Dual Stage Tower 1404 N. Marshall Ave. El Caon CA. 92020 … · 2019-05-03 · Fig. 36A Fig. 36B...

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1404 N. Marshall Ave. El Cajon CA. 92020 ® For technical support call us at (877) 861-6265 or visit our website at Pulltarps.com. Dual Stage Tower Installation Instructions 513-0014: Dual Stage Electric Tower 513-0020: Dual Stage EDU Tower 607-0116 WLH 09/13/18

Transcript of Dual Stage Tower 1404 N. Marshall Ave. El Caon CA. 92020 … · 2019-05-03 · Fig. 36A Fig. 36B...

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1404 N. Marshall Ave. El Cajon CA. 92020®

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Dual Stage TowerInstallation Instructions

513-0014: Dual Stage Electric Tower513-0020: Dual Stage EDU Tower

607-0116 WLH 09/13/18

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TABLE OF CONTENTS

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Dual Stage TowerInstallation Instructions

Dual Stage Tower SystemsMounting the Tower System .................................................Determine Location of Hydraulic Pump Based on Housing Type ...Installing the Hydraulic Pump ..............................................Attaching the Control Box ....................................................Electric Power for Housing Motor ........................................Connecting Hydraulic System to Control Box ......................Adding Hydraulic Fluid to Pump Reservoir ..........................Installing Hydraulic Protective Cover & Testing Tower .........

DC Series Control BoxDC Series Operation Instructions / Arm Systems ................DC Series Operation Instructions / Armless Systems ..........Key Fob Programming (Right side of page 21) ....................Automatic Shut Down Feature .............................................Control Box Troubleshooting ................................................Quick Reference Guide - Detach and put in Truck ...............

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4-56

7-89-10

1112

14-1516-17

18192021

232425262728

Wiring & PartsSystem with Single Valve Pump .................................................Dual Stage Electric Tower #513-0014.........................................Dual Stage EDU Tower #513-0020 ............................................SuperShield™ 9500E 100” Tower Assy. w/Tray - #513-0081 ....Open 9000E 102” Tower Assembly with Tray - #513-0017 ........Tower Tray Hardware Kit - #501-0687 .......................................

***Assembly*** ***Components***

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Dual Stage TowerInstallation Instructions

dual stage tower Systems

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Dual Stage TowerInstallation Instructions

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Mounting the Tower SystemStep 1: Mount the Tower Base onto the Frame Rails and leave at least 6” of space between Cab and Tower (Fig. 1). Verify there is enough space between Cab and Tower. Mount with Weld Brackets (Fig. 2) or U-Bolt Brackets (Fig. 3).

Step 2: With a team member, lift the assembled Housing & Support Tray then place on top of Tower Base. Secure with the supplied hardware (Fig. 4A, B & C).

Note: Make sure the Tower Base is level and secured before mounting.

Fig. 1

Fig. 4A

Fig. 4B Fig. 4B

Fig. 2 Fig. 3

Mount to Truck Body

Leave at least 6” of space between Cab and Tower.

Front of Tower

Tower Base

SuperShield™ Housing Support Tray

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Dual Stage TowerInstallation Instructions

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Step 3: Determine the proper position of the Hydraulic Pump on the Tower.• SuperShield™ 9500E: Pump is mounted on the right or passenger side of the tower (Fig. 5).• Open 9000E: Pump is mounted on the left or driver side of tower (Fig. 6).

Determine Location of Hydraulic Pump Based on Housing Type

Facing Box

SuperShield™ 9500E Open 9000E

Facing Box

Hydraulic Box

Facing Cab Facing Cab

Fig. 5 Fig. 6

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Dual Stage TowerInstallation Instructions

Installing the Hydraulic PumpStep 4: Secure the Hydraulic Pump to the corresponding side of the Tower Base using the supplied mounting hardware (Fig. 7A, B & C).

Step 5: Rotate the Hydraulic Connectors to face the tower (Fig. 8).

Note: Hydraulic fluid may leak when removing the caps at the end of each hose.

Step 6: Attach the first Hydraulic line, marked green and yellow, to the first connector (Fig. 9).

Note: Use a backup wrench when attaching Hydraulic line.

Fig. 7A Fig. 7B

Fig. 7C

Fig. 8

Fig. 9

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Dual Stage TowerInstallation Instructions

Step 7: Attached the second Hydraulic line (Marked Red) to the second (outer) Hydraulic connector (Fig. 10).

