ms on, 1ms off)

Standard max. output frequency 100Hz

Voltage specification 10-28.8VDC

Current capacity 1A

Maximum Load Resistive: 0.5A/point

Inductive: 0.3A/point

Minimum Load 0.2mA


25/385


1

Control lers and Expansion Modules

Several types of DURUS controllers are available, with and without the operator LCD/keypad. AllDURUS controllers can be easily connected to various types of expansion modules for additional I/Oand communications protocols.

DURUS controllers can support up to eight expansion units, including one Communications module.

Note: Versions 3.x and later series support a maximum of nine expansion units.

The analog input and communication modules must be connected to the far right side of allexpansion modules.

DURUS Contro l ler Module Ident i f icat ion

IC210 DAR 010

Controller family: DURUS

Controller Type:D = Expandable, with LCD/KeypadB = Expandable, without LCD/KeypadN = Not expandable; without LCD/Keypad.

No cover

Power Source:A = 24VACD = 12VDC

Output Type:R = RelayD = Transistor

Voltage of DC Power Source0 = 24V1 = 12V

Total Point Count


26/385


1

DURUS-10 Con trol lers

Part Number Descr ip t ion

IC210DAR010 10 points, AC Power Source, 6 AC in/4out (Relay 8 Amp), Expandable, with

LCD/Keypad

IC210BAR010 10 points, AC Power Source, 6 AC in/4out (Relay 8 Amp), Expandable, without

LCD/Keypad

IC210NAR010 10 points, AC Power Source, 6 AC in/4out (Relay 8 Amp), Not Expandable and

without LCD/Keypad. No cover.



IC210DAR012 12 points, 24VAC Power Source, (8) 24VAC in /(4) out (Relay 8 Amp),

Expandable, with LCD/Keypad

IC210DDR112 12 points, 12VDC Power Source, (6) 12VDC in /(4) out (Relay 8 Amp), (2) analog

inputs, Expandable, with LCD/Keypad

IC210DDR012 12 points, 24VDC Power Source, (6) 24VDC in /(4) out (Relay 8 Amp), (2) analog


IC210BDR012 12 points, 24VDC Power Source, (6) 24VDC in /(4) out (Relay 8 Amp), (2) analog


IC210NDR012 12 points, 24VDC Power Source, (6) 24VDC in /(4) out (Relay 8 Amp), (2) analog

inputs, Not Expandable and without LCD/Keypad. No cover.

IC210DDD012 12 points, 24V DC Power Source, (6) 24VDC in/(4) out (Transistor), (2) analog


IC210BDD012 12 points, 24VDC Power Source, (6) 24VDC in/(4) out (Transistor), (2) analog


IC210NDD012 12 points, 24VDC Power Source, (6) 24VDC in/(4) out (Transistor), (2) analog

inputs, Not Expandable and without LCD/Keypad. No cover.


27/385


1



IC210DAR020 20 points, AC Power Source, (12) AC in/8 out (Relay, 8 Amp), Expandable, with

LCD/Keypad

IC210BAR020 20 points, AC Power Source, (12) AC in/8 out (Relay, 8 Amp), Expandable, with

LCD/Keypad

IC210NAR020 20 points, AC Power Source, (12) AC in/8 out (Relay, 8 Amp), Not Expandable,

without LCD/Keypad. No cover.



IC210MDR124 24 points, 12V DC Power Source, (12) 12VDC in/8 out (Relay, 8 Amp), (4) analog

inputs, Expandable, with LCD/Keypad. Includes an RS-485, two-wire serial port.

IC210DDR024 24 points, 24V DC Power Source, (12) 24VDC in/8 out (Relay, 8 Amp), (4) analog


IC210BDR024 24 points, 24V DC Power Source, (12) 24VDC in/8 out (Relay, 8 Amp), (4) analog

inputs, Expandable, without LCD/Keypad

IC210NDR024 24 points, 24V DC Power Source, (12) 24VDC in/8 out (Relay, 8 Amp), (4) analog

inputs, not expandable, without LCD/Keypad. No cover.

