DuraHold Installation Guide...DuraHold Installation Guide ©2007 Risi Stone Systems introduction 5...

48
Installation Guide DuraHold ® segmental retaining wall

Transcript of DuraHold Installation Guide...DuraHold Installation Guide ©2007 Risi Stone Systems introduction 5...

Page 1: DuraHold Installation Guide...DuraHold Installation Guide ©2007 Risi Stone Systems introduction 5 subsectionthe DuraHold system The DuraHold system is a solid, modular concrete retaining

Installation Guide

DuraHold®

Since 1974, innovation has been a way of life for Risi Stone Systems. Today, Risi Stone Systems’ retaining walls are the products of choice for landscape, construction and municipal projects internationally.

The patented components, developed by Risi Stone Systems, have been licensed to concrete producers in major markets throughout the world. These producers employ the latest computer and robotic technology in the production of the finest modular concrete retaining wall system.

For more information on the right product for your project,visit our website

www.risistone.comor contact us at 1.800.656.WALL • [email protected]

Manufactured under licence from The proprietary products and designs described herein are covered under one or more of the following: US Pat. 4,815,897 • US Pat. 4,490,075 US Pat. 5,622,456 • US Pat. 5,064,313 • US Pat. D 403,437 • US Pat. D 403,785 • US Pat. D 370,272 • Cdn. Pat. 1,182,295 • Cdn. Pat. 1,204,296Cdn. Pat. 2,145,344 • Cdn. Pat. 2,017,578 • Ind. Des. 83,773 • Ind. Des. 78,184. Other domestic and foreign patents and designs are pending.

segmental retaining wall

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Risi Stone Systems

8500 Leslie Street, Suite 390

Thornhill, ON L3T 7M8 Canada

© 2007 by Risi Stone Systems

All rights reserved. Published 2007

Printed in Canada

Risi Stone Systems has attempted to ensure that all information contained in this guide

is correct. However, there is the possibility that this guide may contain errors. Review all

designs with your local sales representative prior to construction. Final determination of

the suitability of any information or material is the sole responsibility of the user.

Toll-free: 1-800-626-WALL (9255)

Fax: 905-882-4556

Email: [email protected]

Web: www.risistone.com

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contents

Introduction 4

the DuraHold system 5

unit details 7

overview of a successful project 8

following the design 9

Installation 11

single-depth installation procedure 12

single crib installation procedure 15

double crib installation procedure 18

reinforced srw installation procedure 20

alternate reinforced fill materials 23

vertical walls 24

Details 25

outside corners 26

inside corners 31

curves 37

fences 39

obstructions 41

internal drainage 42

external drainage 43

steps 46

terraces 48

finishing details 49

Specifications 50

Glossary 67

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Introduction

the durahold system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

block details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

overview of a successful project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

following the design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

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DuraHold Installation Guide ©2007 Risi Stone Systems

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subsectionthe DuraHold system

The DuraHold system is a solid, modular concrete retaining wall system that is used to stabilize and contain earth embankments, large or small. Today, the DuraHold system and several other re-taining wall systems licensed by Risi Stone Systems are manu-factured and installed across North America and internationally.

In the DuraHold system, the facing is constructed from a sin-gle mass-produced modular unit. Because the units are solid, they can be modified by cutting. Specialized units like coping and corner units are available to help speed the installation of wall features. The DuraHold system can be constructed in three basic configurations: a DuraHold Single-Depth Conventional SRW, a DuraHold Geogrid Reinforced SRW, or a DuraHold Crib SRW.

There are many applications for DuraHold retaining walls. Most examples can be divided into the three aforementioned config-urations which, more or less, follow two basic uses: landscape applications and structural applications.

In landscape applications, the primary purpose of retaining walls is aesthetic in nature. Some examples of DuraHold landscape uses are water and terraced applications. Most landscape ap-plications call for walls under 1.2 m (4 ft) in height, with minimal loads being applied to the wall. Consequently, most landscape walls are built as conventional SRWs.

In structural applications, the primary function of retaining walls is to provide structure and strength to steep slopes or cuts. Some common structural uses for DuraHold retaining walls are high walls, some in excess of 7.5 m (25 ft); walls required to support parking, roads, or highways; and erosion protection along streams or lakes. In most of these cases, geosynthetic reinforcement is used or a crib structure is required. Crib SRWs utilize tieback and deadman units to increase the maximum al-lowable wall height. This configuration is particularly useful for construction in tight spaces (e.g. close to a property line).

The DuraHold system is supported by local manufacturers and Risi Stone Systems. Local manufacturers will make every at-tempt to answer general questions and they will gladly provide customers with answers for site-specific applications. Each lo-cation has access to prepared information on the DuraHold system and has plenty of experience installing it. The RisiWall design software also helps to provide solutions for specific site designs. Unique applications often necessitate the assistance of a Professional Engineer. Risi Stone Systems can provide these solutions through its Engineering Design Assistance program.

features & benefitsThe DuraHold system has a number of features that make it unique. Each of these features has been developed to give a DuraHold retaining wall the advantages of increased beauty, simplified installation, and greater strength. These features benefit the owner by lowering the entire cost of the retaining wall, both during installation and well into the future.

Modular Retaining Wall SystemWall is flexible, yet retains its structural characteristics.

A compacted granular base is all that is required.

Solid Unit Manufactured From 35 MPa (5000 psi) ConcreteProvides wall with greater durability.

no voids or cores to be filled.

Solid units are easy to modify.

No hollows to be filled with gravel and compacted.

Tongue and Groove InterlockInterlocking mechanism molded into the units so there are no separate pins or clips.

rates increase.

Units are dry-stacked.

Units are self-aligning and self-battering.

courses automatically align horizontally and vertically.

Creates a continuous interlock throughout the wall.

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DuraHold Installation Guide ©2007 Risi Stone Systems

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Size and WeightThe DuraHold units range in weight from 395kg (870 lbs) up to 790kg (1740 lbs). As a result, these units must be machine-placed.

DuraHold with Geogrid ReinforcementAbility to construct higher walls.

and extra material charges.-

al SRWs, and higher geogrid reinforced SRWs.

Choice of Configurations

have the same appearance.

DuraHold Crib StructureAbility to construct higher walls.

-erty line).

higher geogrid-reinforced SRWs while maintaining the same appearance.

Choice of Configurations

have the same facia.

90º and 45º Corner UnitsManufactured to speed construction.

Complementing AccessoriesAll the standard features for retaining walls can be supplied by the manufacturer.

Technical Support and Engineering Design AssistanceTechnical expertise developed over thirty years through experi-ence and testing is available to customers.

constructed.

designs for stable retaining wall structures.

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subsectionunit details

Due to local conditions and preferences, the licensed manu-facturer may produce the DuraHold system with one or more minor variances. These differences in no way affect the per-formance of the wall.

coloursDuraHold is manufactured in a standard grey colour, but minor variation may be due to concrete mixes. Special-order colours may be available in some locations.

closed-end copingSome manufacturers produce closed-end coping units that can be used to hide the groove in the bottom of the coping unit at lo-cations where the retaining wall steps up or down.

DuraHold System Units Face Width Back Width Height Depth Mass

Standard Unit

72 in 72 in 12 in 24 in 1610 lbs

1830 mm 1830 mm 305 mm 610 mm 732 kg

Tapered Half Unit

36 in 34 in 12 in 24 in 771 lbs

915 mm 876 mm 305 mm 610 mm 350 kg

90° Corner Unit

60 in 60 in 12 in 24 in 1363 lbs

1525 mm 1525 mm 305 mm 610 mm 620 kg

45° Corner Unit

60 in 60 in 12 in 24 in 1422 lbs

1525 mm 1525 mm 305 mm 610 mm 646 kg

Tieback Unit

72 in 72 in 12 in 24 in 1650 lbs

1830 mm 1830 mm 305 mm 610 mm 750 kg

Coping Unit

72 in 72 in 12 in 24 in 1568 lbs

1830 mm 1830 mm 305 mm 610 mm 713 kg

Half Coping Unit

36 in 36 in 12 in 24 in 789 lbs

915 mm 915 mm 305 mm 610 mm 359 kg

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subsectionoverview of a successful project

The following procedure is recommended for the construction of segmental retaining walls over 1.0m (3.0 ft) in height, or as re-quired by local building codes.

Clear Plan

utilities, property lines, visible water features, etc., established.-

ground utilities that may not be visible in aboveground assessment.

architect, engineer, architect) based on owner’s requirements and site limitations. Includes proposed grades, retaining wall geometry, slopes, proposed use of land (parking areas, water detention, landscape), relocation of existing structures/util-ities, new structures/utilities, location of trees, etc.

agencies for approval.

required.

Assessment of Subsurface Conditions

conditions of site, including soil types, characteristic proper-ties, in-situ state, groundwater conditions, overall slope sta-bility, bearing capacity.

-tion techniques, effects of proposed and existing structures, ground improvements, erosion protection, drainage consider-ations, anticipated settlement, etc., should be identified.

Site-Specific Retaining Wall Design

provided to the wall design engineer.

the Design Assistance Program (contact local manufacturer for details), or a third-party engineer qualified in this field. The design must synthesize all available information and include cross-section and/or elevation-view drawings, specifications, calculations, quantities, and related construction details.

Pre-Construction Meeting

representative, general contractor, installer, inspecting engin-eer, supplier, etc.) attend a pre-construction meeting to define schedule and clearly state responsibilities.

-tion of the wall, but who may do future work that could influ-ence the wall (e.g. paving, installing fences) should attend the meeting to understand the limitations of the wall and address precautions.

-tude of potential problems!

Geotechnical Inspection & General Review

a qualified engineer be retained to provide geotechnical in-spection and general review of the SRW construction. These two functions can be conducted by the same individual, or a General Review Engineer may rely on the inspection and test reports of a third-party geotechnical engineer. (Refer to Specifications for details on scope and responsibilities).

Proper Installation

good construction practice is necessary.

construction.

Engineer.

Final Grading-

lowing construction to divert water away from the wall and create the optimum condition for great performance.

Letter of General Conformance

the wall has been constructed in general conformity with the design and specifications.

Safety Notes

equipment and vehicles

good condition

specified by the equipment manufacturer

your local government

It is critical that the contractor read and understand the wall design and specification prior to

undertaking the work.

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subsection

understanding the designDepending on the stage in the design process, there are gener-ally three potential types of design:

Typical DesignNon-site–specific design(s) selected from Risi Stone Systems’ library of assumed-conditions engineered cross-section draw-ings (all available at risistone.com). Selected based on prelimin-ary information regarding proposed maximum wall height, use of structure, grading, etc. Suitable for preliminary cost estimates, feasibility studies, and conceptual approvals. Typical Designs should not be used for construction.

Preliminary DesignA site-specific design produced for preliminary purposes when some details of the required design information is not yet avail-able. Includes all elements needed to construct the wall, but is not considered ready for construction as it remains con-tingent on verification of some site-specific detail(s). Includes site-specific cross-section drawings, elevation views, specifica-tions, quantity calculations, details, statement of limitations, etc. Preliminary Designs should not be used for construction.