Note: Use a backup wrench when attaching Hy-draulic line.

Step 8: Check the lines to make sure there aren’t any leaks from the Hydraulic lines (Fig. 11).

Fig. 10

Fig. 11

Installing the Hydraulic Pump

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Dual Stage TowerInstallation Instructions

Attaching the Control BoxStep 9: Attach the Mounting Plate to the Tower Base on the left side fac-ing the front of the tower (Fig. 12).

Step 10: Once the base is secure, attach the Control Box to the mount-ing plate (Fig. 13A & B).

Fig. 12 Fig. 13A

Fig. 13B

Mounting Plate

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Dual Stage TowerInstallation Instructions

Electric Power for Housing MotorStep 11: Place the Electric Motor wires inside of the Tower Base and thread through the top section (Fig. 14).

Step 12: Take the wires on the non-coiled end and extend to the Electric Motor connectors (Fig. 15).

Step 13: Once you’ve extended the wire to the motor and estimat-ed the correct length, attach the wire to the Housing Base using a wire mount (Fig. 16A). Use the ex-isting bolt to secure to the housing base (Fig. 16B). Now secure the wire underneath and on the back side to the Support Tray. Use the third mounting bolt position (Fig. 16C).

Note: For the outside mount, reverse the bolt position, so the cable can be attached to the outside of housing base.

Fig. 14

Fig. 16A

Fig. 16C Attach to 3rd Mounting Bolt.

Fig. 16B

Fig. 15

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Dual Stage TowerInstallation Instructions

Electric Power for Housing MotorStep 14: Attach the wires to the motor connectors. The Red wire (Fig. 17A) attaches to one connector and the Black wire (Fig. 17B) attaches to the other connector. Secure in place (Fig. 17C).

Step 15: Take the wires from the coiled side of the Electric Motor wir-ing and attached the White Wire to the pin connector #7, on the right side facing front of tower, of the Con-trol box (Fig. 18A & B).

Step 16: Next, take the Red (+) and Black (-) wires from the Coiled side of the Electric Motor wiring and at-tach to the corresponding positive (+) and negative (-) connectors on the other side of the control box. Use the top two connection points (Fig. 19).

Fig. 17A

Fig. 18A

Fig. 19

Fig. 18B

Fig. 17C

Fig. 17B

Position 7 out of 10 Pins.

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Dual Stage TowerInstallation Instructions

1

2

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Connecting Hydraulic System to Control BoxStep 17: Take the provided Hydraulic Power wires (Three Connectors) and snake the wired through the wire base, so the wires come out of the wiring holes. The wired ends shold be extended out of the holes on both sides of the tower (Fig 20A & B).

Step 19: On the Control Box side, take the White Wire and attached to the connector closest to the control interface (Fig. 22A). Then take the Black Wire and attach to the connectior that is at the bottom and hear-est the tower (Fig. 22B).

Step 20: Take the Black Wire and wrap around the inside of the tower base and connect to the bottom right connector (Fig. 23).

Step 18: On the Hydraulic Side, place the two flat pin connectors into the connectors on the pump. The Black wire fits into the box on the outside (#1) and the White wire fits into the box on the inside (#2). Now connect the Green wire to the outside position on the Distribution Node (#3) (Fig. 21).

Fig. 20A

Fig. 22A Fig. 22B

Fig. 23

Fig. 20B

Fig. 21

Hydraulic Side Control Box Side

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Dual Stage TowerInstallation Instructions

Connecting Hydraulic System to Control BoxStep 21: Unit comes prewired. Verify connection but do not remove wire, which would void the warrenty (Fig. 24).

Step 25: Take the other end of the Red and Black power cable and snake it through the wiring harness and pull through hole on the Control Panel side (Fig. 28).

Step 26: Connect the Black ground wire and connect to the ground wire on the Control Box on the front side of tower. Next, connect the Red wire to the top power connector (Fig. 29).

Step 27: Secure the wires on both sides of Tower Base with wire har-ness and attach to existing tower bolts (Fig. 30A & B).

Step 22: Take the Black and Red power wire from the wiring harness and wrap around tower base to connect to the Hydraulic motor (Fig. 25).

Step 23: Take the connector for the Red Wire and connect to the distri-bution node (Copper connector - Fig. 26).

