DUAL MULTI-PURPOSE TOWER

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DUAL MULTI-PURPOSE TOWER ENGINEERED TO CUT ULTRA-DEEPWATER WELL DELIVERY COSTS

Transcript of DUAL MULTI-PURPOSE TOWER

  • DUAL MULTI-PURPOSE TOWER ENGINEERED TO CUT ULTRA-DEEPWATER WELL DELIVERY COSTS

  • DUAL MULTI-PURPOSE TOWER ENGINEERED TO CUT ULTRA-DEEPWATER WELL DELIVERY COSTS 30% EFFICIENCY GAIN, A DREAM COMING TRUE

  • Houston, Texas, USA

    Rio de Janeiro,

    Brazil

    Sviadnov, Czech Republic

    The Netherlands: Schiedam (head office)

    Breda Enschede

    Drachten (50%)

    Fujian, China

    Singapore

    Santa Catarina, Brazil Perth,

    Australia

    Bergen, Norway

    Total staff: 3000 fixed and flex

    Production facility Sales, Engineering or Service facility ABOUT HUISMAN

    GLOBAL OPERATIONS

  • ABOUT HUISMAN WHERE WE ARE

    Schiedam, Netherlands Santa Catarina, Brazil

    Sviadnov, Czech republic Fujian, China

  • PRODUCTS ROLLER COASTERS - VEKOMA

  • ABOUT HUISMAN PRODUCTS: CRANES

  • ABOUT HUISMAN PRODUCTS: PIPELAY

  • DRILLING: CONTINUOUS DEVELOPMENT

    2012

    Drilling system integrated in vessel

    2001

    Introduction MPT for

    Well Intervention

    2010

    DMPT with pipe handling drilling systems

    Input drilling contractors

    Input naval (Huisman)

    Input oil companies

    2005

    Introduction LOC land rig

    1996 Amethyst

    Start of innovation

    Idea of MPT

    FWD to DMPT

  • WHY A NEXT GENERATION DRILL SHIP NEEDED NOW?

  • WHY A NEXT GENERATION DRILL SHIP NEEDED NOW?

    Source: Energy Markets and Investment Decision Susan Farrell Upstream June 2014

  • WHY A NEXT GENERATION DRILL SHIP NEEDED NOW?

    Source: Bloomberg, FactSet and Goldman Sachs Global Investment Research

    http://www.google.com/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&uact=8&ved=0CAcQjRw&url=http://www.marketoracle.co.uk/Article48972.html&ei=-qMrVY_UC4SxPY6mgZgM&bvm=bv.90491159,d.d2s&psig=AFQjCNFhRMYJVIFpNR7MVVIzj0g9Jlh6sQ&ust=1429009743412620

  • WHY A NEXT GENERATION DRILL SHIP NEEDED NOW? WHERE CAN WE IMPROVE?

    Source: Paul Pastusek, Exxon, October 2014!

    Plenty room for improvement

    The 80/20 Split Exxon Global Rig Activity Time Breakdown* - 2013 (Floaters)

  • WHY A NEXT GENERATION DRILL SHIP NEEDED NOW?

    EINSTEIN We cannot solve our

    problems with the same thinking we used when we created them.

    Everything should be made as simple as possible, but not simpler.

  • WHY A NEXT GENERATION DRILL SHIP NEEDED NOW? BULLY AND GLOBETROTTER DRILL SHIPS

    Noble Globetrotter I VDL: 20000mt Displ.: 54000mt Integrated design by Huisman

    Noble Bully I VDL: 12000mt Displ.: approx. 53000mt

  • DUAL MULTI PURPOSE TOWER (DMPT)

    The Efficiency Enabler

  • SCOPE

    DMPT SCOPE

  • TRADITIONAL LOOK FUNCTIONAL LOOK

    (1996)

    NEW LOOK SINGLE MPT DUAL MPT

    DMPT A NEW WAY OF ORGANIZING

  • DMPT A NEW WAY OF ORGANIZING

    Offline activities: Stand building BOP & riser running Tree running

    Tophole drilling Landing BOP Drilling Completions

    Can be manned when drill floor is

    operated in automated mode

    Restricted area when in auto-

    mode

  • DMPT PIPE HANDLING VERTICAL PIPE HANDLING Main hoist: drilling

    Auxiliary hoist: offline stand building

    Rotate stands to racker instead of translate racker to stands

    135ft stands (3 x 45ft or 4 x 30ft)