Final DesignAll necessary information has been established and the design has been deemed ready for construction. A Final Design can be sealed by an engineer.

components of the designThe design should clearly provide all information necessary to construct the proposed SRW structure. The basic compon-ents are as follows:

Design Notes / LimitationsThe design should include information regarding the design standard used, limitations of design, status of design (prelim-inary or final), design parameters and their source, design as-sumptions, purpose of the wall, and potential construction issues. The design should also highlight any further review that is required by other parties.

Cross-Section Drawing(s)The cross-section drawing is usually provided to illustrate the general arrangement of the wall, soil zones, assumed param-eters, structural elements, water levels, etc. A cross-section drawing is normally provided for the maximum height section through the wall and/or the most critical section. Additional cross-sections may be provided to indicate variable conditions or wall orientation (terraces/location of structures) throughout.

Elevation-View Drawing(s)The elevation view or profile view of the wall depicts the wall as a whole, straightening corners and curves, essentially laying the wall out flat on the page. This drawing details the overall geom-etry of the proposed wall, steps at the top and bottom of wall, required geogrid length and placement (where applicable), lo-cation of other structures, etc. This drawing provides the con-tractor with an exact model upon which to establish grades and construct the wall.

Calculations and Quantity EstimatesRisi Stone Systems conducts analysis using several sophisti-cated design software applications. One application routinely used is the RisiWall design software (available at risiwall.com), a state-of-the-art SRW design program with over a decade of re-search and development built into it. Risi Stone Systems’ design reports typically feature the RisiWall design output. The detailed results of the analysis (design calculations, all design param-eters, quantity calculations, etc.) may be included in the design report depending on the project requirements. The quantity cal-culations exactly represent the wall layout provided in the eleva-tion view and Calculated Panel Geometry section of the RisiWall output. The contractor is responsible for verifying the quantities provided by checking the most recent grading information, and/or site grading, against the elevation view provided.

DetailsThe cross-section and elevation-view drawings are to be used in conjunction with the related detail drawings. These may include handrails, corners, curves, stepping foundation, steps, etc. Adherence to these details is vital for optimum wall performance.

SpecificationsThe Design should include standard specifications that out-line specific requirements of the Design, Construction, and Materials.

following the design

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t the

pos

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stru

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upo

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.

Des

ign

assu

mes

tha

tgr

ound

wat

er is

bel

owbo

ttom

of w

all.

The

follo

wing

dra

inag

em

easu

res

addr

ess

othe

rpo

tent

ial s

ourc

es o

f lat

eral

grou

ndw

ater

tha

t may

be

the

resu

lts o

f inf

iltra

tion

thro

ugh

the

surfa

ce (i.

e.cr

acks

in a

spha

lt be

yond

the

rein

forc

ed z

one)

or

othe

r bel

ow g

rade

sour

ces.

* Re

fer t

o Ta

ble

3.0,

Dra

inag

e Pr

ovis

ions

D(1

5) <

0.3m

mD

(50)

<1.

18m

mM

AX

8%

FIN

ES

D(8

5) >

0.07

5mm

D(1

5) <

0.00

2mm

D(5

0)>0

.05m

m

D(8

5) >

0.07

5mm

D(1

5) <

0.00

2mm

D(5

0)>0

.05m

m

** If

the

abov

e gr

adat

ion

requ

irem

ents

are

not

met

, an

alte

rnat

ive

filte

r fab

ric w

ill be

requ

ired.

Con

tact

RSS

to d

iscu

ss a

ltern

ative

s. Gra

de b

ehin

d m

ust d

irect

wat

er a

way

fro

m b

ack

of w

all.

If slo

peto

war

d wa

ll exi

sts,

swa

le sy

stem

mus

t be

impl

emen

ted

to c

arry

wat

er a

t min

. 2%

gra

de t

o po

sitiv

e dr

aina

ge a

rea.

Dim

ensio

ns o

fsw

ale

will

be b

ased

on

antic

ipat

ed w

ater

col

lect

ion

requ

irem

ents

as

spec

ified

by

the

Civi

l Eng

inee

r as

part

of th

e ov

eral

l site

dra

inage

plan

.Th

e sw

ale

syst

em m

ust b

e co

nstru

cted

with

a lo

w p

erm

eabil

ity la

yer

(100

-150

mm

) of e

ngin

eere

d fil

l mat

eria

l com

pact

ed to

95%

SPD

toac

t as

a co

ndui

t for

the

surfa

ce w

ater

and

pre

vent

infilt

ratio

n be

hind

the

wal

l fac

ing

and

into

the

rein

forc

ed zo

ne.

Geo

grid

leng

th 1

.2m

(4.0

ft)fo

r loa

d fro

m T

raffi

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uard

rail

(not

incl

uded

in q

uant

ities

orsh

own

in e

leva

tion

view)

Stra

tagr

id 2

00

Geo

grid

Rei

nfor

cem

ent

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nd P

lace

men

t as

per

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vatio

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om fa

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of r

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prio

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back

fillin

g.LE

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TH, T

YPE

AND

PLA

CEM

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OF

GEO

GRI

DM

UST

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ON

ITO

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AND

VER

IFED

BY

THE

GEN

ERAL

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IEW

EN

GIN

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tura

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xist

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efer

to G

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1.0)

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al F

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INS

PECT

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OTE

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Rm

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rovi

de g

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of m

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to R

isi S

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tem

s to

eva

luat

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d re

com

men

d ap

prop

riate

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r Fab

ric.

Geo

grid

Len

gths

: As

Sho

wn

114.

50

115.

00

115.

50

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116.

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117.

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Dim

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l to

exte

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tling

wal

l to

exte

nd a

t a la

ter d

ate.

Wal

l can

not b

e le

ft as

sho

wn

as in

fill m

ater

ial w

ill w

ash

out a

ndco

mpr

omis

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tegr

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of w

all.

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er L

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1

118.

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935

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2

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786

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4

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36.6

0044

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No.

Dat

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GEN

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AR

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TO B

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CO

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D G

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TO

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, ST

RU

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(AS

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PR

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OF

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BE

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ED

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2. T

HIS

DE

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US

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FIN

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PLA

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ING

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3. A

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TH

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MS

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S B

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N P

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ED W

ITH

TH

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TEC

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REP

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INS

PE

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(RE

PO

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NO

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777)

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OR

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OR

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PR

OP

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TY

TO

TH

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OU

TH. T

HIS

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OVI

DES

GEN

ERAL

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E G

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AL

INF

OR

MA

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DU

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OR

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OR

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TH

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TH

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, TH

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ECIF

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OR

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ES

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. P

RIO

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IDD

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, TH

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ON

TR

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US

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FO

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AB

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ND

/OR

TH

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OW

N IN

VEST

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ICAL

CO

ND

ITIO

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NSI

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AN

Y A

SS

UM

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ION

S M

AD

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UR

ING

TH

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ING

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S R

EG

AR

DIN

G S

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CO

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NS

. B

OT

H T

HE

CO

NT

RA

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OR

AN

D T

HE

PR

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CO

NSU

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T M

UST

BE

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SED

THAT

TH

E D

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N M

AY H

AVE

TO B

E AL

TER

ED B

ASED

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ON

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ION

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OU

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ON

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AT

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OF

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ION

AL

CO

NS

TR

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AN

D P

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ELAY

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IS R

ECO

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END

ED T

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ENC

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IN T

HE

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TO U

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WAL

LC

ON

ST

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R D

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ITH

TH

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ISC

OVE

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OF

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IL C

ON

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ION

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4. T

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DE

SIG

N IS

IN

AC

CO

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CE

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HE

NA

TIO

NA

L C

ON

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ION

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OR

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ET

AIN

ING

WAL

L, S

ECO

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ION

. A

NAL

YSIS

OF

OVE

RAL

L G

LOBA

L ST

ABIL

ITY

HAS

NO

T BE

EN C

ON

DU

CTE

D. I

TIS

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T T

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GE

OT

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NG

INE

ER

RE

TA

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D T

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EV

IEW

TH

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AN

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CT

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FOR

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YSIS

AN

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OVI

DE

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, IF N

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5. S

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F T

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ON

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BY

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/OR

PR

OFE

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IS T

O B

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EVIE

WED

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R G

ENER

AL

CO

NFO

RM

ITY

TO T

HE

APP

RO

VED

DE

SIG

N B

Y PR

OF

ESSI

ON

AL

S (R

ETA

ININ

G W

AL

LS F

AL

L U

ND

ER

TH

E C

ATE

GO

RY

OF

DE

SIG

NA

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STR

UC

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ES

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D T

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DED

UN

DER

TH

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BC

).

6. C

ON

TR

AC

TO

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US

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ER

IFY

ALL

DIM

EN

SIO

NS

AN

D E

LEV

AT

ION

S P

RIO

R T

O B

IDD

ING

/CO

NS

TR

UC

TIO

N.

RIS

I ST

ON

E S

YS

TE

MS

MA

KES

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RY

EFF

OR

T TO

EN

SUR

E A

CC

UR

ACY

OF

THE

DES

IGN

, HO

WEV

ER, A

S IN

FOR

MAT

ION

PR

OVI

DED

MAY

HAV

EB

EE

N U

NK

NO

WIN

GLY

OU

T O

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AT

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NC

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AR

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R IN

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T IS

ULT

IMA

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LY T

HE

CO

NT

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OR

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ES

PO

NS

IBIL

ITY

TO V

ERIF

Y TH

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IMEN

SIO

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AND

ELEV

ATIO

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(QU

ANTI

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) OF

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WAL

L(S)

WIT

H TH

E M

OST

REC

ENT

GR

ADIN

GP

LAN

AN

D A

CT

UA

L S

ITE

CO

ND

ITIO

NS.

7. T

HE

LOC

AT

ION

OF

EX

IST

ING

OR

PR

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OS

ED

UT

ILIT

IES

MU

ST

BE

VE

RIF

IED

PR

IOR

TO

CO

NS

TR

UC

TIO

N.

GE

NE

RA

LLY

IT I

S R

EC

OM

ME

ND

ED T

HAT

UTI

LITI

ES B

E O

FFSE

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OM

TH

E W

ALL

TO A

) PR

EVEN

T AD

DIT

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AL L

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ING

ON

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, TH

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R, A

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TO A

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NC

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OR

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R (A

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RS

) T

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TH

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OF

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RO

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TH

E D

RAI

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YER

. ON

LY P

LAN

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G R

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OM

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DEP

TH O

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M-3

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M)

MA

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AD

JAC

EN

T T

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HE

WA

LL (

WIT

HIN

TH

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EIN

FO

RC

ED

ZO

NE

). L

AR

GE

R P

LAN

TS/

TREE

S M

UST

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KEPT

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TSID

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F TH

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FOR

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NE

TO E

NSU

RE

THE

WAL

L G

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IS N

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F F

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AN

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NO

T SU

BJEC

T TO

AD

DIT

ION

AL LO

ADIN

G.