Step 24: Now take the Black wire (ground) and connector to bolt below the distribution node (Fig. 27).

Fig. 24

Fig. 28

Fig. 29

Fig. 30A Fig. 30B

Fig. 25

Fig. 26

Fig. 27

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Dual Stage TowerInstallation Instructions

Adding Hydraulic Fluid to Pump Reservoir

ATF or 32 Grade

Step 28: Fill pump reservoir with two (2) quarts of Automatic Transmission Fluid or 32 Grade Hydraulic oil (not supplied)(Fig. 31).

Step 29: After filling, reinsert filler cap and secure. Check system for leaks. (Fig. 32).

Fig. 31

Fig. 32

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Dual Stage TowerInstallation Instructions

Installing Hydraulic Protective Cover & Testing TowerStep 30: Facing the back of the Tower Sys-tem, take the Hydraulic Case back panel and attach with supplied hardware (Fig. 33).

Step 33: With power source connected, slowly rais and lower the tower. Check for any wires or lines that may get in the way and secure if needed (See Button Operation Section). Also, test the functionality of the Roller Tube (Fig 36A, B & C).

Step 31: Take the second panel that is bent at two points and attach to the back plate and tower (Fig. 34).

Step 32: Secure the Hydraulic Cover lid and remove any remaining tape (Fig. 35).

Fig. 33

Fig. 36A Fig. 36B Fig. 36C

Fig. 34

Fig. 35

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DC Series Control BoxOperation Instructions

dc series control box

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DC Series Control BoxOperation Instructions

Open

CH

2C

H 1

CH

4C

H 3

CH

6C

H 5

Raise Forward

Close Lower ReverseWorkLight

I II

III IV

V VI

Open

CH

2C

H 1

CH

4C

H 3

CH

6C

H 5

Raise Forward

Close Lower ReverseWorkLight

I II

III IV

V VI

Open

CH

2C

H 1

CH

4C

H 3

CH

6C

H 5

Raise Forward

Close Lower ReverseWorkLight

I II

III IV

V VI

Open

CH

2C

H 1

CH

4C

H 3

CH

6C

H 5

Raise Forward

Close Lower ReverseWorkLight

I II

III IV

V VI

DC Series Operation Instructions / Arm SystemsStep 1 - To Cover Container: To activate (power up or down) the con-trol box you must press and hold buttons one (Ch. 1) and two (Ch. 2) on the control box or the key fob (I, II) for three (3) seconds (Fig. 37).

Step 2: Deploy 2-3 feet of tarp before moving the tower. To deploy tarp, press and hold button one (Ch. 1) on the control box or the key fob (I) (Fig. 38), or on non-remote systems, there will be a switch to wind and unwind your tarp.

WARNING: Always watch for overhead hazards, tower and arms can potentially come into contact with overhead wires.

Fig. 37

Fig. 39

Fig. 38

Fig. 40

On/OffHold both Buttons

On/OffHold both Buttons

Press & Hold

Step 3: Raise the tower as high as possible to keep tarp from dragging on the load in the container.

To raise the tower, press and hold button four (Ch. 4) on the control box or the key fob (IV) (Fig. 39).

Note: It’s best to not pull the container all the way forward, until after raising the tower and deploying at least three feet (3’) of tarp (See Step 2).

Step 4: Lower the tower so that the tarp wraps neatly around the front of the container. To lower the tower, press and hold button three (Ch. 3) on the control box or key fob (III) (Fig. 40).

On short cans, you may have to pull the tarp down to the top of the con-tainer and secure it with a strap.

Press & Hold Press &

Hold

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DC Series Control BoxOperation Instructions

Open

CH

2C

H 1

CH

4C

H 3

CH

6C

H 5

Raise Forward

Close Lower ReverseWorkLight

I II

III IV

V VI

Open

CH

2C

H 1

CH

4C

H 3

CH

6C

H 5

Raise Forward

Close Lower ReverseWorkLight

I II

III IV

V VI

Open

CH

2C

H 1

CH

4C

H 3

CH

6C

H 5

Raise Forward

Close Lower ReverseWorkLight

I II

III IV

V VI

Open

CH

2C

H 1

CH

4C

H 3

CH

6C

H 5

Raise Forward

Close Lower ReverseWorkLight

I II

III IV

V VI

DC Series Operation Instructions / Arm Systems

DC Series Operation Instructions / Armless Systems

Step 1 - To Uncover Container: Let some tarp material out to take any tension off the tarp and raise the tower to the maximum height to prevent the tarp from dragging on the load. To raise the tower, press and hold but-ton four (Ch. 4) on your control box or key fob (IV) (Fig. 41).