IC210DDD024 24 points, 24V DC Power Source, (12) 24VDC in/(8) out (Transistor), (4) analog


IC210BDD024 24 points, 24V DC Power Source, (12) 24VDC in/(8) out (Transistor), (4) analog

inputs, Expandable, without LCD/Keypad

IC210NDD024 24 points, 24V DC Power Source, (12) 24VDC in/(8) out (Transistor), (4) analog

inputs, not expandable, without LCD/Keypad. No cover.

IC210MDR024 24 points, 24V DC Power Source, (12) 24VDC in/8 out (Relay, 8 Amp), (4) analog


IC210MDD024 24 points, 24V DC Power Source, (12) 24VDC in/(8) out (Transistor), (4) analog



28/385


1

I/O Expansion Op t ion Modules


IC210EAR008 Expansion module, 120/230VAC Power Source, (4) AC in/(4) out (Relay, 8 Amp)

IC210EAR208 Expansion module, 24VAC Power Source, (4) 24VAC in/(4) out (Relay, 8 Amp)

IC210EDR008 Expansion module, 24VDC Power Source, (4) 24VDC in/(4) out (Relay, 8 Amp)

IC210EDD008 Expansion module, 24VDC Power Source, (4) 24VDC in/(4) out (Transistor)

IC210EAI004 Analog expansion module, 24VDC power source, (4) Analog input Voltage or

Current

IC210EAO002 Analog expansion module, 24VDC power source, (2) Analog out 010VDC or

020mA

Comm unicat ions Opt ion Modules


IC210EMS001 Modbus RTU slave communications expansion module, 24V DC power source

IC210EPS001 Profibus-DP slave communications expansion module, 24V DC power source

IC210EDS001 DeviceNet slave communications expansion module, 24V DC power source

Programming Sof tware and Cables


IC646DUR001 DURUS Programming and Simulation Software

IC646DUR101 DURUS Programming and Simulation Software. Includes Programming Cable.

IC210CBL001 PC to DURUS Programming Cable

IC210CBL002 PDA to DURUS Programming Cable

Accessor ies


IC210TMP001 DURUS Portable Memory Pack


29/385


1

Comparison of DURUS Contro l ler Features

Part Number Power

Source

Discrete

Inputs

Discrete

Outputs

Analog

Inputs

Analog

Outputs

RTC LCD

Key

Expand-

able

Mot ion

IC210DAR010 85265VAC85265VDC

(6) AC or DC (4) Relay,8-amp

Yes Yes Yes

IC210BAR010 85265VAC85265VDC


Yes No Yes

IC210NAR010 85265VAC85265VDC


Yes No No

IC210DAR010 24VAC (8) 24AC (4) Relay,8-amp

Yes No No

IC210DDR112 12VDC (6) 12VDC (4) Relay,

8-amp

2 Yes Yes Yes 1KHz in

IC210DDR012 24VDC (6) 24VDC (4) Relay,8-amp


IC210BDR012 24VDC (6) 24VDC (4) Relay,8-amp

2 Yes No Yes 1KHz in

IC210NDR012 24VDC (6) 24VDC (4) Relay,8-amp

2 Yes No No 1KHz in

IC210DDD012 24VDC (6) 24VDC (4) 24VDC(Transistor)

2 Yes Yes Yes 1KHz in,PWM Out

IC210BDD012 24VDC (6) 24VDC (4) 24VDC(Transistor)

2 Yes No Yes 1KHz in,PWM Out

IC210NDD012 24VDC (6) 24VDC (4) 24VDC(Transistor)