PAR

T 4

CONS

TRUC

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N

4.01

GE

OT

EC

HN

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L D

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RE

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W A

ND

SITE

INSP

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A.

TO

BE

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ND

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TE

D B

Y A

QU

ALI

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D G

EO

TE

CH

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NG

INEE

R R

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NED

BY

THE

CO

NTR

ACTO

R.

B.

TH

E S

CO

PE

OF

TH

E IN

SP

EC

TIN

G G

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TE

CH

NIC

AL

EN

GIN

EE

R'S

(IG

E) R

ESPO

NSI

BIL

ITY

INC

LUD

ES T

HE

FOLL

OW

ING

.

PR

IOR

TO

CO

NS

TR

UC

TIO

N TH

E IG

E W

ILL:

a)E

ST

AB

LIS

H A

SC

OP

E O

F W

OR

K A

ND

SC

HE

DU

LE O

F V

ISIT

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TH

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ON

TR

AC

TO

R IN

AC

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CE

WIT

H T

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ITE

MS

LIS

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D BE

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UST

BE

CLE

ARLY

DET

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INED

WH

ETH

ER T

HE

SCO

PE O

F W

OR

K IS

LIM

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TO

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OVI

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L R

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AN

D IN

SP

EC

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R IF

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ET

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ED

TO

ALS

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L R

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D BE

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D R

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BY

THE

ON

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UIL

DIN

G C

OD

E FO

R PR

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CTS

WIT

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ON

TAR

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HE

LOC

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OD

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CH

EC

KED

TO

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DE

RS

TAN

D T

HE

REQ

UIR

EM

EN

TS

WIT

H R

ESPE

CT

TO

INSP

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OF

CO

NS

TRU

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).

b)

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IGN

DR

AW

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S A

ND

SP

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AT

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S T

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ST

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ER

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RES

PEC

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TH

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LL G

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ST

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SP

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TS

OF

TH

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/SLO

PE

CO

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SESS

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OF

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POSE

D W

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UR

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IT T

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ALL

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RO

L S

ER

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ES

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TH

E B

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ILL

(IN

FIL

L), D

RA

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GE

, RE

TA

INE

D AN

D FO

UN

DAT

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SOIL

S AR

E IN

CO

NFO

RM

ANC

E W

ITH

THE

DES

IGN

AND

SPEC

IFIC

ATIO

NS

AND

MEE

T TH

E M

INIM

UM

RE

QU

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ME

NT

S F

OR

ST

RE

NG

TH

, UN

IT W

EIG

HT

, TY

PE

AN

D C

ON

SIS

TE

NC

Y S

TA

TE

D IN

TH

E D

ES

IGN

. TH

IS I

S A

CH

IEV

ED

TH

RO

UG

H R

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LAR

CO

MPA

CTI

ON

TEST

ING

, MO

NIT

OR

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OF

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LIN

G A

ND

CO

MPA

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ON

PRO

CED

UR

ES, IN

SPEC

TIO

NA

ND

TE

ST

ING

OF

MA

TE

RIA

LS (

US

CS

CLA

SS

IFIC

AT

ION

, FIN

E C

ON

TE

NT

, PLA

ST

ICIT

Y),

AN

D V

ER

IFIC

AT

ION

OF

SU

BG

RA

DE

BE

AR

ING

CAP

ACIT

Y. T

HE

EXTE

NT

AND

SCO

PE O

F TH

E TE

STIN

G P

RO

GR

AM M

UST

BE

TO T

HE

SATI

SFAC

TIO

N O

F TH

E IG

ES

UC

H T

HA

T T

HE

Y A

RE

CO

NF

IDE

NT

TH

AT

TH

E M

AT

ER

IALS

TE

ST

ING

AS

PE

CT

S O

F T

HE

OV

ER

ALL

CO

NS

TR

UC

TIO

N IN

SP

EC

TIO

N H

AVE

BEEN

PR

OPE

RLY

CO

ND

UC

TED

. TH

E U

LTIM

ATE

GO

AL O

F TH

E M

ATER

IALS

TES

TIN

G P

RO

GR

AM W

ILL

BE T

OR

EA

SO

NA

BLY

EN

SU

RE

TH

E A

SS

UM

ED

GE

OT

EC

HN

ICA

L P

AR

AM

ET

ER

S, S

PE

CIF

IED

SO

IL T

YP

ES

, BE

AR

ING

CA

PA

CIT

Y R

EQ

UIR

EMEN

TS, C

OM

PAC

TIO

N R

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ENTS

, AN

D W

ATER

/GR

OU

ND

WAT

ER A

SSU

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ION

S IN

CLU

DED

IN T

HE

DES

IGN

HA

VE

BE

EN

ME

T T

HR

OU

GH

OU

T T

HE

WA

LL(S

). T

HE

EX

TE

NT

OF

MA

TE

RIA

LS /

CO

MP

AC

TIO

N T

ES

TIN

G W

ILL

BE

A F

UN

CT

ION

OF

TH

E TY

PE O

F SO

IL, W

EATH

ER C

ON

DIT

ION

S, C

ON

SIST

ENC

Y O

F R

ESU

LTS,

IGE

JUD

GM

ENT,

ETC

. AS

A R

ECO

MM

END

EDM

INIM

UM

GU

IDE

LIN

E, C

OM

PAC

TIO

N T

ESTS

SH

OU

LD O

CC

UR

AT

TH

E F

RO

NT

OF

THE

RE

INFO

RC

ED Z

ON

E (W

ITH

IN 1

.2M

(4.0

FT)

OF

THE

FA

CE

) AN

D N

EAR

TH

E B

ACK

OF

TH

E R

EIN

FO

RC

ED

ZO

NE

(FO

R G

EO

GR

ID R

EIN

FOR

CED

ZO

NES

WIT

H D

EPTH

GR

EA

TE

R T

HA

N 1.

5M)

AT

LEA

ST

EV

ER

Y 10

M-1

5M O

/C H

OR

IZO

NT

ALL

Y A

LON

G T

HE

LEN

GT

H O

F T

HE

WA

LL. V

ER

TIC

ALL

Y, T

ES

TS

SH

OU

LD B

E PE

RFO

RM

ED O

N AT

LEA

ST E

VER

Y SE

CO

ND

LIFT

(300

MM

- 45

0MM

) AS

THE

BAC

KFIL

L IS

PLA

CED

AN

DC

OM

PA

CT

ED

. TH

E T

YP

E O

F M

AT

ER

IAL

BE

ING

US

ED

AS

BA

CK

FIL

L M

US

T B

E C

ON

ST

AN

TLY

CH

EC

KE

D A

GA

INS

T T

HE

SP

EC

IFIC

ATI

ON

. FO

R IM

POR

TED

FILL

MAT

ERIA

LS, D

OC

UM

ENTA

TIO

N (T

ICKE

TS) F

RO

M T

HE

AGG

REG

ATE

SUPP

LIER

MU

ST B

ER

EV

IEW

ED

AN

D K

EP

T B

Y T

HE

IGE

. WH

EN

US

ING

AP

PR

OV

ED

ON

SIT

E S

OIL

S, D

EP

EN

DIN

G O

N T

HE

HO

MO

GE

NE

ITY

OF

TH

E S

OIL

S, T

HE

PH

YSI

CAL

PR

OPE

RTI

ES O

F TH

E SO

ILS

(TYP

E, P

LAST

ICIT

Y, IN

TER

NAL

AN

GLE

OF

FRIC

TIO

N, U

NIT

WEI

GH

T,P

ER

ME

AB

ILIT

Y, E

TC

), M

US

T B

E C

HE

CK

ED

ON

A R

EG

ULA

R B

AS

IS T

O E

NS

UR

E T

HO

SE

PA

RA

ME

TE

RS

AS

SU

ME

D IN

TH

E D

ES

IGN

AR

E BE

ING

MET

OR

EXC

EED

ED O

N SI

TE (E

ITH

ER T

HR

OU

GH

TEST

ING

, VIS

UAL

INSP

ECTI

ON

OR

BOTH

). TH

EA

LLO

WA

BLE

BE

AR

ING

CA

PA

CIT

Y O

F T

HE

SU

BG

RA

DE

SP

EC

IFIE

D IN

TH

E D

ES

IGN

MU

ST

BE

VE

RIF

IED

UN

DE

R B

OT

H T

HE

FA

CIN

G O

F TH

E W

ALL

AND

THE

REI

NFO

RC

ED Z

ON

E (E

NTI

RE

WAL

L FO

OTP

RIN

T). T

HE

ALLO

WAB

LE B

EAR

ING

CAP

ACIT

Y O

FT

HE

SU

BG

RA

DE

MU

ST

BE

VE

RIF

IED

AT

INT

ER

VA

LS N

OT

EXC

EED

ING

3M A

LON

G T

HE

LEN

GTH

OF

THE

WAL

L.

e)ID

EN

TIF

Y LO

OS

E O

R U

NS

UIT

AB

LE F

OU

ND

ING

OR

RE

TA

INE

D S

OIL

S A

ND

SU

BS

EQ

UE

NT

RE

MO

VA

L A

ND

RE

PLA

CE

ME

NT

OF

TH

ES

E AR

EAS.

NO

TE: T

HE

FOO

TPR

INT

OF

THE

WAL

L IN

CLU

DES

TH

E G

EOG

RID

REI

NFO

RC

ED Z

ON

E AN

D IS

NO

T LI

MIT

EDT

O T

HE

FA

CIN

G. T

HER

EFO

RE,

FO

UN

DAT

ION

TR

EATM

ENTS

MU

ST

ENC

OM

PAS

S T

HE

EN

TIR

E W

ALL

FOO

TPR

INT

AND

EX

TEN

D A

MIN

IMU

M O

F 0.

6M IN

FR

ON

T AN

D B

EH

IND

TH

E F

ACE

AN

D E

ND

OF

TH

E G

EOG

RID

RES

PEC

TIV

ELY.

TH

ER

EP

LAC

EM

EN

T M

AT

ER

IAL

MU

ST

EX

TE

ND

DO

WN

AT

A 1H

:1V

LIN

E TO

CO

MPE

TEN

T N

ATIV

E M

ATER

IAL.

f)E

NS

UR

E T

HE

WA

LL R

EM

AIN

S O

UT

SID

E O

F T

HE

LOA

DIN

G I

NF

LUE

NC

E (G

EN

ER

ALL

Y 10

H:7

V LI

NE

OF

INF

LUE

NC

E)

OF

OT

HE

R AD

JAC

ENT

STR

UC

TUR

ES U

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SS T

HEY

HAV

E BE

EN S

PEC

IFIC

ALLY

AC

CO

UN

TED

FOR

IN T

HE

DES

IGN

(I.E.

BU

ILD

ING

FO

OT

ING

S, H

YD

RO

PO

LES

, LIG

HT

STAN

DAR

DS,

ETC

).

g)E

NS

UR

E G

RO

UN

DW

AT

ER

CO

ND

ITIO

NS

AN

D/O

R O

TH

ER

WA

TE

R S

OU

RC

ES

HA

VE

BE

EN

IDE

NT

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D A

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CO

MP

AR

ED

WIT

H T

HE

ASS

UM

PTIO

NS

MAD

E IN

TH

E D

ESIG

N (G

ENER

ALLY

DES

IGN

ASSU

MES

TH

AT G

RO

UN

DW

ATER

IS W

ELL

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W B

ASE

OF

WA

LL).