Step 2: Retract the tarp in far enough to clear the container as it is dumped or unloaded. To retract the tarp, press and hold button two (Ch. 2) on the control box or key fob (II) (Fig. 42).

If you are dropping the can and traveling with no can or an empty can, return the tarp system to its home position. A standard home position is with the tower all the way down.

Fig. 41

Fig. 43

Fig. 42

Fig. 44

Press & Hold

Press & Hold

Step 1 - To Cover Container: To activate (power up or down) the control box, you must press and hold buttons one and two (Ch. 1 & Ch. 2) on the control box or the key fob (I, II)(Fig. 43).

Step 2: Raise the tower as high as possible to keep the tarp from drag-ging on the load in the container. To raise the tower, press and hold button four (Ch. 4) on the control box or on the key fob (IV) (Fig. 44).

Press & Hold

On/OffHold both Buttons

On/OffHold both Buttons

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DC Series Control BoxOperation Instructions

Open

CH

2C

H 1

CH

4C

H 3

CH

6C

H 5

Raise Forward

Close Lower ReverseWorkLight

I II

III IV

V VI

Open

CH

2C

H 1

CH

4C

H 3

CH

6C

H 5

Raise Forward

Close Lower ReverseWorkLight

I II

III IV

V VI

Open

CH

2C

H 1

CH

4C

H 3

CH

6C

H 5

Raise Forward

Close Lower ReverseWorkLight

I II

III IV

V VI

DC Series Operation Instructions / Armless SystemsStep 3: Unwind the Pullrope, then press and hold button one (Ch. 1) on the control box or the key fob (I), while walking the tarp to the rear of the container (Fig. 45).

Step 4: Secure the tarp at the rear of the container. Then lower the tower by pressing and holding button three (Ch. 3) on the control box or the key fob (III) (Fig. 46) until tight. This should give you the proper tension on the tarp.

Fig. 45

Fig. 47

Fig. 46

Press & Hold

Press & Hold

Step 5: Tighten the tarp by pressing and holding button 2 (Ch. 2) on the control box or on the key fob (II) until the tarp is tight (Fig. 47).

Press & Hold

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DC Series Control BoxOperation Instructions

Open

CH

2C

H 1

CH

4C

H 3

CH

6C

H 5

Raise Forward

Close Lower ReverseWorkLight

I II

III IV

V VI

Open

CH

2C

H 1

CH

4C

H 3

CH

6C

H 5

Raise Forward

Close Lower ReverseWorkLight

I II

III IV

V VI

Open

CH

2C

H 1

CH

4C

H 3

CH

6C

H 5

Raise Forward

Close Lower ReverseWorkLight

I II

III IV

V VI

Open

CH

2C

H 1

CH

4C

H 3

CH

6C

H 5

Raise Forward

Close Lower ReverseWorkLight

I II

III IV

V VI

Fig. 48

Fig. 50

Fig. 49

Fig. 51

DC Series Operation Instructions / Armless SystemsStep 1 - Uncover Container: Loosen the tarp, uncoil several feet of tarp. To loosen, press and hold button one (Ch. 1) on the control box or the key fob (Fig. 48).

Step 2: Raise the tower as high as possible to keep the tarp from drag-ging on the load in the container. Press and hold button four (Ch. 4) on the control box or key fob (IV) (Fig. 49).

Step 3: As you walk in the tarp with the Pullrope, press and hold button two (Ch. 2) on the control box or on the key fob (II) (Fig. 50).

Press & Hold

Press & Hold

Step 4: Unload or dump container. If you are traveling with an empty or no container, lower the tower. To lower the tower, press and hold button three (Ch. 3) on the control box or the key fob (III) (Fig. 51).

Press & Hold

Press & Hold

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DC Series Control BoxOperation Instructions

Open

CH

2C

H 1

CH

4C

H 3

CH

6C

H 5

Raise Forward

Close Lower ReverseWorkLight

I II

III IV

V VI

Press & Hold 2

Seconds

DC Series Operation Instructions / Armless SystemsKey Fob Programming: The control box comes preprogrammed to the two (2) supplied remote key fobs. If for any reason you should need to re-program them, or additional key fobs, follow the steps and image below (Fig. 52).