2 Yes No No 1KHz in,PWM Out

IC210DAR020 85265VAC85265VDC


Yes Yes Yes

IC210BAR020 85265VAC85265VDC


Yes No Yes

IC210NAR020 85265VAC85265VDC


Yes No No

IC210DDR024 24VDC (12) 24VDC (8) Relay,8-amp


IC210BDR024 24VDC (12) 24VDC (8) Relay,8-amp 4 Yes No Yes 1KHz in

IC210NDR024 24VDC (12) 24VDC (8) Relay,8-amp

4 Yes No No 1KHz in

IC210DDD024 24VDC (12) 24VDC (8) 24VDC(Transistor)

4 Yes Yes Yes 1KHz in,PWM Out

IC210BDD024 24VDC (12) 24VDC (8) 24VDC(Transistor)

4 Yes No Yes 1KHz in,PWM

IC210NDD024 24VDC (12) 24VDC (8) 24VDC(Transistor)

4 Yes No No 1KHz in,PWM


30/385


1

Part Number Power

Source

Discrete

Inputs

Discrete

Outputs

Analog

Inputs

Analog

Outputs

RTC LCD

Key

Expand-

able

Mot ion

IC210MDR024 24VDC (12) 24VDC (8) Relay,8-amp

4 Yes Yes Yes 1KHz in,ModbusSlave

IC210MDD024 24VDC (12) 24VDC (8) 24VDC(Transistor) 4 Yes Yes Yes 1KHz in,PWM andModbusSlave

IC210MDR124 12VDC (12) 12VDC (8) Relay, 8A 4 Yes Yes Yes 1KHz in,ModbusSlave


31/385


1

Module Descr ipt ion

1. Power Supply terminals

2. LCD display3. Input terminals

4. Retractable mounting feet

5. DELete key

6. SELect key

7. Arrow keys

8. OK key

9. ESCape key

10. Communications port for computer or MemoryOption module

11. Output terminals

DURUS controllers provide a custom operator interface through their LCD and keypad. Up to 31unique screen displays can be created for each application program. Operators can monitor timers,counters, and other system functions. In Run mode, operators can edit the Preset Value of a Timer,Counter, or Compare instruction. To prevent unauthorized access, the program can be protectedusing a password. Displays can include information such as timer and counter values, operatormessages,

Module Dimensions


32/385


1

Programm ing Features

Programs can be created using the programming software or directly in the controller, using thekeypad and LCD.

Programming Formats

DURUS Controllers provide two different programming formats, ladder logic and function blockdiagram.

Ladder Logic Format

Basic Instructions:

Normal Output

Set Coil

Reset Coil

Differential instruction

Pulse output

Function Block Instructions:

Timers

Counters

Real-time Clock

Analog Compare

HMI Display

PWM output

Data Link/Remote IO

Shift

Add-Subtract

Multiply-Divide

PID

Multiplexer

Analog Ramp

Data Register

Ladder Form at in the Software

This example includes a Timer function block.

Ladder Format on the Control ler LCD

This example shows a Timer function block.


33/385


1

Funct ion Block Diagram Format

Basic Instructions:

NOT, AND, OR, NAND, NOR

XOR Set Coil

Reset Coil

Differential instruction

Pulse output

Function Block Instructions:

Timers

Counters

Real-time Clock

Analog Compare

HMI

PWM output

Add-Subtract

Multiply-Divide

PID

Multiplexer

Analog Ramp

Data Register

Func t ionBlock Diagram Form at in the Software

Block Diagram Format on the Contro l ler LCD


34/385


1

Program Transfer

Programs can be easily stored and transferred between modules using the optional Memory Pack(IC210TMP001). The same controller port can also be used for a cable connection to a computer

RS-232 port.

Control ler and Memory Pack Contro l ler with RS-232 Cable


35/385


1

Communicat ions Features

DURUS controllers provide the communications features listed below.

MODBUS RTU

DURUS controllers with built-in RS-485 ports can communicate with a controller or other deviceusing MODBUS RTU slave protocol.

DURUS controllers that do not have built-in RS-485 ports can implement MODBUS RTUcommunications via a MODBUS RTU Slave Communications Expansion Module, 24VDC(IC210EMS001). This module provides an RS-485 interface with communications rates up to57,600bps.

