DUAL MULTI-PURPOSE TOWER
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Transcript of DUAL MULTI-PURPOSE TOWER
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DUAL MULTI-PURPOSE TOWER ENGINEERED TO CUT ULTRA-DEEPWATER WELL DELIVERY COSTS
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DUAL MULTI-PURPOSE TOWER ENGINEERED TO CUT ULTRA-DEEPWATER WELL DELIVERY COSTS 30% EFFICIENCY GAIN, A DREAM COMING TRUE
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Houston, Texas, USA
Rio de Janeiro,
Brazil
Sviadnov, Czech Republic
The Netherlands: Schiedam (head office)
Breda Enschede
Drachten (50%)
Fujian, China
Singapore
Santa Catarina, Brazil Perth,
Australia
Bergen, Norway
Total staff: 3000 fixed and flex
Production facility Sales, Engineering or Service facility ABOUT HUISMAN
GLOBAL OPERATIONS
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ABOUT HUISMAN WHERE WE ARE
Schiedam, Netherlands Santa Catarina, Brazil
Sviadnov, Czech republic Fujian, China
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PRODUCTS ROLLER COASTERS - VEKOMA
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ABOUT HUISMAN PRODUCTS: CRANES
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ABOUT HUISMAN PRODUCTS: PIPELAY
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DRILLING: CONTINUOUS DEVELOPMENT
2012
Drilling system integrated in vessel
2001
Introduction MPT for
Well Intervention
2010
DMPT with pipe handling drilling systems
Input drilling contractors
Input naval (Huisman)
Input oil companies
2005
Introduction LOC land rig
1996 Amethyst
Start of innovation
Idea of MPT
FWD to DMPT
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WHY A NEXT GENERATION DRILL SHIP NEEDED NOW?
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WHY A NEXT GENERATION DRILL SHIP NEEDED NOW?
Source: Energy Markets and Investment Decision Susan Farrell Upstream June 2014
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WHY A NEXT GENERATION DRILL SHIP NEEDED NOW?
Source: Bloomberg, FactSet and Goldman Sachs Global Investment Research
http://www.google.com/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&uact=8&ved=0CAcQjRw&url=http://www.marketoracle.co.uk/Article48972.html&ei=-qMrVY_UC4SxPY6mgZgM&bvm=bv.90491159,d.d2s&psig=AFQjCNFhRMYJVIFpNR7MVVIzj0g9Jlh6sQ&ust=1429009743412620
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WHY A NEXT GENERATION DRILL SHIP NEEDED NOW? WHERE CAN WE IMPROVE?
Source: Paul Pastusek, Exxon, October 2014!
Plenty room for improvement
The 80/20 Split Exxon Global Rig Activity Time Breakdown* - 2013 (Floaters)
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WHY A NEXT GENERATION DRILL SHIP NEEDED NOW?
EINSTEIN We cannot solve our
problems with the same thinking we used when we created them.
Everything should be made as simple as possible, but not simpler.
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WHY A NEXT GENERATION DRILL SHIP NEEDED NOW? BULLY AND GLOBETROTTER DRILL SHIPS
Noble Globetrotter I VDL: 20000mt Displ.: 54000mt Integrated design by Huisman
Noble Bully I VDL: 12000mt Displ.: approx. 53000mt
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DUAL MULTI PURPOSE TOWER (DMPT)
The Efficiency Enabler
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SCOPE
DMPT SCOPE
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TRADITIONAL LOOK FUNCTIONAL LOOK
(1996)
NEW LOOK SINGLE MPT DUAL MPT
DMPT A NEW WAY OF ORGANIZING
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DMPT A NEW WAY OF ORGANIZING
Offline activities: Stand building BOP & riser running Tree running
Tophole drilling Landing BOP Drilling Completions
Can be manned when drill floor is
operated in automated mode
Restricted area when in auto-
mode
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DMPT PIPE HANDLING VERTICAL PIPE HANDLING Main hoist: drilling
Auxiliary hoist: offline stand building
Rotate stands to racker instead of translate racker to stands
135ft stands (3 x 45ft or 4 x 30ft)
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DMPT EFFICIENCY