AD

DIT

ION

AL

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TE

R S

OU

RC

ES

NO

TE

D O

N S

ITE

SU

CH

AS

SE

EP

AG

E F

RO

M T

HE

CU

T E

MB

AN

KM

EN

T M

US

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EN

TIFI

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THE

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L D

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NER

NO

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ED A

S TH

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HAV

E N

OT

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TED

FOR

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HE

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IGN

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NS

UR

E S

TA

BIL

ITY

OF

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AN

D C

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WIT

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ARD

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E T

HA

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UR

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R A

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Page 11: DuraHold Installation Guide...DuraHold Installation Guide ©2007 Risi Stone Systems introduction 5 subsectionthe DuraHold system The DuraHold system is a solid, modular concrete retaining

single-depth conventional installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

single crib installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

double crib installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

reinforced installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

alternate backfill materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

vertical walls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Installation

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installation

The following are the basic steps involved in constructing a con-ventional single depth (non-geogrid reinforced) DuraHold seg-mental retaining wall. These steps are to be used in conjunction with all relevant details provided following this section.

planWith your final design in hand, begin to establish the wall loca-tion and proposed grades. Locate all utilities and contact local utility companies before digging. Mark a line where the front of the wall will be placed, keeping in mind the 36mm (1.5 in) set-back per course.

excavateExcavate a trench down to the foundation grades specified in the design. The front of the trench should be 305mm (12 in) from the planned face of the wall. The trench should be a minimum of 1525mm (60 in) wide (front to back) and 610mm (24 in) deep. This depth assumes one unit is buried (unit height of 305mm [12 in]) plus the compacted granular base minimum depth of 305mm (12 in). As the wall height increases, depth of embedment also in-creases, normally about 10% of the wall height. Greater embed-ment depths may be required to account for slopes more than 3H:1V in front of the wall, scour protection in water applications, global stability, or as specified in the design. The rear 305mm (12 in) of the trench is excavated to account for the drainage lay-er. Excavations should be conducted in accordance with local codes under direction of the General Review Engineer (GRE).

verify foundation subgradeOnce the foundation trench has been excavated to the specified elevations, the native foundation soil must be checked by the GRE. The foundation soil must have the required allowable bear-ing capacity specified in the design.

prepare the granular baseStart the base at the lowest elevation of the wall and compact to a minimum of 98% SPD. The minimum base thickness is 305mm (12 in) or as required by the GRE to reach competent founding soil.

A layer of unreinforced concrete (50mm [2 in] thick) may be placed on top of the of the granular material to provide a dur-able levelling surface for the base course. At the direction of the GRE, geotextile might be required under the granular base. The minimum base dimensions at the top are 1220mm (48 in) wide (front to back) and 305mm (12 in) deep. The additional 305mm (12 in) trench width allows for the placement of the drain.

step the baseWhen the grade in front of the wall slopes up or down, the base must be stepped to compensate. Therefore, as the wall steps up in elevation, the foundation steps must be located to ensure the minimum embedment is achieved. The height of each step is 305mm (12 in) – the height of one course. The 36mm (1.5 in) offset must be accounted for at each step. Refer to “Stack Units” for an illustration of stepping the base.

single-depth installation procedure

Minimum610 mm(24 in)

Minimum 1525 mm (40 in)

Proposed face of

wall

305mm 610mm 305mm (12in) (24in) (12in)

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place filter clothLay the approved filter fabric (geotextile) along the bottom of the rear of the trench and extend up the exposed excavation to the proposed wall height. Leave adequate material at the top to fold back towards the wall (completely containing the drainage material). Stake the filter cloth against the slope dur-ing construction.

place the drainVarious options for drain placement may exist, depending on how the pipe is to be outlet (refer to Details – Drainage). The drain may be outlet through the wall face or connected to a drainage outlet (storm drain).

The drainage system is extremely important and outlets must be planned prior to construction. In the case of connecting to a drainage outlet, the drain should be placed at the lowest pos-sible elevation and sloped at a minimum of 2%. At the rear of the base, allow the granular material to slope down on the sides to-wards the drain trench. In the 305mm (12 in) area behind the base, place the approved drain tile (perforated drain with non-woven geotextile sock) on top of the filter cloth and minimal granular coverage.

place the first coursePosition a level string to mark location of the back of the first course (should be 610mm [24 in] from the proposed wall face or 915mm [36in] from the front of the granular base). Place the

first course of DuraHold units side-by-side (touching) on the granular base.

Ensure units are level front to back and left to right. Extra care should be taken at this stage as it is critical for accurate alignment.

stack unitsSweep top of underlying course. Place next course so that the end of each unit aligns with the middle of the unit below (as shown on following page), thus creating the required running bond pattern. [Note: When certain details (such as corners and curves) are incorporated into the wall, the running bond pattern may shift slightly. A small deviation of up to one quarter of the unit length from the perfect running bond pattern is allowable. However, this deviation should be corrected as soon as the wall layout allows.] Continue stacking courses to a maximum of four courses (915mm [36 in]) before backfilling.

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drainage fillDrainage fill is placed immediately behind the wall facing and compact. The drainage layer must be a minimum of 300mm (12 in) thick and protected from the native material by the fil-ter cloth.

continue stacking and fillingContinue stacking units and filling as described in the previ-ous two steps until the desired height is reached, based on the design.

encapsulate and finish gradingFold the excess filter fabric over the top of the drainage layer and extend up the back face of the coping unit. Ideally, place an impervious layer of soil on top of the filter fabric and compact, providing for the required grading and/or swales. For other treat-ments such as pavers, concrete, or asphalt, care must be taken to ensure that heavy compaction/paving equipment remains a minimum of 1.0m (3.0 ft) from the back of the coping unit. Slope the surface above and below the wall to ensure water will flow away from and not accumulate near the wall units. See the DuraHold – Finishing Details section for ideas on tapering down and ending the wall.

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Once the foundation trench has been excavated to the specified elevations, the native foundation soil must be checked by the GRE. The foundation soil must have the required allowable bear-ing capacity specified in the design.

prepare the granular baseStart the base at the lowest elevation of the wall and compact to a minimum of 98% SPD. The minimum base thickness is 305mm (12 in) or as required by the GRE to reach competent founding soil.

A layer of unreinforced concrete (50mm [2 in] thick) may be placed on top of the of the granular material to provide a dur-able levelling surface for the base course. At the direction of the GRE, geotextile might be required under the granular base. The minimum base dimensions at the top are 2440mm (96 in) wide (front to back) and 305mm (12 in) deep. The additional 305mm (12 in) trench width allows for the placement of the drain.

step the baseWhen the grade in front of the wall slopes up or down, the base must be stepped to compensate. Therefore, as the wall steps up in elevation, the foundation steps must be located to ensure the minimum embedment is achieved. The height of each step is 305mm (12 in) – the height of one course. The 36mm (1.5 in) offset must be accounted for at each step.

place filter clothLay the approved filter fabric (geotextile) along the bottom of the rear of the trench and extend up the exposed excavation to the proposed wall height. Leave adequate material at the top to fold back towards the wall (completely containing the drainage material). Stake the filter cloth against the slope dur-ing construction.

single crib installation procedure

The following are the basic steps involved in constructing a sin-gle crib DuraHold segmental retaining wall. These steps are to be used in conjunction with all relevant details provided follow-ing this section.

planWith your final design in hand, begin to establish the wall loca-tion and proposed grades. Locate all utilities and contact local utility companies before digging. Mark a line where the front of the wall will be placed, keeping in mind the 36mm (1.5 in) set-back per course.

excavateExcavate a trench down to the foundation grades specified in the design. The front of the trench should be 305mm (12 in) from the planned face of the wall. The trench should be a minimum of 2745mm (108 in) wide (front to back) and 610mm (24 in) deep. This depth assumes one unit is buried (unit height of 305mm [12 in]) plus the compacted granular base minimum depth of 305mm (12 in). As the wall height increases, depth of embed-ment also increases, normally about 10% of the wall height. Greater embedment depths may be required to account for slopes more than 3H:1V in front of the wall, scour protection in water applications, global stability, or as specified in the design. The rear 305mm (12 in) of the trench is excavated to account for the drainage layer. Excavations should be conducted in accord-ance with local codes under direction of the GRE.

verify foundation subgrade

Minimum610 mm(24 in)

Minimum 2745 mm (108 in)

Proposed face of wall

305mm 1830mm 305mm (12in) (72in) (12in)

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place the drainVarious options for drain placement may exist, depending on how the pipe is to be outlet (refer to DuraHold – Drainage). The drain may be outlet through the wall face or connected to a drainage outlet (storm drain).

The drainage system is extremely important and outlets must be planned prior to construction. In the case of connecting to a drainage outlet, the drain should be placed at the lowest pos-sible elevation and sloped at a minimum of 2%. At the rear of the base, allow the granular material to slope down on the sides to-wards the drain trench. In the 305mm (12 in) area behind the base, place the approved drain tile (perforated drain with non-woven geotextile sock) on top of the filter cloth and minimal granular coverage.

place the first coursePosition a level string to mark the location of the back of the first course (should be 1830mm [72 in] from the proposed wall face or 2135mm [84in] from the front of the granular base). Place the first course of DuraHold Standard and Tieback units side-by-side (alternating as shown) on the granular base. Ensure units are level front to back and left to right. Extra care should be taken at this stage as it is critical for accurate alignment.

Once the first course is installed, the crib fill material is to be placed and compacted to 95% SPD. The crib fillmaterial must be raised so the deadmen (standard units) can be placed on a level surface (i.e. the top of the fill must be at the same elevation as the top of the DuraHold tieback unit). The crib fill also functions as the drainage fill material.

Place the next course of standard units along the face. Deadman must be placed on every tieback and centred.

Place and compact fill to 95% SPD. The fill must be raised so the tiebacks can be placed on a level surface with the course below.

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Place the next course of standard units and tiebacks on the wall. The tiebacks are to be placed on the centre of each deadman.

Continue to construct the crib wall until the required height in the design is reached (dependent on site conditions such as loading, soil, etc.). The top portion of the wall may be constructed as a conventional gravity structure as shown in the previous section.

drainage fillDrainage fill is placed immediately behind the wall facing and compact. The drainage layer must be a minimum of 300mm (12 in) thick and protected from the native material by the fil-ter cloth.

encapsulate and finish gradingFold the excess filter fabric over the top of the drainage layer and extend up the back face of the coping unit. Ideally, place an impervious layer of soil on top of the filter fabric and com-pact, providing for the required grading and/or swales. For other treatments such as pavers, concrete, or asphalt, care must be taken to ensure that heavy compaction/paving equipment re-mains a minimum of 1.0m (3.0 ft) from the back of the cop-ing unit. Slope the surface above and below the wall to ensure water will flow away from and not accumulate near the wall units. See the Finishing Details section for ideas on tapering down and ending the wall.