Chapter 9 describes the MODBUS RTU features provided by this module.

Prof ibus-DP

Chapter 10 describes the Profibus-DP features that can be incorporated into a DURUS controllersystem by including a Profibus-DP Slave Communications Expansion Module, 24VDC(IC210EPS001).

The Profibus-DP Slave Communications Expansion Module, 24VDC (IC210EPS001) alwaysoperates as network slave.

The GSD file can set up five different operating modules:

Read / write 14 bytes: Status of all coils, Run/Stop status of controller, function block values

Read 7 bytes: Coils (I, X, Q, Y)

Read 2 bytes : Coils (M)

Write 2 bytes: Coils (M)

Write 3 bytes: Coils (Q, Y)

DeviceNet

Chapter 11 describes the DeviceNet features that can be incorporated into a DURUS controllersystem by including a DeviceNet Slave Communications Expansion Module, 24VDC(IC210EDS001).

The DeviceNet Slave Communications Expansion Module operates as a DeviceNet Group II OnlySlave device, interfacing the DURUS controller to a DeviceNet communications bus. If a DeviceNetCommunications Expansion Module is installed in the controller, it must be the only communicationsmodule present.


36/385


1

Data Lin k and Remo te I/O

The Datalink function on DURUS controller models IC210MDR024, IC210MDD024 andIC210MDD124 can be linked to additional controllers of the same type via their RS-485 terminals.

Data Link Operat ion

Data Link operation uses MODBUS protocol to connect up to eight additional units to the controlleras independent slaves via the controllers RS-485 port. Each slave has its own application logicprogram and I/O.

W Memory1 8 9 16 57 64

ID =0 ID =1 ID =7

Each controller on the Data Link network writes 8 bits of data to a specific area of W memory.

Coil Type L 1 (L1 is assigned to Node ID 0 beingprogrammed) L2 to L8 (Address ofremote Nodes ID 1 to ID 7)

Function Mode 1 for Send (Broadcast out from ID 0)

2 for Receive (Receive from otherNodes (ID 1 to ID 7)

Coil Number I0108, X0108, Q0108,Y0108, M01 - 08

Select Address (Number of bits tobe masked)

1 to 8

From (Node data) W01 to W64

To (Mapped data from Node) I0108, X0108, Q0108, Y0108, M01 - 08

Each controller can read the W memory areas of the other controllers.

Remo te I/O Operation

In Remote I/O Mode operation, two controllers of the same type are linked as a master and slave.The inputs of the slave are mapped to the X (expansion) inputs of the master, and the outputs of theslave are mapped to the Y (expansion) outputs of the master. The modules are connected via theirRS-485 terminals, and exchange data using MODBUS RTU protocol. No application programming is

needed to transfer the data. In this type of system, the slave controller module does not run anapplication program. It is controlled by the application program in the master.

Master Slave


37/385

GFK-2470A 2-1

Installation

This chapter describes the basic installation steps for DURUS controller modules:

Installation Environment

Mounting Instructions

Field Wiring

I/O Link or Remote I/O Wiring

Inspection and Maintenance

WARNING

Compliance with the installation instructions and other information in this usermanual is absolutely necessary. Failure to comply could lead to improperoperation, equipment damage, or in extreme cases, even death, serious bodilyinjury, or damage to property.

Examinat ion

Every DURUS controller is tested and examined before shipment.After unpacking the DURUS controller module, check to be sure that the model number matches themodel number that was ordered. Look the module over for damage that may have occurred duringshipment. If there is any sign of damage, do not connect the DURUS controller to a power supply.

2

Chapter


38/385


2

Environmental Guidel ines

Ambient temperature within -20C to 55C (-4 to 131F).

Relative humidity less than 90%. There should be no combustible, corrosive or flammable gases

The environment should not have excessive dust, salty air or conductive materials (iron powder,etc) that could cause internal short circuits.

