DUGARD - Makrum Oy · Dugard 52MB Twin Spindle CNC Lathe 5 B axis can be swivelled to a desired...
Transcript of DUGARD - Makrum Oy · Dugard 52MB Twin Spindle CNC Lathe 5 B axis can be swivelled to a desired...
DUGARDMachine Tools Since 1939
www.dugard.com
Dugard 52MB Twin Spindle CNC LatheDouble Y axes, Servo Angular Driven Tool,
Twin Built-In Spindles
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Dugard 52MB Twin Spindle CNC Lathe
One-Hit Machining Reduces Setup TimeMultiple tooling systems makes the 52MB ideal for turning and milling complicated parts
• Built-in motor for main and 2nd spindle• Main and 2nd spindle cut simultaneously• Double Y axes• Totally 18 driven tools• 52mm bar capacity• Max 6000rpm in main and 2nd spindle• 30m/min axis rapid speed• Servo control B axis allowing angular drilling,
tapping and milling• B axis indexing accuracy: 0.001°• Fully enclosed splash guard
52MB
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Designed for Precision Part Machining of;•Automobile, motorcycle and
bicycle components•Electronic and electrical
components•Instrument components•Hydraulic pneumatic fittings
Dugard 52MB Twin Spindle CNC Lathe
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Dugard52MB
The new Dugard 52MB CNC lathe will dramatically cut your machining costs and boost productivity
Advanced Structural Design
• The main and 2nd spindle configuration allows the entire workpiece to be completely machined in one operation
• Main spindle head is a fixed construction 2nd spindle head moves on X2, Z2 axes
• Heavy duty roller type linear ways on all moving axes
• The massive base is manufactured from high quality cast iron (FC-30), tempered and stress relieved to ensure material stability year after year
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Main and 2nd SpindleThe built-in main and 2nd spindle feature high torque and high accuracy
Advanced Structural Design
• 6000rpm spindle speed• 7.5/11kW servo motor
drive• Collet clamping system• Spindle oil chiller
Dugard 52MB Twin Spindle CNC Lathe
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B axis can be swivelled to a desired degree, allowing the machine to perform angular drilling, tapping and milling, indexing accuracy up to 0.001°
The oil mist lube system prevents moisture from entering into the gear system and keeps constant temperature running of gears
Rapid and Accurate,Compact and Versatile
Angular Machining
Oil Mist Lube System
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C axis Contouring Capability (standard)
• The main and 2nd spindles have C axis function for contour cutting
• Rotating tool holders and tools are optional
• 0.001° extra high indexing resolution ensures high precision contouring and indexing
The tooling sytem includes the following tools:• End mill & side mill x 12 pcs• OD tool shank (20mm) x 4 pcs• ID tool shank (25mm) x 4 pcs• Cut-off tool shank (20mm) x 1 pc• B axis 0.001° indexing
The tooling sytem includes the following tools:• End mill x 3 pcs• Side mill x 3 pcs• OD tool shank (20mm) x 4 pcs• ID tool shank (25mm) x 4 pcs
Main Spindle Tooling System (with B axis)
2nd Spindle Tooling System
Tool Interference Diagram
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• Once part machining is completed, the parts catcher takes the finished products and moves them to a conveyor to be transferred out of the machine
• This prevents scratching the product surface, ensuring the highest quality finished product
Dugard 52MB Twin Spindle CNC Lathe
Parts Catcher and Finished Parts Conveyor
• 15”LCD(TFT)screen• 3Dsimulation,steppingsimulation• Conversationalgraphicdisplay• 2.1GBstandardharddiskmemory• Mitsubishispindleandaxisservodrivesandmotors• IndustrystandardPCcardslot
• CFmemorycard• RS-232C• Ethernet