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installation

The following are the basic steps involved in constructing a double crib DuraHold segmental retaining wall. These steps are to be used in conjunction with all relevant details provided following this section.

planWith your final design in hand, begin to establish the wall loca-tion and proposed grades. Locate all utilities and contact local utility companies before digging. Mark a line where the front of the wall will be placed, keeping in mind the 36mm (1.5 in) set-back per course.

excavateExcavate a trench down to the foundation grades specified in the design. The front of the trench should be 305mm (12 in) from the planned face of the wall. The trench should be a min-imum of 3965mm (156 in) wide (front to back) and 610mm (24 in) deep. This depth assumes one unit is buried (unit height of 305mm [12 in]) plus the compacted granular base minimum depth of 305mm (12 in). As the wall height increases, depth of embedment also increases, normally about 10% of the wall height. Greater embedment depths may be required to account for slopes more than 3H:1V in front of the wall, scour protection in water applications, global stability, or as specified in the de-sign. The rear 305mm (12 in) of the trench is excavated to ac-count for the drainage layer. Excavations should be conducted in accordance with local codes under direction of the General Review Engineer (GRE).

verify foundation subgradeOnce the foundation trench has been excavated to the specified elevations, the native foundation soil must be checked by the

GRE. The foundation soil must have the required allowable bear-ing capacity specified in the design.

prepare the granular baseStart the base at the lowest elevation of the wall and compact to a minimum of 98% SPD. The minimum base thickness is 305mm (12 in) or as required by the GRE to reach competent founding soil. A layer of unreinforced concrete (50mm [2 in] thick) may be placed on top of the granular material to provide a dur-able levelling surface for the base course. At the direction of the GRE, geotextile might be required under the granular base. The minimum base dimensions at the top are 3660mm (144 in) wide (front to back) and 305mm (12 in) deep. The additional 305mm (12 in) trench width allows for the placement of the drain.

step the baseWhen the grade in front of the wall slopes up or down, the base must be stepped to compensate. Therefore, as the wall steps up in elevation, the foundation steps must be located to ensure the minimum embedment is achieved. The height of each step is 305mm (12 in) – the height of one course. The 36mm (1.5 in) offset must be accounted for at each step.

place filter clothLay the approved filter fabric (geotextile) along the bottom of the rear of the trench and extend up the exposed excavation to the proposed wall height. Leave adequate material at the top to fold back towards the wall (completely containing the drainage ma-terial). Stake the filter cloth against the slope during construction.

double crib installation procedure

Minimum610 mm(24 in)

Minimum 3965 mm (156 in)

Proposed face of wall

305mm 3050mm 305mm (12in) (120in) (12in)

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place the drainVarious options for drain placement may exist, depending on how the pipe is to be outlet (refer to DuraHold – Drainage). The drain may be outlet through the wall face or connected to a drainage outlet (storm drain). The drainage system is extreme-ly important and outlets must be planned prior to construction. In the case of connecting to a drainage outlet, the drain should be placed at the lowest possible elevation and sloped at a min-imum of 2%. At the rear of the base, allow the granular materi-al to slope down on the sides towards the drain trench. In the 305mm (12 in) area behind the base, place the approved drain tile (perforated drain with non-woven geotextile sock) on top of the filter cloth and minimal granular coverage.

place the first coursePosition a level string to mark the location of the back of the first course (should be 3050mm [120 in] from the proposed wall face or 3355 mm [132 in] from the front of the granular base). Commence construction of double crib by alternating standard units and tiebacks, as described in construction of single crib. Place deadmen (standard units) so that there is a 0.6m (2ft) gap between tieback and deadman, while ensuring deadmen are centered on their respective tieback (as shown). Ensure units are level front to back and left to right. Extra care should be taken at this stage as it is critical for accurate alignment.

Place and compact crib fill to 95% SPD. Crib fill should be com-pacted in lifts to a height equivalent to that of a DuraHold unit (305mm [12in]) to create a level surface upon which the addi-tional tieback can be placed. The crib fill also functions as the drainage fill material. Construct second course by placing stan-dard units and additional tieback units as shown. Tieback units are to be positioned such that its grooves engage both the tie-back and deadmen tongues on the lower course.

Place and compact crib fill (to 95% SPD) around standard units and tiebacks in order to create a level starting surface to repeat the above steps until the desired double crib height is achieved. Once completed, continue construction by following instructions on how to install a single crib, and then a conventional wall.

encapsulate and finish gradingFold the excess filter fabric over the top of the drainage layer and extend up the back face of the coping unit. Ideally, place an impervious layer of soil on top of the filter fabric and com-pact manually, providing for the required grading and/or swales. For other treatments such as pavers, concrete, or asphalt, care must be taken to ensure that heavy compaction/paving equip-ment remains a minimum of 1.0m (3.0 ft) from the back of the coping unit. Slope the surface above and below the wall to en-sure water will flow away from and not accumulate near the wall units. See the DuraHold – Finishing Details section for ideas on tapering down and ending the wall.

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reinforced srw installation procedure

The following procedure outlines the installation of a geogrid-reinforced wall using imported, well-draining gravel as the reinforced fill. For use of on-site soils as the reinforced fill, refer to Alternate Reinforced Fill Materials.

plan Before beginning construction, be sure to have a final design and arrangements made for a General Review Engineer (GRE) to be present. Begin to establish the wall location and proposed grades. Locate all utilities and contact local utility companies be-fore digging. Mark a line where the front of the wall will be placed, keeping in mind the 36mm (1.5 in) setback per course.

excavate reinforced zoneThe excavation must be carefully planned and consider several elements. Based on the type of soil being excavated, the GRE must determine the maximum allowable “cut” angle the excav-ation can sustain. This angle ensures the stability of the excava-tion during construction. The required geogrid length (as shown in the design) plus 305mm (12 in) defines the minimum width at the base of the excavation. Measuring from 305mm (12 in) in front of the wall face, extend a line back a distance equal to the base width determined above. Before excavating, consid-er structures and trees that may be impacted by the excavated slope. Excavation continues until the slope is cleared and a flat area at the base is exposed extending 305mm (12 in) past the proposed face of the wall.

excavate granular baseExcavate a trench for the granular base. The front of the trench should be 305mm (12 in) from the planned face of the wall.The trench should be a minimum of 1525mm (60 in) wide (front to back) and 610mm (24 in) deep. This depth assumes one unit is buried (unit height of 305mm [12 in]) plus the compacted granu-lar base minimum depth of 305mm (12 in). As wall height increas-es, depth of embedment also increases, normally about 10% of the wall height. Greater embedment depths may be required to account for slopes more than 3H:1V in front of the wall, scour protection in water applications, global stability, or as specified

in the design. The rear 305mm (12 in) of the trench is excavated to account for the drain.

verify foundation subgradeOnce the wall has been excavated, the native foundation soil must be checked by the GRE. The foundation soil in a geogrid-reinforced SRW is considered to be the material under-neath both the facing and reinforced zone; that is, the entire wall footprint. This verification should not just be limited to the soil underneath the granular footing. The foundation soil must have the required allowable bearing capacity specified in the design.

prepare the granular baseThe base should be started at the lowest elevation of the wall and be compacted to a minimum of 98% SPD. The minimum base thickness is 305mm (12 in) or as required by the GRE. A layer of unreinforced concrete (50mm [2 in] thickness) may be placed on top of the of the granular material to provide a dur-able level surface for the base course. The minimum base di-mensions are 1220mm (48 in) wide (front to back) and 305mm (12 in) deep. The additional 305mm (12 in) trench width allows for the placement of the drain.

step the baseWhen the grade in front of the wall slopes up or down, the base must be stepped to compensate. As the foundation steps up,

Minimum610 mm(24 in)

Minimum 1525 mm (60 in)

Proposed face of wall

305mm 610mm 305mm (12in) (24in) (12in)

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ensure the minimum embedment is maintained. The height of each step is 305mm (12 in) – the height of one course. The 36mm (1.5 in) offset must be accounted for at each step. Refer to “Stack Units” for an illustration of stepping the base.

place filter clothLay the approved filter fabric (geotextile) along the bottom of the rear 305mm [12 in]) of the excavation and extend up the exposed cut face to the proposed wall height. Leave adequate material at the top to fold back towards the wall (completely containing the reinforced fill material). Stake the filter cloth against the slope during construction.

place the drainVarious options for drain placement may exist, depending on how the pipe is to be outlet (refer to Drainage). The drain may be outlet through the wall face or connected to a drainage outlet (storm drain). The drainage system is extremely important and outlets must be planned prior to construction.

In the case of connecting to a drainage outlet, the drain should be placed at the lowest possible elevation and sloped at a min-imum of 2%. At the rear of the base, allow the granular materi-al to slope down on the sides towards the drain trench. In the 305mm (12 in) area behind the base, place the approved drain tile (perforated drain with non-woven geotextile sock) on top of the filter cloth and minimal granular coverage.

place the first coursePosition a level string to mark location of first course (should be 915mm [36 in] from the front edge of the granular base). Place

the first course of DuraHold units side-by-side (touching) on the granular base.

Ensure units are level front to back and left to right. Extra care should be taken at this stage as it is critical for accurate alignment.

stack unitsSweep the top of the underlying course. Place the next course so that the end of each unit aligns with the middle of the unit below (as shown on the following page), thus creating the re-quired running bond pattern. Continue stacking courses up to the elevation of the first layer of geogrid or to a maximum of four courses (915mm [36 in]) before backfilling.

reinforced fillBegin by placing reinforced fill behind the wall. The reinforced fill is placed in maximum 150mm–200mm (6 in–8 in) lift thickness and compacted to a minimum of 95% SPD. The compaction must be checked by the GRE at regular intervals.

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Continue backfilling up to the elevation of the first layer of geogrid reinforcement. Caution must be taken to ensure the allowable lift thickness is not exceeded and/or heavy compac-tion equipment is not operated within 1m of the back of the wall (only hand-operated plate compactor). Overcompaction behind the wall facing will result in an outward rotation of the units and poor vertical alignment.

install geogrid reinforcementEnsure the geogrid reinforcement specified in the design match-es the product on site (no substitutes are acceptable without consent of the design engineer). Cut the geogrid from the roll to the specified length, ensuring the geogrid is being cut perpen-dicular to the direction of primary strength.