The controller should not be installed where it will be exposed to direct sunlight.

The controller should not be exposed to water, oil or chemicals.

Provide adequate ventilation space.

Avoid excessive vibration. If vibration cannot be avoided, an anti-rattle mounting device shouldbe installed to reduce vibration.

Locate the PLC equipment as far away from high voltage equipment and power generationequipment as possible.

Take appropriate measures when installing systems in locations:

- subject to static electricity or other forms of noise,

- subject to strong electromagnetic fields,

- close to power supplies.

When installing models with no cover, ensure that no wiring or foreign materials can fall onto theexposed circuits and components. Damage to equipment, fire, or damage to property couldresult.


39/385

GFK-2470A Chapter 2 Installation 2-3

2

External Protect ion Devices

The following external protection device should be installed:

Emergency-Stop circuit

Protection circuit

Operation circuit for high-voltage components

Mount ing Inst ruc t ions

The wiring for a DURUS controller is open and exposed. For models with no cover, all electricalcomponents are exposed. It is required that the DURUS controller be installed in an enclosure orcabinet to prevent accidental contact or exposure to the electrical circuits and components.

For improved EMI/EMC performance and to meet the requirements for CE Marking, the Durusmodules are to be mounted within an RF protected enclosure with wiring not to exceed three meters.

External wiring to the enclosure is to be routed through metal conduit.

Durus modules are to be installed by trained professionals for use only in industrial environments.

DURUS modules can be mounted on a DIN rail, or panel-mounted for greater resistance tomechanical vibration and shock. Modules must be mounted in an upright position on a verticalsurface or horizontal DIN rail. The diagrams below show correct mounting orientation. Modules mustnot be mounted on a horizontal surface or in a rotated orientation.

Always disconnect power before wiring, connecting, installing, or removing any module.


40/385


2


41/385


2

DIN Rail Instal lat ion

Always switch off power before wiring, connecting, installing, or removing any module.

DURUS controllers and expansion modules snap easily onto a DIN rail. With the retractablemounting tabs pushed in: (1) Place the module over the DIN rail so that the upper mounting tabhooks behind the rail. (2) Pivot the module downward until it clicks into place, with the lower tab(s)secured around the rail.

To remove a module from the DIN rail: (1) pull out the retractable mounting tab(s) to release the DINrail, and (2) pull the module away from the rail.

To add an expansion module (with the expansion connector installed), press the latch on theexpansion module and slide it on the DIN rail to connect it to the master unit.

Q2Q1

Output 4 x Relay / 8A

Q4Q3

DC 24V Input 8 x DC(A1,A2 0

~10V)

I3 I4I2I1-+ A2I6A1I5

Y4

Y3

Y2Y1

AC 100~240VNL


Run

X3X2X1 X4Input

4AC

Connector

DIN Rail

Latch

Removing Module from a DIN RailInstalling Module on a DIN Rail


42/385


2

Mount ing Clamps

For modules installed on a DIN rail, mounting clamps should be installed at each end of theequipment to hold it in place.

Mounting Clamp

DIN Rail


43/385


2

Panel Moun t ing

For panel mounting, extend the modules retractable mounting tabs and use M4 screws to mount theunit on the panel as shown below.

Connect ing an Expansion Modu le

To connect an expansion module (with the expansion connector installed), (1) press the latch on theExpansion module and (2) plug it into the master module as shown below. (3) Mount the Expansionunit on the panel with two screws.

Q1

DC 24V Input 8 x DC(A1,A2 0

~10V)


+

AC 100~240V

Q4

Q3

Q2

Y3

Y4

Y2Y1


A2A1I5I4 I6I1 I2- I3 X4X3X1X2

Run

NL

Input4AC

Latch

Connector


44/385


2

Field Wiring

Use 0.753.5mm2cable as the external wire.

The I/O signal wires must not be routed parallel to power wires or high-current wires, or locatedin the high-current cable trays to prevent signal interference.