1. Confirm that the box is turned on (the status LED should be lit green).2. Press and hold the round work light button for 6 seconds. The LED will flash red three (3) times to indicate program mode.3. Press and hold button one (I) on the first key fob for two (2) seconds then release. Press button one (I) for two (2) seconds on the second (2nd)

key fob. Repeat for each additional key fob that is to be programmed.4. Let box stand until Status LED returnes to green. Programming is complete.

The control box will learn a maximum of four (4) key fobs. All key fobs must be programmed at the same time. Programming an additinal key fob at a later date will erase all previously stored key fobs.

Fig. 52

Press & Hold 6

Seconds

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DC Series Control BoxOperation Instructions

Open

CH

2C

H 1

CH

4C

H 3

CH

6C

H 5

Raise Forward

Close Lower ReverseWorkLight

Button On Time before Auto Shutdown1 On Indefinitely2 2 minute on time3 4 minute on time4 6 minute on time (default)5 8 minute on time6 10 minute on time

Button On Time before Auto Shutdown1 On Indefinitely2 20 minute on time3 30 minute on time4 40 minute on time5 50 minute on time

6Work light on after box auto-shutdown (one blink)

Work light off after box auto-shutdown (default) Two Blink

20

40

30 50

Work Light Programming

Automatic Shut Down FeatureThe control box (Fig. 53) incorporates a safety feature to shut off automatically after a period of inactivity*. Press buttons 1 & 2 simultaneously on the box or remote for two seconds (as described above) to power the unit back up.To shut the box down manually (shut off), press 1 & 2 simultaneously on the box or remote for two seconds as described above. *Boxes produced after 8-10-09 may have programmable time out feature.*Boxes shipped after 12/14 (SN – 11,505 and up) have extended programmable time out. For earlier boxes call for assistance.

To adjust the time delay before automatic shut off:1. Turn the box on.2. Press and release the work light button 6 times, wait until the light stops flashing press the Ch. 6 Button, the LED will flash once, press the Ch. 6

Button again, LED will flash once – you are now in the program mode you need to be in to adjust the automatic shut down time and work light on/off conditions.

3. Reference diagram below, # indicated on the button represents minutes until the box automatically shuts down. “∞” means it will not power down automatically.

4. After selecting shut down time wait for the LED to return to green. Programming complete.REV. 08/10/09

REV. 31 - 11/12/14 (Serial# 11505 & Up)

Fig. 53

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DC Series Control BoxOperation Instructions

Open

CH

2C

H 1

CH

4C

H 3

CH

6C

H 5

Raise Forward

Close Lower ReverseWorkLight

Open

CH

2C

H 1

CH

4C

H 3

CH

6C

H 5

Raise Forward

Close Lower ReverseWorkLight

Open

CH

2C

H 1

CH

4C

H 3

CH

6C

H 5

Raise Forward

Close Lower ReverseWorkLight

Open

CH

2C

H 1

CH

4C

H 3

CH

6C

H 5

Raise Forward

Close Lower ReverseWorkLight

Open

CH

2C

H 1

CH

4C

H 3

CH

6C

H 5

Raise Forward

Close Lower ReverseWorkLight

No Light --- No Power or box is shut down (see Auto shut Down feature).Green Continuous Everything is OK.Green Single Blink Low Battery Warning. Recharge your Battery soon.Green Double Blink Battery is nearly dead and must be recharged before unit will operate.Yellow Continuous Fuse 1 (5 Amp, Board Circuit - see Fig.52) is BlownYellow Single Blink Fuse 2 (10 Amp, Onboard Relay - see Fig. 52) is BlownYellow Double Blink Fuse 3 (15 Amp, Pump Signal Wire - see Fig. 52) is BlownYellow Triple Blink Fuse 4 (15 Amp, Work Light Circuit - see Fig. 52) is BlownRed Continuous Unit is in Program Mode

Red Continuous Confirms it is in operationGreen Single Blink Low Battery warning. Recharge soon.Green Double Blink Battery is nearly dead - unit will not operate until charged.