Ensuring the DuraHold units are free of debris, lay the geogrid on top of the units to within 25mm (1 in) of the face. Place the next course of DuraHold units (as described above) to se-cure the geogrid in place. Pull the geogrid reinforcement taut across the reinforced fill material to its full length and stake in place to maintain tension. The reinforced fill material should be level with the back of the DuraHold unit, allowing the geogrid to be laid out horizontally.

place fill over geogrid reinforcementPlace next lift of fill material on top of the geogrid reinforcement, placing the loose material at the front of the wall, and raking it back, away from the face (this method maintains tension in the geogrid during filling). Continue stacking units and filling until the next layer of geogrid reinforcement is reached. Continue placing the DuraHold units, filling, and laying the geogrid reinforcement as described above until the desired wall height is reached.

encapsulate and finish gradingFold the excess filter fabric over the top of the fill (reinforced zone) and extend up the back face of the coping unit. Ideally, place an impervious layer of soil on top of the filter fabric and compact, providing for the required grading and/or swales. For other treat-ments such as pavers, concrete, or asphalt, care must be taken to ensure that heavy compaction/paving equipment remains a minimum of 1.0m from the back of the coping unit. Slope the surface above and below the wall to ensure water will flow away from and not accumulate near the wall units.

Correct

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alternate reinforced fill materials

In the geogrid installation, we recommend using well-graded, free-draining (maximum 8% fines) granular fill material for the reinforced zone. This type of high quality material has several important benefits:

benefits of imported granular (free-draining) material

reinforcement.

use of other approved materialsOther approved materials may be utilized for fill, subject to min-imum recommended parameters. We recommend that alterna-tive fill materials be limited to:

≤ 20)-

ate frost heave potential that is approved by the GRE as ad-equate for structural fill

construction of required drainage layer when using non–free-draining materialsAs these materials are not considered to be free-draining, a min-imum 300mm (12 in) thick, 19mm (¾ in) clear stone drainage layer must be placed immediately behind the wall with design-specified filter cloth to separate it from the reinforced soil. At the geogrid layer elevations, the filter cloth must be cut and have minimum 150mm (6 in) overlap as shown in the drawing.

The reinforced soil must be placed at maximum 200mm (8in) lift thickness and compacted to 95% SPD or as specified in the de-sign. At subsequent geogrid layers, the drainage layer must be completely encapsulated as described above. As this is a critic-al component of the wall construction, care must be taken to ensure the drainage material is protected from contamination.

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vertical walls

There are several key factors that should be considered when constructing a successful vertical wall.

Earth Pressure, it is very possible that a vertical wall could ro-tate forward past vertical, either during or after construction. To help accommodate this rotation, it is recommended that the base be constructed with a 2% negative slope from front to back (as shown).

walls. Any settlement in these types of walls could result in an over-vertical batter. Extra care must be taken to ensure the foundation bearing capacity is more than adequate, and that any anticipated settlement is taken into account.

cause the SRW units to rotate forward beyond vertical. It is important to keep the compaction lifts of the fill materials to a minimum (150–200mm [6–8in]). Heavy equipment must be kept a minimum of 1m (3ft) from the back of the SRW units.

It is generally recommended that battered walls be constructed wherever possible. However, with proper preparation and care, vertical walls can be constructed successfully.

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outside corners. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

inside corners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

fences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

obstructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

internal drainage. . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

external drainage . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

terraces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

finishing details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

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outside corners

90° outside corners

Single-Depth ConstructionPlace standard units on base course leading to the corner. Place corner unit (left corner shown) so both rough faces will be exposed in the final construction.

Continue placing standard units on adjacent wall, abutting the back side of the corner unit.

For a strong, tight corner, apply a concrete adhesive to the area where the corner units will overlap. Place alternate corner unit (right corner shown) to interlock corner.

Place standard units to complete the course.

Repeat until desired wall height is achieved.

Mitre cut coping and place units as shown.

Reinforced ConstructionFor reinforced applications, it is better to place the layers of re-inforcement on different courses, on either side of the corner, so the layers of reinforcement do not lie directly on top of each other. If the reinforcement must be placed on the same course on both sides of the corner, a minimum of 75mm (3 in) of re-inforced fill must be placed and compacted between the lay-ers of reinforcement. Also, never overlap the reinforcement in the joint between stacked SRW courses and ensure the lead-ing edge of the reinforcement is placed within 25mm (1 in) of the face of the SRW units.

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Crib ConstructionNOTE: Once the recommended single crib height is achieved (refer to site-specific design), the remaining courses can be in-stalled with standard single depth DuraHold units.

Place units on base course leading to the corner. Continue pla-cing base course units on adjacent wall, as shown.

Commence second course by placing alternate corner unit to interlock corner. Place standard units and deadman units lead-ing up to corner. NOTE -ner may have to be adjusted slightly to allow for placement of deadman on adjacent wall. Continue placing standard units and deadman units on adjacent wall to complete course.

Alternate base course and second course construction tech-niques until desired wall height is achieved.

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odd-angled outside corners

Single-Depth ConstructionPlace standard units on base course leading to the corner. Place modified corner unit (left corner shown) so both rough faces will be exposed in the final construction.

Continue placing standard units on adjacent wall, abutting the cut side of the modified corner unit.

For a strong, tight corner, apply a concrete adhesive to the area where the corner units will overlap. Place alternate modified cor-ner unit (right corner shown) to interlock corner.

Place standard units to complete the course.

Repeat until desired wall height is achieved.

Mitre cut coping and place units as shown.

Reinforced ConstructionFor reinforced applications, it is better to place the layers of re-inforcement on different courses, on either side of the corner, so that the layers do not lie directly on top of each other. If the

reinforcement must be placed on the same course on both sides of the corner, a minimum of 75mm (3 in) of reinforced fill must be placed and compacted between the layers of re-inforcement. Also, never overlap the reinforcement in the joint between stacked SRW courses and ensure the leading edge of the reinforcement is placed within 25mm (1 in) of the face of the SRW units.

Crib ConstructionPlace units on base course leading to the corner. Continue pla-cing base course units on adjacent wall as shown.

Noteshould commence adjacent wall, and half-tapered units may have to be substituted for deadmen on either side of corner –

-

Commence second course by placing alternate corner unit to interlock corner. Place standard units and deadman units lead-ing up to corner. [Note: Deadman unit located closest to cor-ner may have to be adjusted slightly to allow for placement of deadman on adjacent wall. Continue placing standard units and deadman units on adjacent wall to complete course.]

Alternate base course and second course construction tech-niques until desired wall height is achieved.

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Making Modified Corner UnitsTo construct corners for any angle, other than those created using the manufactured corner units, you will need to make modified corner units as follows.

The tools you need to modify a unit include: tape measure, fram-ing square, chalk, concrete saw, chisel and hammer.

Identify the necessary unit measurements from the table based on the angle of the corner. Decide if you are going to make a left or right modified corner unit. Select a unit identified in the

“Unit to Modify” column of the table. If you are using a 90° cor-ner unit to start with, make sure you select the left or right cor-ner unit that corresponds to the corner unit you are making. Use the appropriate diagram when measuring for your cut and face cut lines.

Measure the distances specified, on the front and back of the unit, and mark the SRW unit.

On one arm of the framing square, mark the specified cut length. On the other arm mark the specified face cut length.

Align the marks on the framing square with the marks on the SRW unit. Trace the edge on the framing square to mark the unit. For outside corners, make sure the cut dimension is to the back of the SRW unit.

Saw cut the unit along the cut and face cut lines to create a smooth square edge that will neatly abut the side of a stan-dard unit.

It will also be necessary to remove a portion of the key to allow the SRW unit from the next course to stack properly.

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Outside Corner – Metric Dimensions

Angle[degrees]

Front[mm]

Back[mm]

Face Cut[mm]

Cut[mm]

Unit tomodify

5 942 915 27 610 Standard10 968 915 53 610 Standard15 995 915 80 610 Standard20 1023 915 108 610 Standard25 1050 915 135 610 Standard30 1078 915 163 610 Standard35 1107 915 192 610 Standard40 1137 915 222 610 Standard45 Use manufactured 45° corner unit50 1199 915 284 610 90° corner55 1233 915 318 610 90° corner60 1267 915 352 610 90° corner65 1304 915 389 610 90° corner70 1342 915 427 610 90° corner75 1383 915 468 610 90° corner80 1427 915 512 610 90° corner85 1474 915 559 610 90° corner90 Use manufactured 90° corner unit

91 – 180 Not Recommended

Outside Corner – Imperial Dimensions

Angle[degrees]

Front[inches]

Back[inches]

Face Cut[inches]

Cut[inches]

Unit tomodify

5 37 1⁄8 36 1 24 Standard10 38 1⁄8 36 2 1⁄8 24 Standard15 39 1⁄8 36 3 1⁄8 24 Standard20 40 ¼ 36 4 ¼ 24 Standard25 41 3⁄8 36 5 3⁄8 24 Standard30 42 ½ 36 6 3⁄8 24 Standard35 43 5⁄8 36 7 5⁄8 24 Standard40 44 ¾ 36 8 ¾ 24 Standard45 Use manufactured 45° corner unit50 47 ¼ 36 11 ¼ 24 90° corner55 48 ½ 36 12 ½ 24 90° corner60 49 7⁄8 36 13 7⁄8 24 90° corner65 51 3⁄8 36 15 ¼ 24 90° corner70 52 7⁄8 36 16 7⁄8 24 90° corner75 54 ½ 36 18 3⁄8 24 90° corner80 56 1⁄8 36 20 1⁄8 24 90° corner85 58 36 22 24 90° corner90 Use manufactured 90° corner unit

91 – 180 Not Recommended

Outside Left Unit

Outside Right Unit

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inside corners

90° inside corners

Single-Depth ConstructionPlace standard units on base course leading to the corner. Place 90° corner unit (left corner shown) so what remains of the origin-al split face will be exposed in the final construction.

Continue placing standard units on adjacent wall, abutting the front side of the corner unit. It may be necessary to remove bumps from the face of the corner unit to achieve a tight fit.

For a strong, tight corner, apply a concrete adhesive to the area where the corner units will overlap. Place alternate corner unit (right corner shown) to interlock corner.

Place standard units to complete the course.

Repeat until desired wall height is achieved.

Mitre cut coping units and place as shown.

Reinforced ConstructionFor reinforced applications, the sheet of reinforcement must be extended a distance of ¼ of the wall height past the back of the wall on the other side of the corner. Alternate the side on which the reinforcement is extended for successive layers of re-inforcement. Also, never overlap the reinforcement in the joint between stacked SRW courses and ensure the leading edge of the reinforcement is placed within 25mm (1 in) of the face of the SRW units.

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Crib ConstructionPlace units on base course leading to the corner. Continue pla-cing base course units on adjacent wall, ensuring adjacent wall starts with tieback unit as shown.

Commence second course by placing alternate corner unit to interlock corner. Place standard units and deadman units lead-ing up to corner. Continue placing standard units and deadman units on adjacent wall to complete course.

Alternate base course and second course construction tech-niques until desired wall height is achieved.

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Making Modified Corner UnitsTo construct corners for any angle, other than those created using the manufactured corner units, you will need to make modified corner units as follows.

The tools you need to modify a unit include: tape measure, fram-ing square, chalk, concrete saw, chisel and hammer.

Identify the necessary unit measurements from the table based on the angle of the corner. Decide if you are going to make a left or right modified corner unit. Use the appropriate diagram when measuring for your cut and face cut lines.

Measure the distances specified, on the front and back of the unit, and mark the SRW unit.

On one arm of the framing square mark the specified cut length. On the other arm mark the specified face cut length.