SPLITTABLE BLOCKS: 16 / 12 / 8 / 4 FALLS
PUSH BUTTON OPERATION < 50 [sec]
16 FALLS 4 FALLS
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DMPT REDUNDANCY
For example: 4 reeving
Power SWB1
Power SWB2
Dual Active Heave Compensation
Dual Passive Heave Compensation Also acts as protection system during AHC
Excellent heave comp. performance
No Cut & Slip
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DMPT INSIDE MAINTENANCE
FEATURES
Machinery in tower Stairs to top of tower
Personnel elevator
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DMPT BRIDGE PASSAGE
Noble Globetrotter II drill ship Bosporus passage Fast, bridge passage in 10 days Utilizing vessels own crane
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AUTOMATION
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WHY AUTOMATION? SAFETY HEALTH, SAFETY, PREDICTABLE QUALITY People still work in one of the most dangerous spots on earth
1000 times right, #1001 wrong (accident, incident or bad quality)
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AUTOMATION ANALOGY WITH OTHER INDUSTRIES
Traditional drill floor
Hand work
Drill floor Globetrotter
Mechanized
Drill floor HuisDrill 12000
Robotics
Development car industry
Development drilling industry
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MULTI FUNCTIONAL MANIPULATORS 3 manipulators per corner, enabler for longer stands: 180ft Each manipulator can operate individually or synchronized
3 simple motions: vertical, horizontal and rotating
Automation enabler
Tripping speed: 5000 ft/hr
Based on existing technology
DMPT NEW PIPE HANDLING SYSTEM
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DMPT PIPE HANDLING SYSTEM
MULTI FUNCTIONAL MANIPULATORS Tools can quickly be connected to manipulators
Dedicated pipe grippers
Drill pipe spinner/wrench
Casing make up modules
Riser running tools
Man-riding baskets
Etc. Tools parked in tool rack
Right App for the job Offline tool maintenance
+
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Drilling and tripping
speed increased
Less connections
Stand length: 180ft
6 x 30ft or 4 x 45ft
5000ft/hr tripping speed
Stand length: 135ft
4 x 30ft or 3 x 45ft 13
5ft 9
2m
180f
t 81m
DMPT 180FT STANDS
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DMPT SETBACK DRUM CAPACITY
INCREASED SETBACK DRUM CAPACITY Modular design: 6 segmented exchangeable fingerboards
New design 8200mm : DP 7 280 x 180ft (50400ft); CSG 16 64 x 180ft (11520ft)
Unrestricted simultaneous Casing stand building and Casing running (same speed)
Offline maintenance On deck or in workshop
1
2
3 4
5
6
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DMPT NEW PIPE HANDLING SYSTEM
MULTI FUNCTIONAL MANIPULATORS Tripping
Using 2 sets handlers for 1 well center
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SKIDDING HANG OFF TABLE Special designed U-shaped clamp
Clamping 3-1/2 9-3/4 w/o changing inserts
Opening up to 21 ID
Clamp can skid out of well center After skidding opening is 75-1/2
2nd clamp for CSG or backup (w/ standard rotary table interface)
DMPT INNOVATIVE ROTARY TABLE DRILLING SIDE
Less handling of power Slips and bushings Safety, time saving
75-1/2 opening
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DMPT INNOVATIVE ROTARY TABLE DRILLING SIDE
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DMPT INNOVATIVE TRAVELLING BLOCK
IMPROVED TRAVELLING BLOCK DESIGN Travelling block with pipe clamp
Topdrive without pipe handling function
Topdrive removable / exchangeable
Multiple pipe clamps can be stored
Traditional New
Topdrive not in heavy load path
Less complex topdrive
Broken topdrive main shaft
during high load (riser running)
Avoiding:
Red = load path
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FULL ROBOTICS 3.0 mln lbs rated load (1360mt)
Handling 180ft stands
Handling 150ft risers
Auto-tripping
Full scale setback drum
Plug & play Apps
Dual rotary
Simulate vessel motions
(+/- 2dgr roll in 7 sec)
test hole for testing downhole tools etc. ( 3m x 50m, 20 x 400m)
MPT TEST TOWER
90m
You are welcome to witness true automation.