1) Using the codes above to diagnose which fuse is blown.2) Remove the 10 bolts that hold the lid in place.3) Carefully lift lid and unplug switch leads4) Do not touch circuit board any more than necessary.5) Carefully locate (Fig. 55) & remove the blown fuse & replace it with a fuse that is the same size.6) Replace the lid.

a. Plug switch leads in.b. Arrange so that they will not be pinched as lid is replaced.c. Insure that gasket is in place in groove in lid.d. Press lid back into place and replace 10 lid bolts.e. Tighten lid bolts in a star pattern to insure lid tightens evenly.

1

23

4

Control Box TroubleshootingLED Diagnostics, Unit at Rest (Fig. 54)

LED Diagnostics, Unit in Operation (Fig. 54)

Fuse Replacement (Steps)Fig. 55 - Fuse Replacement (1-4)

Fig. 54Button Interface with LED Diagnostic Light

No Light Green Yellow Red

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For technical support call us at (877) 861-6265 or visit our website at Pulltarps.com.

DC Series Control BoxOperation Instructions

Quick Reference Guide - Detach and put in truckBlack Box Operation• ON/OFF – To turn the control box on or off, press CH1 and CH2 simultaneously for 2 seconds. This can be done from the box itself (see figure 6)

or from the key fob (see figure 7) by pressing buttons I & II simultaneously.

• Work Light – If your system is equipped with work lights, turn the control box on and then press the Work Light button to turn them on or off. THIS IS NOT THE ON/OFF BUTTON FOR THE CONTROL BOX!

• CH1 and CH2 – control buttons for output #1 on the control box (typically connected to the tarp motor). These two buttons correspond to buttons I and II respectively on the remote key fob. Pressing these two buttons at the same time and holding for 2 seconds will turn the control box on and off.

• CH3 and CH4 – control buttons for output #2 on the control box (typically controls the tower raising and lowering). These two buttons correspond to buttons III and IV respectively on the remote key fob. Press and release these two buttons at the same time on the key fob to operate the work light from the remote.

• CH5 and CH6 – control buttons for output #3 on the control box (additional equipment). These two buttons correspond to buttons V and VI re-spectively on the remote key fob.

Shut Down Feature

The control box incorporates a programmable safety feature which shuts it off automatically after a given period of inactivity. This feature is program-mable, see “Automatic Shut Down Feature” section in your operating instructions.

Press buttons 1 & 2 simultaneously on the box or remote for two seconds (as described above) to power the unit back up.To shut the box down manually (shut off), press 1 & 2 simultaneously on the box or remote for two seconds as described above.

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For technical support call us at (877) 861-6265 or visit our website at Pulltarps.com.

Dual Stage TowerInstallation Instructions

wiring & parts

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For technical support call us at (877) 861-6265 or visit our website at Pulltarps.com.

Dual Stage TowerInstallation Instructions

System with Single Valve Pump

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For technical support call us at (877) 861-6265 or visit our website at Pulltarps.com.

Dual Stage TowerInstallation Instructions

WATERPROOF

50 AMP

42V DC MAX

AUTO RESET

ITEM PART # DESCRIPTION QTY1 513-0080 Dual Stage Electric Tower 12 514-9986 10’ Pump Power Wire 13 514-9989 10’ Switch Power Wire 14 514-9987 18” Battery Wire 15 514-0432 50 Amp Type 1 Breaker 16 501-0687 Tower Tray Hardware Kit 1

1

2 3

6

5 4

WLH 08/31/18

Dual Stage Electric Tower - #513-0014

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For technical support call us at (877) 861-6265 or visit our website at Pulltarps.com.

Dual Stage TowerInstallation Instructions

ITEM PART # DESCRIPTION QTY1 513-0080 Dual Stage Electric Tower 12 514-0432 50 Amp Type 1 Breaker 13 501-0687 Tower Tray Hardware Kit 14 514-9986 10’ Pump Power Wire 15 514-9989 10’ Switch Power Wire 16 514-9987 18” Battery Wire 17 501-0621 Steel Rope Hook Kit 18 517-1009 Pull rope 50’ with Bungee 19 501-0420 105” Pullrod with Hardware Bag 1

1

3

7

54

6

8

9

WATERPROOF

50 AMP

42V DC MAX

AUTO RESET

2

Dual Stage EDU Tower - #513-0020

WLH 09/10/18

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Dual Stage TowerInstallation Instructions