Variousinterfacesforprogrammesaving,loadingandsoftwareupdatingincluding:
FinishedPartsConveyor
User Friendly Syntec PC based CNC control 900TE
• Increases speed and accuracy
• Fast and accurate servo feeding system
• All electrical control mechanical driving transmission, no air required
• External LED display, easier to monitor feeding situation
• Less than 15 second bar change time
• The high pressure coolant device is driven by a servo motor with coolant pressure up to 140 bar
• Programmable pressure control suits various materials for cutting
• 4 ports cooling can be controlled individually
The air conditioner is provided to maintain a constant temperature in the electrical cabinet. This ensures stable control performance, and long service life of electronic parts
The machine is equipped with a link chain type conveyor with a chip bin as standard
The electrical control circuit is well designed and consists of high quality electronic components. It not only ensures maximum dependability of control performance, but also features longer life of the electronic components
The standard accessory chiller device offers constant oil temperature into the built-in spindle, ensures long service life of the bearing
Chip Conveyor
Reliable Control Equipment
Air Conditioner for Electical Cabinet
140 Bar High Pressure Coolant Device (optional)
Bar Feeder (optional)
Built-In Spindle Oil Chiller
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Dugard 52MB Twin Spindle CNC Lathe
• Toolkitandbox• DrillingshaftER-20x4• Toolsleeve(Ø6,8,10,12,16,20)
2pcseach• Colletchuckdevice• Autobarfeederinterface• Finishedpartscatcherand
conveyor• Cuttingfluiddevice• Autopowerbreaker• Hydrauliccylinderstroke
inspectiondevice• Cuttingfluidinspectiondevice• Crosssidelivetoolingdevice• Frontsidelivetoolingdevice• Rearmachiningdevice• 2ndspindleairblowingdeviceand
finishedpartsejector• Airconditionerforelectrical
cabinet• Gangtypetoolholder• Built-inspindle(mainand2nd
spindle)• Voltagestabiliser/transformer
(52KVA)• Chillerformainspindle• Oilmistlubesystem• Steelbeltchipconveyorandbin
• Highpressurecoolantdevice• Baxisdevice• Barfeeder
Main Spindle
Capacity Max bar feeding dia Ø52mm
Main spindle
Max spindle rpm 6000rpm
Spindle servo motor 7.5kW
Spindle collet TRB-52
X1, Y1, Z1 axis
X1, Y1, Z1 axis servo motor X1: 1.0kW, Y1/Z1: 1.5kW
X1 axis travel 210mm
Y1 axis travel 460mm
Z1 axis travel 250mm
X1, Y1, Z1 rapid travel speed 30m/min
Side mill
No of axial and radial driven tool 12
Axial and radial live tooling motor 3.5kW
Axial and radial live tooling max rpm 6000rpm
Axial and radial live tooling size ER-20
OD toolNo of OD turning tool 5
OD turning tool size 20mm
ID toolNo of ID turning tool 4
ID turning tool size Ø25mm
2nd spindle
Capacity Max bar feeding dia Ø52mm
2nd spindle
Max spindle rpm 6000rpm
Spindle servo motor 7.5kW
Spindle collet TRB-52
X2, Y2, Z2 axis
X2, Y2, Z2 axis servo motor X2/Z2: 1.0kW, Y2: 1.5kW
X2 axis travel 480mm
Y2 axis travel 460mm
Z2 axis travel 270mm
X2, Y2, Z2 rapid travel speed 30m/min
Side mill
No of radial driven tool 3
No of axial driven tool 3
Axial and radial live tooling motor 2.0kW
Axial and radial live tooling max rpm 6000rpm
Axial and radial live tooling size ER-20
OD toolNo of OD turning tool 4
OD turning tool size 20mm
ID toolNo of ID turning tool 4
ID turning tool size Ø25mm
Appearance
Machine size (inc chip conveyor) 3383 x 2145 x 2080mm
Net weight (inc chip conveyor) 6000kg
Standard Accessories
Machine Specification
Optional Accessories
*Specifications are subject to change without prior notice
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Axis Travel Diagram
Machine Dimensions
DUGARD.comEuropean headquarters for Dugard CNC Machine Tools
www.dugard.com email: [email protected] tel: +44 (0)1273 732286