  • DMPT EFFICIENCY

    SPLITTABLE BLOCKS: 16 / 12 / 8 / 4 FALLS

    PUSH BUTTON OPERATION < 50 [sec]

    16 FALLS 4 FALLS

  • DMPT REDUNDANCY

    For example: 4 reeving

    Power SWB1

    Power SWB2

    Dual Active Heave Compensation

    Dual Passive Heave Compensation Also acts as protection system during AHC

    Excellent heave comp. performance

    No Cut & Slip

  • DMPT INSIDE MAINTENANCE

    FEATURES

    Machinery in tower Stairs to top of tower

    Personnel elevator

  • DMPT BRIDGE PASSAGE

    Noble Globetrotter II drill ship Bosporus passage Fast, bridge passage in 10 days Utilizing vessels own crane

  • AUTOMATION

  • WHY AUTOMATION? SAFETY HEALTH, SAFETY, PREDICTABLE QUALITY People still work in one of the most dangerous spots on earth

    1000 times right, #1001 wrong (accident, incident or bad quality)

  • AUTOMATION ANALOGY WITH OTHER INDUSTRIES

    Traditional drill floor

    Hand work

    Drill floor Globetrotter

    Mechanized

    Drill floor HuisDrill 12000

    Robotics

    Development car industry

    Development drilling industry

  • MULTI FUNCTIONAL MANIPULATORS 3 manipulators per corner, enabler for longer stands: 180ft Each manipulator can operate individually or synchronized

    3 simple motions: vertical, horizontal and rotating

    Automation enabler

    Tripping speed: 5000 ft/hr

    Based on existing technology

    DMPT NEW PIPE HANDLING SYSTEM

  • DMPT PIPE HANDLING SYSTEM

    MULTI FUNCTIONAL MANIPULATORS Tools can quickly be connected to manipulators

    Dedicated pipe grippers

    Drill pipe spinner/wrench

    Casing make up modules

    Riser running tools

    Man-riding baskets

    Etc. Tools parked in tool rack

    Right App for the job Offline tool maintenance

    +

  • Drilling and tripping

    speed increased

    Less connections

    Stand length: 180ft

    6 x 30ft or 4 x 45ft

    5000ft/hr tripping speed

    Stand length: 135ft

    4 x 30ft or 3 x 45ft 13

    5ft 9

    2m

    180f

    t 81m

    DMPT 180FT STANDS

  • DMPT SETBACK DRUM CAPACITY

    INCREASED SETBACK DRUM CAPACITY Modular design: 6 segmented exchangeable fingerboards

    New design 8200mm : DP 7 280 x 180ft (50400ft); CSG 16 64 x 180ft (11520ft)

    Unrestricted simultaneous Casing stand building and Casing running (same speed)

    Offline maintenance On deck or in workshop

    1

    2

    3 4

    5

    6

  • DMPT NEW PIPE HANDLING SYSTEM

    MULTI FUNCTIONAL MANIPULATORS Tripping

    Using 2 sets handlers for 1 well center

  • SKIDDING HANG OFF TABLE Special designed U-shaped clamp

    Clamping 3-1/2 9-3/4 w/o changing inserts

    Opening up to 21 ID

    Clamp can skid out of well center After skidding opening is 75-1/2

    2nd clamp for CSG or backup (w/ standard rotary table interface)

    DMPT INNOVATIVE ROTARY TABLE DRILLING SIDE

    Less handling of power Slips and bushings Safety, time saving

    75-1/2 opening

  • DMPT INNOVATIVE ROTARY TABLE DRILLING SIDE

  • DMPT INNOVATIVE TRAVELLING BLOCK

    IMPROVED TRAVELLING BLOCK DESIGN Travelling block with pipe clamp

    Topdrive without pipe handling function

    Topdrive removable / exchangeable

    Multiple pipe clamps can be stored

    Traditional New

    Topdrive not in heavy load path

    Less complex topdrive

    Broken topdrive main shaft

    during high load (riser running)

    Avoiding:

    Red = load path

  • FULL ROBOTICS 3.0 mln lbs rated load (1360mt)

    Handling 180ft stands

    Handling 150ft risers

    Auto-tripping

    Full scale setback drum

    Plug & play Apps

    Dual rotary

    Simulate vessel motions

    (+/- 2dgr roll in 7 sec)

    test hole for testing downhole tools etc. ( 3m x 50m, 20 x 400m)

    MPT TEST TOWER

    90m

    You are welcome to witness true automation.