ITEM PART # DESCRIPTION QTY1 501-0121 9.5” x 100” SuperShield™ Housing 12 501-0801 System End Plate Stud 13 501-1235 Aluminum Adapter Plate 14 501-9915 Roller Drive Aluminum End Cap 3” 15 503-3103 5/16” - 18 x 3/4” Hex Bolt 126 503-3104 5/16” - 18 x 3/4” Carriage Bolt 47 503-3105 5/16” - 18 x 1” HHCS Bolt G2 38 503-3108 5/16” - 18 1-3/4” HHCS Hex Bolt G2 19 504-3103 5/16” - 18 Nylock Nut Steel 17

10 504-5001 1/2” Crimp Nut 111 505-2502 1/4” USS Washer 5/16” 1712 505-3102 5/16” Lock Washer 3

ITEM PART # DESCRIPTION (Continued) QTY13 505-5001 1/2” AN Washer 1/16” thick 114 506-9905 10 - 32 x 1/2” Philips Pan Head Screw 415 506-9916 Screw, #8 - 18 x 3/4” Self Drilling 116 513-0079 100” R/R Tower Tray 117 513-0090 Tower End Support Insert 218 514-0216 110” 2 Stage Tower Coil Wire 119 517-0102 Flanged End Cap 120 517-0511 SuperShield 9500 100” Electric Galv. Roller Tube 121 607-0061 Pulltarps Decal for System 122 517-0909 1.3HP 12V Motor & Gearbox (Optional) 1

1 2

3

4

5

6

7

8

9

10

1112

13

14

1516

17

18

19

20

21

22

SuperShield™ 9500E 100” Tower Assembly with Tray - #513-0081

WLH 09/13/18

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For technical support call us at (877) 861-6265 or visit our website at Pulltarps.com.

Dual Stage TowerInstallation Instructions

ITEM PART # DESCRIPTION QTY1 501-0801 System End Plate Stud 12 501-1368 102” Roller Assembly 13 503-3103 5/16” - 18 x 3/4” HHCS Bolt 34 503-3104 5/16” - 18 x 3/4” Carriage 15 503-3108 5/16” - 18 1-3/4” HHCS Hex 16 503-3118 5/16” - 18 x 5/8” Carriage 157 504-3102 5/16” - 18 Thin Nylock Nut 168 504-3103 5/16” - 18 Nylock Nut Steel 19 504-5001 1/2” Crimp Nut 1

10 505-2502 1/4” USS Washer 5/16” 1711 505-3102 5/16” Lock Washer 312 505-5001 1/2” AN Washer 1/16” 113 513-0061 Tower Housing 102” 114 513-0062 Tower Housing End Plate 115 513-0063 Tower Electric End Plate 116 607-0061 Pulltarps Decal (Not Shown) 117 517-0909 1.3HP 12V Motor & Gearbox (Optional) 1

19

12

14

2

3

8

15

17

7

10

6

45

Open 9000E 102” Tower Assembly with Tray - #513-0017

WLH 09/13/18

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For technical support call us at (877) 861-6265 or visit our website at Pulltarps.com.

Dual Stage TowerInstallation Instructions

ITEM PART # DESCRIPTION QTY1 503-2501 1/4” - 20 x 1/2” USS Carriage Bolt 22 503-3103 5/16” - 18 x 3/4” HHCS Bolt 23 503-3717 3/8” - 16 x 3/4” Carriage Bolt 84 503-5020 1/2” - 13 x 1” Carriage Bolt 65 504-2503 1/4” - 20 USS Nylock Nut 26 504-3103 5/16” - 18 Nylock Nut Steel Zinc 27 504-3705 3/8” - 16 Nylock Nut “Thin” 88 504-5004 1/2” - 13 Nylock Nut 69 504-9903 10 - 32 Nylock Nut 4

10 505-2502 1/4” USS Washer 5/16” Hole 411 505-3702 Washer 3/8” SAE Flat Zinc 812 505-5004 1/2” USS Flat Washer 613 506-9905 10 - 32 x 1/2” Philips Pan Head Screw 414 513-0093 Universal Tower Switch Plate 115 514-9977 Wire Clamps 3/4” ID 2

1 2 3 4

5 6 7 8

9 10 11 12

13 15

14

Tower Tray Hardware Kit - #501-0687 (Illustrations not to scale)

WLH 09/13/18