OPERATIONAL Q4 2015
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HUISDRILL 12000 DRILL SHIP
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HUISDRILL 12000 THE NEXT GENERATION
Drill floor FLUSH with work deck Large functional deck space Below deck: Ventilation, mooring etc. Cement unit and cuttings handling Burner booms
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HUISDRILL 12000 BOP/XT HANDLING SKIDDABLE CONSTRUCTION FLOOR & BOP SKID CARTS Two BOPs can be stored and skidded to well center Construction floor skids aft to create space for large objects (BOP/XT)
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HUISDRILL 12000 150FT RISERS (TRADITIONAL 75-90FT) 150FT RISER Storage for 13200ft of risers below deck Semi-automated riser running in 150ft lengths 2 large work shops for maintaining risers
Riser running speed
dramatically increased
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HUISDRILL 12000 BOP/XT HANDLING AND RISER RUNNING
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HUISDRILL 12000 COMPLETIONS
Modular completion skid Enabled by open character tower
Enabled by flush drill floor
Offline prepared / commissioned
Major IOC: 50% time saving on
completion operations
?!
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HUISDRILL 12000 VESSEL COMPARISON
Note *: with 20000mt payload
Typical drill ship HuisDrill 12000 DMPT Capacity 2.5 + 2.0 [mln lbs] 2 x 3.0 [mln lbs] (option 2 x 3.6 mln) Stand length 135 [ft] 180 [ft] Payload, VDL 20000 [mt] 30000 [mt] Water depth 3000-3600 [m] 4000 [m] Vessel size 230 [m] x 42 [m] 208 [m] x 36.4 [m] Displacement 94000-100000* [mt] 60000* [mt] Wind area 6600 [m2] 4500 [m2] Thruster power/Displ. 0.33* [kW/mt] 0.38* [kW/mt] (option 0.55 [kW/mt])
Typical drill ship
HuisDrill 12000
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Large functional deck space
HuisDrill 12000: 4600m2
Transport cart
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SAVINGS
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SAVINGS LESS MAINTENANCE AND IMPROVED REDUNDANCY
LESS MAINTENANCE Machinery inside (winches, RTs, heave comp, cement unit, etc.)
Offline maintenance (manipulators, topdrive, power slips, tools in the app store)
Modular machines
Good accessibility
IMPROVED REDUNDANCY Dual drawworks, dual Passive Heave Compensators and Active heave system
Dual power slips, Dual moonpool skid carts, Dual setback drums
12 manipulators
Both sides full load capacity
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SAVINGS `
TIME SAVING Separated work floors, flush with work deck Riser running in 150ft joints (vs 75-90ft) 180ft stands (vs 135ft) Dual skiddable rotary tables Automation / robotics ---5000ft/hr tripping No slip-n-cut drill line App store Faster completion operations Dual mud system + completion fluids system
Overall saving: 30% lower costs per well
20%
24%
DWOP 1
DWOP 2
OPEX SAVING Most equipment inside Less & offline maintenance Redundancy (reducing NPT) Fuel
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SAVINGS FUEL CONSUMPTION
Days per well Fuel per day Fuel per well [%] [%] [%]
Typical drill ship 100 100 100 HuisDrill drill ship 75 66 50 Savings 25 33 50%
Typical drill ship
HuisDrill 12000
50% less CO2, Nox per well
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SUMMARY
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DMPT + HUISDRILL 12000 DRILL SHIP GAME CHANGING TECHNOLOGY
Automated DMPT drilling system Storage and running of 150ft risers Storage and running of 180ft stands Drill floor flush with work deck Drill floor physically separated from
construction floor Enhanced logistics
Two skiddable rotary tables on drill floor Very large functional deck space (4600m2) Large payload: approx. 20000* / 30000mt Triple mud system, offline cleaning MPD/DGD ready Can sail through Bosporus, Suez & Panama Faster completion operations
30% LOWER OVERALL COSTS PER WELL
Size: 208m x 36.4m
DMPT: 2 x 3.0mln lbs