    OPERATIONAL Q4 2015

  • HUISDRILL 12000 DRILL SHIP

  • HUISDRILL 12000 THE NEXT GENERATION

    Drill floor FLUSH with work deck Large functional deck space Below deck: Ventilation, mooring etc. Cement unit and cuttings handling Burner booms

  • HUISDRILL 12000 BOP/XT HANDLING SKIDDABLE CONSTRUCTION FLOOR & BOP SKID CARTS Two BOPs can be stored and skidded to well center Construction floor skids aft to create space for large objects (BOP/XT)

  • HUISDRILL 12000 150FT RISERS (TRADITIONAL 75-90FT) 150FT RISER Storage for 13200ft of risers below deck Semi-automated riser running in 150ft lengths 2 large work shops for maintaining risers

    Riser running speed

    dramatically increased

  • HUISDRILL 12000 BOP/XT HANDLING AND RISER RUNNING

  • HUISDRILL 12000 COMPLETIONS

    Modular completion skid Enabled by open character tower

    Enabled by flush drill floor

    Offline prepared / commissioned

    Major IOC: 50% time saving on

    completion operations

    ?!

  • HUISDRILL 12000 VESSEL COMPARISON

    Note *: with 20000mt payload

    Typical drill ship HuisDrill 12000 DMPT Capacity 2.5 + 2.0 [mln lbs] 2 x 3.0 [mln lbs] (option 2 x 3.6 mln) Stand length 135 [ft] 180 [ft] Payload, VDL 20000 [mt] 30000 [mt] Water depth 3000-3600 [m] 4000 [m] Vessel size 230 [m] x 42 [m] 208 [m] x 36.4 [m] Displacement 94000-100000* [mt] 60000* [mt] Wind area 6600 [m2] 4500 [m2] Thruster power/Displ. 0.33* [kW/mt] 0.38* [kW/mt] (option 0.55 [kW/mt])

    Typical drill ship

    HuisDrill 12000

  • Large functional deck space

    HuisDrill 12000: 4600m2

    Transport cart

  • SAVINGS

  • SAVINGS LESS MAINTENANCE AND IMPROVED REDUNDANCY

    LESS MAINTENANCE Machinery inside (winches, RTs, heave comp, cement unit, etc.)

    Offline maintenance (manipulators, topdrive, power slips, tools in the app store)

    Modular machines

    Good accessibility

    IMPROVED REDUNDANCY Dual drawworks, dual Passive Heave Compensators and Active heave system

    Dual power slips, Dual moonpool skid carts, Dual setback drums

    12 manipulators

    Both sides full load capacity

  • SAVINGS `

    TIME SAVING Separated work floors, flush with work deck Riser running in 150ft joints (vs 75-90ft) 180ft stands (vs 135ft) Dual skiddable rotary tables Automation / robotics ---5000ft/hr tripping No slip-n-cut drill line App store Faster completion operations Dual mud system + completion fluids system

    Overall saving: 30% lower costs per well

    20%

    24%

    DWOP 1

    DWOP 2

    OPEX SAVING Most equipment inside Less & offline maintenance Redundancy (reducing NPT) Fuel

  • SAVINGS FUEL CONSUMPTION

    Days per well Fuel per day Fuel per well [%] [%] [%]

    Typical drill ship 100 100 100 HuisDrill drill ship 75 66 50 Savings 25 33 50%

    Typical drill ship

    HuisDrill 12000

    50% less CO2, Nox per well

  • SUMMARY

  • DMPT + HUISDRILL 12000 DRILL SHIP GAME CHANGING TECHNOLOGY

    Automated DMPT drilling system Storage and running of 150ft risers Storage and running of 180ft stands Drill floor flush with work deck Drill floor physically separated from

    construction floor Enhanced logistics

    Two skiddable rotary tables on drill floor Very large functional deck space (4600m2) Large payload: approx. 20000* / 30000mt Triple mud system, offline cleaning MPD/DGD ready Can sail through Bosporus, Suez & Panama Faster completion operations