Align the marks on the framing square with the marks on the SRW unit. Trace the edge on the framing square to mark the unit. For inside corners, make sure the cut dimension is toward the front of the SRW unit.

Saw cut the unit along the cut and face cut lines to create a smooth square edge that will neatly abut the side of a standard unit. For inside corners, it is not necessary to cut the back piece off since it will be buried behind the wall.

It will also be necessary to remove a portion of the key to allow the SRW unit from the next course to stack properly.

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Inside Left Unit

Inside Right Unit

inside Corner – Metric Dimensions

Angle[degrees]

Front[mm]

Back[mm]

Back Cut*1 [mm]

Cut[mm]

Unit tomodify

5 915 942 27 610 Standard10 915 968 53 610 Standard15 915 995 80 610 Standard20 915 1023 108 610 Standard25 915 1050 135 610 Standard30 915 1078 163 610 Standard35 915 1107 192 610 Standard40 915 1137 222 610 Standard45 Use manufactured 45° corner unit50 915 1199 284 610 Standard55 915 1233 318 610 Standard60 915 1267 352 610 Standard65 915 1304 389 610 Standard70 915 1342 427 610 Standard75 915 1383 468 610 Standard80 915 1427 512 610 Standard85 915 1474 559 610 Standard90 Use manufactured 90° corner unit

91 – 180 Not Recommended

Inside Corner – Imperial Dimensions

Angle[degrees]

Front[inches]

Back[inches]

Back Cut*1 [inches]

Cut[inches]

Unit tomodify

5 36 37 1⁄8 1 24 Standard10 36 38 1⁄8 2 1⁄8 24 Standard15 36 39 1⁄8 3 1⁄8 24 Standard20 36 40 ¼ 4 ¼ 24 Standard25 36 41 3⁄8 5 3⁄8 24 Standard30 36 42 ½ 6 3⁄8 24 Standard35 36 43 5⁄8 7 5⁄8 24 Standard40 36 44 ¾ 8 ¾ 24 Standard45 Use manufactured 45° corner unit50 36 47 ¼ 11 ¼ 24 Standard55 36 48 ½ 12 ½ 24 Standard60 36 49 7⁄8 13 7⁄8 24 Standard65 36 51 3⁄8 15 ¼ 24 Standard70 36 52 7⁄8 16 7⁄8 24 Standard75 36 54 ½ 18 3⁄8 24 Standard80 36 56 1⁄8 20 1⁄8 24 Standard85 36 58 22 24 Standard90 Use manufactured 90° corner unit

91 – 180 Not Recommended

Notes1 It is not necessary to cut the back piece for inside corners since the piece will not be seen

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curves

convex curveThe DuraHold system is able to create a 20m (66ft) radius with the tapered units on a convex curve; however, in preparation for the bottom course, remember that the radius will decrease by 38mm (1.5 in) every course. Therefore, the smallest curve will re-sult on the uppermost course. Adjustment to half tapered units may be necessary should vertical joints on successive cours-es start to line up.

Once the radius to be used is decided upon and the necessary curve for the base course is calculated, the base can be roughly outlined with spray paint. Upon completion of the base, the start-ing and ending points of the curve can be staked. The curve should be marked with paint to ensure the proper radius is established. If the base course is installed with too tight a radius, the upper cours-es may have to be cut to fit.

Place additional courses, remembering that the radius decreases by 38mm (1.5 in) every course until desired height is achieved.

Geogrid layers should be placed within 25mm (1 in) of the front face of the unit. The geogrid will overlap and should have 75mm (3 in) of compacted soil between layers. Geogrid should be placed on the units so the geogrid does not overlap until it en-ters the soil zone.

Repeat until desired wall height is achieved and place coping units as shown. DuraHold coping units must be saw-cut in or-der to create a curve. NOTE : Some manufacturers produce a half coping unit that may be used or altered to create a curve.

concave curveFor concave curves, the DuraHold standard units can create a minimum 20m (66ft) radius. The smallest radius will occur on the bottom course. Each additional course will result in a 38mm (1.5 in) increase in the radius. Adjustment to half tapered units may be necessary should vertical joints on successive cours-es start to line up.

Once the radius to be used is decided upon and the neces-sary curve for the base course is calculated, the base can be roughly outlined with spray paint. Upon completion of the base, the starting and ending points of the curve can be staked. The curve should be marked with paint to ensure the proper radius is established.

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Place additional courses, remembering that the radius increases by 38mm (1.5 in) every course until desired height is achieved.

Geogrid layers should be placed within 25mm (1 in) of the front face of the wall. It will be necessary to have gaps between ad-jacent sections of geogrid. At alternating geogrid elevations the geogrid sections should be positioned so they overlap the gaps in the geogrid on the layers below.

Repeat until desired wall height is achieved and place coping units as shown. DuraHold coping units must be saw-cut in or-der to create a curve. [NOTE: Some manufacturers produce a half coping unit that may be used or altered to create a curve.]

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fences

fold the geogrid flat against vertical side of the concrete form and then around the back, maintaining the edge of the geogrid along the centerline of the concrete form. Lay the geogrid flat behind the concrete form and pull taut. Secure the geogrid at the rear (with stakes) and continue placing fill.

Repeat the previous step for each layer of geogrid encountered by the concrete form. Secure the coping unit and fold filter cloth back over drainage material. Cut filter cloth at centerline of con-crete form to allow the concrete form through (similarly to method used to allow concrete form to penetrate geogrid layer), ensuring complete coverage of reinforced material. Cover concrete forms prior to concrete pour to prevent debris from entering.

Pour concrete in foundations in accordance with fence design (reinforcing steel and/or dowels may be required). Install fence and finish grading.

wood fencesWood fences/acoustical fences may be constructed behind a DuraHold wall. These types of fences can pick up significant wind loads. The retaining wall must be designed to account for this additional loading and the fence typically can not be se-cured to the DuraHold retaining wall. Concrete forms, placed behind the wall, should be utilized to found the handrail/fence into the reinforced soil zone.

Loads created by pedestrians and/or wind on the fences must be incorporated into the geogrid design. As the concrete form depth increases, the additional lateral force generated in each geogrid is reduced. Wood/vinyl fences (solid) that take a wind load produce extremely high loads. Generally, foundations for these types of structures should extend more than the height of the fence into the reinforced soil, and the geogrid layout designed accordingly. Geogrid length to be determined by Designer.

Construct the geogrid reinforced DuraHold SRW up to the ele-vation corresponding to the underside of the fence foundation.

Identify the proposed location of the solid fence foundations. Take into account the batter (setback) of the wall (25mm [1 in] per course) and the required offset at the top (It is preferable to leave a 300mm [12 in] buffer zone between the outside of the concrete form and the back of the wall. If this is not possible, ex-pansion joint material must be placed between the back of the coping unit and concrete concrete form). Place the concrete form and fill around it to hold it in place. Continue stacking units, backfilling and compacting to 95% SPD until the next geogrid layer is reached.

Cut the geogrid perpendicular to the wall along the centerline of the concrete form, creating two geogrid panels – one on each side of the concrete form. Lay the geogrid flat in front of the concrete form. Secure the geogrid in place at the wall with the next course of units. At the intersection with the concrete form,

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pedestrian handrail /chainlink fenceChainlink fences and pedestrian handrails (not wind bearing) may be attached directly to the DuraHold wall. In order to re-sist the required loads, the post (maximum diameter 100mm [4 in]) must be core-drilled a minimum of 450mm (18 in), and be secured with non-expansive grout. (Non-shrink grout: follow manufacturer’s recommended installation procedures. Use of expansive grout will cause failure of the units.) The holes are to be drilled a minimum of 250mm (10 in) from the front face of the wall with a maximum post separation of 2430mm (96 in).

guardrailsFor areas adjacent to roadways and parking lots, flexible steel beam guardrails may be placed behind a geogrid reinforced DuraHold SRW in accordance with the applicable governing standards. Additional “crash” loads must be accounted for in the design. Accepted procedures usually require the guardrail posts to be offset a minimum of 1m (3 ft) from the back of the wall, extending a minimum of 1.5m (5 ft) into the reinforced zone. We recommend that the posts be placed as the wall is con-structed (refer to handrail construction) and compaction sur-rounding the posts be carefully monitored to ensure optimum confinement.

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obstructions

treesWhen planting trees or shrubs behind DuraHold walls, a few steps must be taken to ensure the stability of the wall. The root ball should only impact the top two layers of the geogrid re-inforcement. The geogrid should be cut perpendicular to the wall along the centerline of the root ball, placed flat and at the intersection with the root ball folded up the sides around to the back, maintaining the edge of the geogrid along the centerline of the root ball. Small trees (max. 0.915m [3 ft]) may be placed a minimum of a 1.5m (5 ft) from the face of the wall. Larger trees (max. 1.8m [6 ft]) are to be placed a minimum of 3m (10 ft) from the face of the wall. These distances are required to avoid root growth into the DuraHold units and to reduce the wind loading effects caused by the trees. If multiple trees are to be planted, a qualified Engineer should be contacted to assess the im-pact of the geogrid cuts. A root barrier may also be required to avoid root growth towards the DuraHold wall and drainage lay-er structures.

catch basinTake the following steps when a catch basin is interfering with the placement of the geogrid reinforcement as specified by the site design. Select an appropriately sized steel pipe with a length of at least twice the width of the catch basin. This pipe will be used to tie back the section of wall adjacent to the catch basin. Start by constructing the wall up to the elevation of the first lay-er of geogrid.

Area Adjacent to Catch Basin:1. Cut a layer of geogrid to a length equal to twice the depth from

the front face of the wall to the catch basin plus 200mm (8 in). 2. Lay the geogrid on the specified course and secure it by pla-

cing the next course. 3. Pull the geogrid back towards the catch basin. Lay the steel

pipe on top of the geogrid and pull the remaining length of geogrid up away from the pipe.

4. Fill to the top of this course and pull the remaining geogrid back over the reinforced zone towards the wall. Lay the geogrid flat on top of the most recently placed course and secure in place with next course.

Area on Either Side of Catch Basin:Instead of tying the facing to the pipe, tie the pipe back into the reinforced zone as described above, ensuring a minimum of 150mm (6 in) of compacted fill material between the top and bottom layer of geogrid.

structuresRetaining walls constructed near structures must be placed outside the zone of influence of the footing as required by the Geotechnical Engineer (typically a 7V:10H influence line). If there is a space limitation, it may be necessary to underpin the foun-dation of the structure.

Catch basin

Wall31

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Proper drainage of a segmental retaining wall is one of the most critical aspects of design and construction. Unless otherwise stated, the design assumes that no hydrostatic pressures exist behind the wall. To ensure this condition is met, water flow from all directions and sources must be accounted for in the design through proper grading and drainage measures, diverting water away from the wall whenever possible.

The following table is provided to address general concepts of drainage. Refer to the NCMA Drainage Manual for an in-depth discussion of and recommendations for drainage.

internal drainage

internal drainage

We have created this chart to explain and illustrate the four different internal drainage possibilities.