Optional 2 x 3.6 mln lbs
Water depth: 4000m
Displacement: 58000* / 68000 mt
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INTEGRATED DRILLING SYSTEM
30% EFFICIENCY GAIN, A DREAM COMING TRUE
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COMPARISON Traditional derrick / DMPT
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COMPARISON SIDE VIEW
15-2
0m
92m
40m
81m
9-12m
55-6
0m
17.6m
Drill floor above deck 0m, flush 15-20m Wind area Small Large V-door limitation No Yes Machinery Inside Outside Riser Tensioner sus. Low High VCG Low High Construction Welded,
limited bolts 18,000 bolts
DM
PT
Der
rick
180ft stands 135ft stands
Increased safety
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COMPARISON MOTIONS ON RIG FLOOR
23-2
8m
11m
DERRICK High drill floor
Increased sideways movement
DMPT Flush drill floor
Low sideways movement
Increased safety
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COMPARISON RISER TENSIONERS
CONVENTIONAL DERRICK Outside derrick More maintenance due to sea
environment 4 falls, more bending reversals of wire Oil pollution risk High CoG
HUISMAN DMPT Inside vessel hull Protected from environment Easy access for maintenance (safety) 2 falls, less bending reversals of wire No oil pollution risk Low CoG
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COMPARISON DRILL FLOOR
CONVENTIONAL DERRICK Large footprint (24m x 18m) Multiple operations on one floor
HUISMAN DMPT Small footprint (8m x 25m) Offline operations separated from
(automated) drilling operations
31m
12.2m
31m
17.6m
19m 24m
22m
SEPA
RAT
ION
Red zone = dangerous area
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COMPARISON LAYOUT DRILL FLOOR
CONVENTIONAL DERRICK HUISMAN DMPT All operations on one drill floor People will operate near mechanized
equipment No physical separation between well
centers
Construction side physically separated from drilling side
Allows manual operations aft construction side during automated drilling
Drill floor Construction
floor
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COMPARISON DROPPED OBJECTS
CONVENTIONAL DERRICK Lots of overhead equipment Many derrick bolts
HUISMAN DMPT Large reduction in overhead
equipment Welded box structure
75-80% reduction of potential dropped objects!
DUAL MULTI-PURPOSE TOWER ENGINEERED TO CUT ULTRA-DEEPWATER WELL DELIVERY COSTSDUAL MULTI-PURPOSE TOWER ENGINEERED TO CUT ULTRA-DEEPWATER WELL DELIVERY COSTSABOUT HUISMANGLOBAL OPERATIONSABOUT HUISMANWHERE WE AREPRODUCTSROLLER COASTERS - VEKOMAABOUT HUISMANPRODUCTS: CRANESABOUT HUISMANPRODUCTS: PIPELAYSlide Number 8Slide Number 9Why a next generation drill ship needed Now?Why a next generation drill ship needed Now?Why a next generation drill ship needed Now?WHERE CAN WE IMPROVE?Why a next generation drill ship needed Now?WHY A NEXT GENERATION DRILL SHIP NEEDED NOW?BULLY AND GLOBETROTTER DRILL SHIPSSlide Number 15DMPTSCOPEDMPTA new way of organizingDMPTA new way of organizingDMPTPipe handlingDMPTEfficiencyDMPTREDUNDANCYDMPTINSIDE MAINTENANCESlide Number 23Slide Number 24Why Automation?SafetyAUTOMATIONANALOGY WITH OTHER INDUSTRIESDMPTNEW PIPE HANDLING SYSTEMDMPTPIPE HANDLING SYSTEMDMPT180ft STANDSDMPTSETBACK DRUM CAPACITYDMPTNEW PIPE HANDLING SYSTEMDMPTinnovative rotary table DRILLING SIDEDMPTinnovative rotary table DRILLING SIDEDMPTinnovative travelling blockMPTTEST TOWERSlide Number 36HUISDRILL 12000THE NEXT GENERATIONHUISDRILL 12000BOP/XT HANDLINGHUISDRILL 12000150ft RISERS (traditional 75-90ft)HUISDRILL 12000BOP/XT HANDLING AND RISER RUNNINGHUISDRILL 12000CompletionsHUISDRILL 12000VESSEL COMPARISONHUISDRILL 12000DECK SPACE COMPARISONSlide Number 44SAVINGSLESS MAINTENANCE AND IMPROVED REDUNDANCYSAVINGS`SAVINGSFUEL CONSUMPTIONSlide Number 48DMPT + HUISDRILL 12000 drill shipGAME CHANGING TECHNOLOGYIntegrated drilling systemSlide Number 51COMPARISONSIDE VIEWCOMPARISONMotions on rig floorCOMPARISONRiser tensionersCOMPARIsONDRILL FLOORCOMPARISONLayout drill floorCOMPARISONDropped objects