    30% LOWER OVERALL COSTS PER WELL

    Size: 208m x 36.4m

    DMPT: 2 x 3.0mln lbs

    Optional 2 x 3.6 mln lbs

    Water depth: 4000m

    Displacement: 58000* / 68000 mt

  • INTEGRATED DRILLING SYSTEM

    30% EFFICIENCY GAIN, A DREAM COMING TRUE

  • COMPARISON Traditional derrick / DMPT

  • COMPARISON SIDE VIEW

    15-2

    0m

    92m

    40m

    81m

    9-12m

    55-6

    0m

    17.6m

    Drill floor above deck 0m, flush 15-20m Wind area Small Large V-door limitation No Yes Machinery Inside Outside Riser Tensioner sus. Low High VCG Low High Construction Welded,

    limited bolts 18,000 bolts

    DM

    PT

    Der

    rick

    180ft stands 135ft stands

    Increased safety

  • COMPARISON MOTIONS ON RIG FLOOR

    23-2

    8m

    11m

    DERRICK High drill floor

    Increased sideways movement

    DMPT Flush drill floor

    Low sideways movement

    Increased safety

  • COMPARISON RISER TENSIONERS

    CONVENTIONAL DERRICK Outside derrick More maintenance due to sea

    environment 4 falls, more bending reversals of wire Oil pollution risk High CoG

    HUISMAN DMPT Inside vessel hull Protected from environment Easy access for maintenance (safety) 2 falls, less bending reversals of wire No oil pollution risk Low CoG

  • COMPARISON DRILL FLOOR

    CONVENTIONAL DERRICK Large footprint (24m x 18m) Multiple operations on one floor

    HUISMAN DMPT Small footprint (8m x 25m) Offline operations separated from

    (automated) drilling operations

    31m

    12.2m

    31m

    17.6m

    19m 24m

    22m

    SEPA

    RAT

    ION

    Red zone = dangerous area

  • COMPARISON LAYOUT DRILL FLOOR

    CONVENTIONAL DERRICK HUISMAN DMPT All operations on one drill floor People will operate near mechanized

    equipment No physical separation between well

    centers

    Construction side physically separated from drilling side

    Allows manual operations aft construction side during automated drilling

    Drill floor Construction

    floor

  • COMPARISON DROPPED OBJECTS

    CONVENTIONAL DERRICK Lots of overhead equipment Many derrick bolts

    HUISMAN DMPT Large reduction in overhead

    equipment Welded box structure

    75-80% reduction of potential dropped objects!

    DUAL MULTI-PURPOSE TOWER ENGINEERED TO CUT ULTRA-DEEPWATER WELL DELIVERY COSTSDUAL MULTI-PURPOSE TOWER ENGINEERED TO CUT ULTRA-DEEPWATER WELL DELIVERY COSTSABOUT HUISMANGLOBAL OPERATIONSABOUT HUISMANWHERE WE AREPRODUCTSROLLER COASTERS - VEKOMAABOUT HUISMANPRODUCTS: CRANESABOUT HUISMANPRODUCTS: PIPELAYSlide Number 8Slide Number 9Why a next generation drill ship needed Now?Why a next generation drill ship needed Now?Why a next generation drill ship needed Now?WHERE CAN WE IMPROVE?Why a next generation drill ship needed Now?WHY A NEXT GENERATION DRILL SHIP NEEDED NOW?BULLY AND GLOBETROTTER DRILL SHIPSSlide Number 15DMPTSCOPEDMPTA new way of organizingDMPTA new way of organizingDMPTPipe handlingDMPTEfficiencyDMPTREDUNDANCYDMPTINSIDE MAINTENANCESlide Number 23Slide Number 24Why Automation?SafetyAUTOMATIONANALOGY WITH OTHER INDUSTRIESDMPTNEW PIPE HANDLING SYSTEMDMPTPIPE HANDLING SYSTEMDMPT180ft STANDSDMPTSETBACK DRUM CAPACITYDMPTNEW PIPE HANDLING SYSTEMDMPTinnovative rotary table DRILLING SIDEDMPTinnovative rotary table DRILLING SIDEDMPTinnovative travelling blockMPTTEST TOWERSlide Number 36HUISDRILL 12000THE NEXT GENERATIONHUISDRILL 12000BOP/XT HANDLINGHUISDRILL 12000150ft RISERS (traditional 75-90ft)HUISDRILL 12000BOP/XT HANDLING AND RISER RUNNINGHUISDRILL 12000CompletionsHUISDRILL 12000VESSEL COMPARISONHUISDRILL 12000DECK SPACE COMPARISONSlide Number 44SAVINGSLESS MAINTENANCE AND IMPROVED REDUNDANCYSAVINGS`SAVINGSFUEL CONSUMPTIONSlide Number 48DMPT + HUISDRILL 12000 drill shipGAME CHANGING TECHNOLOGYIntegrated drilling systemSlide Number 51COMPARISONSIDE VIEWCOMPARISONMotions on rig floorCOMPARISONRiser tensionersCOMPARIsONDRILL FLOORCOMPARISONLayout drill floorCOMPARISONDropped objects