Depending on anticipated groundwater elevations, blan-ket and chimney drains may also be required. Refer to the NCMA Drainage Manual for further information.

Non-Well–Draining Reinforced Zone

If the fill material being used to construct the reinforced zone is not considered to be well draining (>8% fines), a drainage layer is required immediately behind the face of the wall. The drainage material must be a minimum of 300mm (12 in) thick, composed of a gap-graded, free-draining, angular clear stone (19mm [¾ in]). An approved filter cloth must be placed between the drainage layer and the fill material to prevent the migration of fines and con-tamination of the drainage material. At each geogrid layer, the filter cloth must be pulled back into the reinforced zone a minimum of 150mm (6 in) and cut. The drainage layer must be fully encapsulated with a 150mm (6 in) overlap at each geogrid elevation as shown.

Well-Draining Reinforced Zone

As the construction of a separate drainage layer immedi-ately behind the facing units can be cumbersome and reduce efficiency, a popular option is to use a free-drain-ing, granular material for the reinforced zone. It is recom-mended that this material be well-graded, with less than 8% fines. An approved filter cloth should be placed be-tween the reinforced zone and retained and foundation soil to prevent the migration of fines. The use of an imported granular material in the reinforced zone has many other advantages besides its good drainage properties (see Specifications – Soils).

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Outlet to Catch basin / Drain Outlet Through Face

If the drain is being connected to a catch basin or other drain-age outlet, it should be located at the lowest elevation pos-sible. Placing the drain at the founding elevation ensures better drainage of the base and subsoils. A minimum 2% slope is recommended.

Outlet locations must be planned in advance by the Civil Engineer as part of the overall drainage plan for the site.

If the drain is being outlet through the face of the wall, it is recom-mended that an approved, less pervious engineered fill material be compacted under the drain up to the grade in front of the wall. This measure collects water percolating through the reinforced zone and directs it to the drain, rather than allowing the base to become saturated. The outlet pipe should be a non-perforated PVC (connected through a T-joint) placed a minimum of 15.0m (45 ft) on centre (or as required by the design). The DuraHold unit may be cut and shifted over as required to allow the pipe to be outlet. It is recommended that the area around the pipe be grout-ed to prevent the washout of fine soil particles. A concrete splash pad at the outlet pipe locations is recommended if large water flows are anticipated.

T-Joint

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external drainage

blanket / chimney drainsWhere high groundwater flows are anticipated, the use of blan-ket drains (drainage layer extended horizontally along the base of the wall) or chimney drains (drainage layer extended up the back of the reinforced zone to intercept groundwater flows) pre-vent infiltration in the DuraHold structure. A drainage composite material can be very effective when used to construct a chim-ney drain.

water applicationsDuraHold geogrid reinforced and crib segmental retaining walls may be used in water applications such as lake/river shorelines and detention ponds. A number of additional issues must be considered when designing and constructing in this type of ap-plication, such as erosion of the base/foundation, wave effects, perched water conditions, and ice effects.

The DuraHold wall analysis must incorporate the effects of buoyant unit weights, rapid draw-down conditions, etc. when determining geogrid length, type, and placement. The required wall embedment normally increases as the potential for erosion becomes a factor. A minimum 600mm (2.0 ft) embedment is standard practice. As well, rip-rap or other forms of erosion pro-tection at the bottom of the wall may be required.

The footing may be concrete or standard granular wrapped in a woven geotextile to prevent washout. If the potential for rapid draw-down (water level falling quicker in front of the wall than the reinforced fill material will allow) exists, the reinforced fill material must be chosen to reduce the effects. It is recommended that a clear-stone drainage layer be used in conjunction with a well-graded, free-draining, granular reinforced zone. The filter cloth used between the drainage layer and reinforced zone should be selected taking into account the filtration characteristics of the two types of granular materials.

swalesSurface water run-off should be diverted away from the retaining wall to help prevent the build up of hydrostatic pressures behind the wall. This can be achieved by providing a swale with a min-imum gradient along the length of the wall of 2%.

Clay SwaleA 100mm (4 in) top soil layer may be underlined with a 100mm (4 in) low permeability clay soil to divert the surface runoff. The top soil layer is to support the growth of vegetation that provides erosion protection for both the top soil and clay layers. The slope directly away from the wall helps to ensure that water is not given a direct route into the drainage material if settlement occurs. A filter fabric should be placed between the clay layer and fill ma-terial to prevent the migration of fines.

Concrete SwaleA 100mm (4 in) concrete or asphalt swale may be used to divert surface runoff. A 25mm (1 in) expansion joint should be placed between the concrete and the back of the retaining wall. Heavy paving equipment should be kept a minimum of 1m (3ft) away from the wall to prevent movement of the top courses.

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The placement of drains is based on the anticipated normal and high water levels. An outlet through the wall face should be placed above the normal and high water levels at maximum 15m (45 ft) on centre. If the groundwater level is expected to fall below the foundation elevation, an additional drain should be added at this level. As well, a chimney or blanket drain may be required depending on conditions.

If ice or wave effects are anticipated, rip-rap protection must be designed accordingly.

box culverts and headwallsThe key point in building this type of wall is to structurally sep-arate the DuraHold wall from the concrete headwall. Essentially, the DuraHold wall must be constructed as three separate struc-tures, allowing any potential differential settlement to occur with-out distress in the face. The walls must be abutted tightly with a 25mm (1 in) expansion joint separating them and the headwall.

These pictures show the bottom of DuraHold units resting on top of the headwall. However, this may not actually happen on site. A layer of mortar may have to be used to raise the elevation of the headwall to ensure that the courses line up on the adja-cent sections of wall.

round culvert through wallA culvert may be outlet through the face of the wall, provid-ing the pipe has been designed to withstand the load of the wall above it and no excessive settlement is anticipated which may alter the alignment of the pipe. Once these issues have been addressed, the DuraHold units can be cut to fit on site. A 25mm asphalt-impregnated fibre board expansion joint should be placed around the pipe to ensure a tight fit and prevent the reinforced fill from washing out. Rip-Rap is also required to pro-tect the base from washout.

As the diameter of the culvert increases it may be easier to con-struct a head wall at the end of the culvert and assemble the wall using the box culvert details.

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steps

Repeat the previous stage to finish the steps as shown in the drawing.

Core drill handrails as specified in the design.

Note: As the dimensions of a DuraHold coping unit are slightly larger than a standard step, it is recommended that SienaStone coping units be used as steps (as shown).

inset-

arated by the required step width. The side walls can be built in either battered or vertical arrangement, as specified in the design. If side walls are battered, the step width (base extended to con-stant elevation) must be adjusted to meet wider distances be-tween the side walls as each course steps back. The side walls can be constructed on a level foundation elevation as shown in the drawing or stepped up to follow the grade change created by the steps. If the side walls are stepped up, make sure a min-imum of one course of sidewall units is embedded.

Using SienaStone coping units as the steps, place the first course on the same elevation as the side walls. [Note: coping units may require modifications to fit the distance between the side walls. If the overall distance is more than 1000mm (39in), two coping units are required and a running-bond pattern must be achieved when placing upper steps.] Then, place the granular materials at the back of the first step units at the same top elevation after compaction.

Using a cement-stabalised aggregate can help to minimise fu-ture settlement issues.

Repeat the previous stage to build the steps up. The tread depth can be set from 500mm (20in) to almost any smaller dimension.

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Core drill handrails as specified in the design.protruding

constructed vertically. Use a SienaStone coping unit to achieve the first riser step. [Note: Depending on step width, coping units may need to be cut to achieve desired width of steps.] Then place the granular materials at the back of the first step units at the same top elevation after compaction.

Repeat the previous stage for the second course. Ensure the step depth is as specified in the design.

Repeat the previous stages to finish the steps as shown in the drawing. [Note: Coping units at the side walls may require modi-fications to fit the reducing length of the side walls.]

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terraces

reinforced SRWsReinforced SRWs can be designed to support upper terraces that are in close proximity to the back of the wall. Generally, the further the upper wall(s) are offset from the top of the lower wall, the less expensive the construction will be. Once a minimum off-set distance is established in the design, this must be adhered to throughout the structure.

The loads produced by terraced walls can be great. As an ex-ample, a small 0.6m (2.0ft) high wall produces a load equivalent to a heavy traffic surcharge on the lower wall. These loads may be reduced by increasing the separation between the walls or increasing the foundation depth of the upper wall. Wherever possible, the lower wall should be higher than the upper wall.

It is recommended that a qualified engineer review the terraced SRW design and site soil conditions, specifically checking the global stability of the proposed structure.

conventional SRWsIf done correctly, terracing can be an effective way to reduce loading and gain greater overall height, while still maintaining an aesthetic appearance.

Generally, a good rule of thumb is to set the distance from the back of the lower wall to the face of the upper wall to be great-er than the height of the lower wall. [NOTE: For crib structures, this distance is to be referenced from the back of the crib struc-ture (i.e. either 1830mm [72in] or 3050mm [120in]]. If there is a slope between the two walls, this separation will need to be increased.

It is recommended that a qualified engineer review the terraced SRW design and site soil conditions, specifically checking the global stability of the proposed structure.

H

2H

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finishing details

abut existing structureThe wall could be abutted to an existing structure. This would involve cutting the retaining wall units in order to maintain the running-bond pattern. An expansion joint (25mm [1in] asphalt-impregnated fibreboard) should be placed between the retain-ing wall and the structure. This will allow the wall to move slightly while still containing the granular material. Note that if the existing structure’s footing extends under the retaining wall for a short distance, this could lead to differential settlement and in turn, cracking of the SRW units or separation between the units.

Typically it is inadvisable to end any retaining wall abruptly. If proper care is not taken at the ends of the wall, the fill material may be eroded, leading to undesirable settlement and possible failure. There are several ways to finish off the end of a retain-ing wall:

90º return end

the slope that is being retained, thereby containing the granular material behind the wall.

stepped down endThe wall could be extended and stepped down to a reasonable height to allow the ground to be graded around the wall end.

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Since 1974, innovation has been a way of life for Risi Stone Systems. Today, Risi Stone Systems’ retaining walls are the products of choice for landscape, construction and municipal projects internationally.

The patented components, developed by Risi Stone Systems, have been licensed to concrete producers in major markets throughout the world. These producers employ the latest computer and robotic technology in the production of the finest modular concrete retaining wall system.

For more information on the right product for your project,visit our website

www.risistone.comor contact us at 1.800.626.WALL • [email protected]

Manufactured under licence from The proprietary products and designs described herein are covered under one or more of the following: US Pat. 4,815,897 • US Pat. 4,490,075 US Pat. 5,622,456 • US Pat. 5,064,313 • US Pat. D 403,437 • US Pat. D 403,785 • US Pat. D 370,272 • Cdn. Pat. 1,182,295 • Cdn. Pat. 1,204,296Cdn. Pat. 2,145,344 • Cdn. Pat. 2,017,578 • Ind. Des. 83,773 • Ind. Des. 78,184. Other domestic and foreign patents and designs are pending.