Firmly fasten wires with lock screws to ensure good contact.

Tighten the lock screws using 46kgf.cm torque.

Sensors should be connected using 3-wire cable only.

Use appropriate fusing between output terminals and loads to avoid short circuits on the loadside.

CAUTION

Improper wiring and installation can lead to death, serious bodily injury or damage to property.

The DURUS controller should only be installed and wired by properly experienced and certifiedpersonnel.

Be sure that the wiring of the DURUS controller meets all applicable regulations and codesincluding local and national standards and codes.

Be sure to properly size cables for the required current rating.

Always separate AC wiring, DC wiring with high-frequency switching cycles, and low-voltagewiring.


45/385


2

Power Wir ing


Connect power to the DURUS Controller as shown below.

Over-Current Protect ion

DURUS modules do not include internal protective fusing for outputs. External fusing should beinstalled between the each power source and load.


46/385


2

Field Wiring fo r 12-Point and 20-Poin t, 12/24VDC Inpu t Modules


(1) Fuse (2A)

(2) Surge absorber (36V DC)

Field Wir ing for Analog Expansion Module


47/385


2

Sensor Wir ing

Use 3-wire, PNP only.

Field Wiring fo r 10-Point and 20-Poin t, 24VAC or 100/240VAC Modu les

(1) Fuse (2A)

(3) Surge absorber (400V AC)

Relay Output Wir ing

(4) Fuse or short circuit protective device


48/385


2

Transistor Output Wir ing

I/O Lin k o r Remo te I/O Wir ing

In accordance to EIA RS-485 standard, DATA LINK can connect up to eight modules. Remote I/Ocan only connect two modules, a master and slave.

The power supply and the I/O supply must share the same power source.

Termination (6) should be added at the first and last device on a multidrop link. Only short-circuitthe first and the last modules.

Precaut ion s for Operat ion

WARNING

To ensure safe operation, complete system-level functional and safety testingmust be conducted. Do not operate the DURUS controller until all testing iscomplete and safe operation is confirmed. Testing should include potential faultconditions.

When power is On, never contact the terminals, exposed conductors, or electricalcomponents.

Failure to observe the above precautions could result in improper operation,equipment and property damage, personal injury, or death.

Use of safety protection such as an emergency stop and interlock circuit is highlyrecommended so that the DURUS controller can be shut down immediately.


49/385

GFK-2470A 3-1

Transferring Programs

This chapter explains how to transfer programs using a programming cable or optional Memory

Option module.

The Memory compartment on the front of a Durus controller module provides a port for transferring

application programs. The compartment can be used for either a Memory Option module

(IC210TMP001) or a programmer cable (IC210TCM001).

The same controller port can also be used for a cable connection to a computer RS-232 port.Control ler and Memory Pack Contro l ler with RS-232 Cable

Chapter

3


50/385


3

Insta l ling a Memo ry Opt ion Module

A Memory Option module can be used to transfer programs from one controller to another. See the

list of compatible controller types on the next page.

To install a Memory Option module:

1. Be sure that power to the Durus Controller module is turned OFF.2. Remove the cover of the memory compartment on controller module with a flathead screwdriver.

3. Plug the Memory Option module into the slot, and power up the controller.

From the display keypad on the face of the Durus controller, select either WRITE (to the

Memory module) or READ (from the Memory module) to transfer the program to or from the

Memory module.

For modules with no keypad or display (catalog numbers starting with IC210Nxxxxx), when

power is applied to the controller, the program in the Memory module is automatically

downloaded and executed.

4. Remove power to the controller, and take the Memory module out of the controller port.

5. The Memory Pack can now be used to copy the same program to a compatible DURUS

controller. Power to the controller must be OFF when installing or removing the Memory module.

Compat ib le Contro l lers for Transferr ing Programs Using a Memory Pack

Programs in different types of controllers may not be compatible. See the table below.

Programs can be transferred from:

10/12 point controller to a 20-point controller

AC controller to a DC controller

Controller with relay outputs to a controller with transistor outputs

Controller without built-in MODBUS to a controller with built-in MODBUS

Programs cannotbe transferred from:

20 point controller to a 10/12 point controller

DC controller to an AC controller

Controller with transistor outputs to a controller with relay outputs

Controller with built-in MODBUS to a controller without built-in MODBUS.


51/385

GFK-2470A Chapter 3 Transferring Programs 3-3

3

Controller models without a keypad or display (catalog numbers IC200Nxxxxx) requireversion

2.1 or later firmware to receive programs from controllers with catalog numbers IC200Dxxxxx.

Transfer

From

Transfer

To

DDR

012

BDR

012

NDR

012

DDD

012

BDD

012

NDD

012

DAR

010

BAR

010

NAR

010

DDR

024

BDR

024

NDR

024

DDD

024

BDD

024

NDD

024

DAR

020

BAR

020

NAR

020

MDR

024

MDD

024

DDR012 2.1 2.1 2.1 2.1

BDR012

NDR012

DDD012 2.1

2.1

BDD012

NDD012

DAR010 2.1 2.1 2.1 2.1 2.1 2.1

BAR010NAR010

DDR024 2.1 2.1

BDR024

NDR024 2.1 2.1 2.1 2.1 2.1 2.1

DDD024 2.1

BDD024

NDD024 2.1 2.1 2.1 2.1 2.1 2.1

DAR020 2.1 2.1 2.1 2.1

BAR020

NAR020 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1

MDR024

MDD024


52/385


3

Connect ing the Programm ing Computer

A communications cable (IC210TCM001) can be attached for monitoring the controller or for

exchanging programs and data. See the list of compatible controllers for exchanging data on the

next page.

1. Be sure that power to the Durus controller is turned OFF.

2. Remove the cover of the memory compartment of the controller with a flathead screwdriver. Do

not discard the cover.

3. Insert programmer cable into the slot

4. Connect the other end of the programmer cable with the RS-232 communication port on the

computer.

5. Instructions for reading and writing a program are located later in this manual.


53/385

GFK-2470A Chapter 3 Transferring Programs 3-5

3

Compat ib le Contro l lers for Transferr ing Programs wi th Programm er

Cable

Transfer

From

Transfer

To

DDR012

BDR012

NDR012

DDD012

BDD012

NDD012

DAR010

BAR010

NAR010

DDR024

BDR024

NDR024

DDD024

BDD024

NDD024

DAR020

BAR020

NAR020

MDR024

MDD024

DDR012

BDR012

NDR012

DDD012

BDD012

NDD012

DAR010

BAR010

NAR010

DDR024

BDR024

NDR024

DDD024

BDD024

NDD024

DAR020

BAR020

NAR020

MDR024

MDD024


54/385


3

Transferr ing Programs using the Durus Sof tware

To transfer programs using the programming software, first establish communication as described

on page 3-4.Then, from the Operation menu, select either Read or Write:


55/385

Function Blocks

This chapter describes the elements of ladder logic and block diagram application programs

for a DURUS Controller.

Programming Elements

Memory Usage in Function Block Mode

Contacts and Coils

Input Contacts Keypad Inputs Normal Outputs Auxiliary Relays Timers and Timer Status Bits Counters and Counter Status Bits Positive Input Differential Instruction Negative Input Differential Instruction PWM Output HMI Instruction Datalink / Remote I/O Shift

Logic Blocks

AND AND (Edge) NAND NAND (Edge) OR NOR XOR NOT Pulse Set / Reset

Function Blocks

Counters Timers Real-Time Clock Instructions Compare Functions PWM Output Instruction HMI Instructions Datalink / Remote I/O MODBUS Functions

Chapter

4


56/385

4

Programm ing Elements

General

Output

SET

Output

RESET

Output

Pulse

Output

N.O

Contact

N.C.

Contact

Ana log

Input

Analog

Output

Quant i ty

andDesignat ion

-[ () () (P)

Input Contact I i12 (I1IC /i1iC)

Keypad Inputs Z z 4 (Z1Z4)

Expansion InputContact

X x12 (X1XC /x1xC)

Auxiliary Contact M M M M M m15 (M1MF /m1mF)

Output Coil Q Q Q Q Q q8 (Q1Q8 /q1q8)

Expansion Input Coil X x12 (X01X0C/x01x0C)

Expansion OutputCoil

Y y12 (Y1YC /y1xC)

Counter C C c31 (C1C1F /c1c1F)

Timer T T T t31 (T1T1F /t1t1F)

Differential (one-shot)

Dpositive

dnegative

RTC R R r31 (R01R1F /r01r1F)

Analog Comparator G G g31 (G01G1F /g01g1F)

HMI H 31 (H0H1F)

PWM, PLSY P 2 P01P02)

DATA-LINK L 8 (L01L08)

SHIFT 1 (S01)

Analog Input A 8 (A01A08)

Analog InputParameter

V 8 (V01V08)

Temperature Input AT 4 (T01T04)

Analog Output AQ4 (AQ01

AQ08)

Add-Subtract AS AS31 (AS0AS1F)

Multiply-Divide MD MD31 (MD01MD1F)

PID PID PID15 (PID01PID0F)

Data Multiplexer MX MX15 (MX01MX1F)

Analog Ramp AR AR15 (AR01AR0F)

Data Register DR DR240 (DR01

DRF0)


57/385

4

Memory Usage in Funct ion B lock Mode

In Function Block Diagram edit mode, the logic blocks and function blocks share system

memory, as shown below. So, for example, a Logic Block uses one unit of memory. A Mode 7

Timer uses 1 function block unit plus 2 Timer units.

Funct ion

BlockTimer Counter

RTC

Comparator

Ana log

Comparator

Total Memory 99 31 31 31 31

Logic Block 1

Timer Mode 06 1 1

Timer Mode 7 1 2

Counter Mode 08 1 1

RTC Mode 04 1 1

Compare Mode 08 1 1

Example Memory Usage

When the Function Block Diagram program contains:

Two AND Logic Blocks

One OR Logic Block

Two Timers Mode 1

One Counter Mode 1

One RTC mode 1 Function Block

The total Function Blocks used are 2+1+2+1+1=7. The remainder is 99 (total memory)7

(Function Blocks) = 92.

The timers used are 2 (Function Blocks) + 2 (Timers ) = 4. The remainder is 31 (total timers)

4 = 27.

The number of counters used is 1, and the remainder is 31 (total timers)1 = 30.

The number RTC functions used is 1, and the remainder is 31 - 1=30.

The compare function is not used, so the remainder is 31.


58/385

4

Contacts and Coi ls

Input Con tactsThe controller assigns digital inputs to I (input) memory. The number of digital inputs available

(6, 8, or 12) depends on the controller model. Expansion inputs are assigned to X memory.

Ladder Diagram Form at for Input Con tacts

In the example below, when input I1 is activated, output point Q1 turns on.

Funct ion Block Form at for Inputs

Keyp ad Inpu ts (Z Memo ry)

The controller assigns keypad inputs to Z memory. The number of Z inputs available is 4.

Digital outputs are assigned to Q memory. Depending on the controller model, the number of

digital Q output points is either 4 or 8.


59/385

4

Normal Outputs

8 digital output points are available. Expansion outputs are assigned to Y memory.

A Normal output turns On when the preceding input goes On.

Timing Diagram for Norma Output

I1 OFF ON OFF

Q1 OFF ON OFF

Ladder Diagram Form at for Normal Output

LCD Format: I1[Q1

Software Example:


60/385

4

Au xi l iary Relays (M Memory )

Auxiliary relays are digital internal memory bits used to control a ladder logic program. Th

Durus System Manual - GFK2470A

Documents

Transcript of Durus System Manual - GFK2470A