DSC and MDSC Online Training Applications · Most accurate measurement of polymer crystallinity 107...
Transcript of DSC and MDSC Online Training Applications · Most accurate measurement of polymer crystallinity 107...
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DSC and MDSC Online Training
Applications
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t)(T,dtdT Cp
dtdQ f
Heat Flow Signals
Total Heat Flow
•All Transitions
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Reversing Heat Flow
•Heat Capacity•Glass Transition•Melting
Non-Reversing Heat Flow
•Enthalpic Recovery•Evaporation•Crystallization•Thermoset Cure•Denaturation•Decomposition•Some Melting•Chemical Reactions
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Applications Agenda
• Oxidation Induction Time
•Heat Capacity (Cp)
•The Glass Transition Temperature (Tg)
•Melting and Crystallization Analysis
•Thermosets: Curing and Crosslinking
•Pharmaceuticals
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Typical DSC Transitions
Temperature
Hea
t Flo
w ->
exo
ther
mic
GlassTransition
Crystallization
Melting
Cross-Linking(Cure)
OxidationOr
Decomposition
Composite graph
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Oxidative Stability (OIT) Method
The OIT test characterizes the thermo-oxidative stability of a sample by using DSC
ASTM D3895-19 – OIT for polyolefinsASTM D1858-08 – OIT for hydrocarbons
An OIT Method (polyolefin)
1) Isothermal for 5.00 minutes in Nitrogen2) Ramp 20°C/min. to 200°C3) Isothermal for 5.00 minutes4) Select gas: 2 (air or oxygen)5) Isothermal for 100.00 minutes (hold to a time where the exotherm reaches a peak to get
accurate OIT)
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Oxidative Induction Time of Polyolefin Film
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Heat Capacity (Cp)
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About Heat Capacity
•Heat capacity is the amount of heat required to raise or lower the temperature of a material by 1°C.
•Specific heat capacity (Cp) refers to a specific mass and temperature change for the material (J/g°C).
•Heat capacity is directly related to molecular mobility•Cp increases as molecular mobility increasesHigher Cp = More MobilityLower Cp = Less Mobility
•Quantitative indicator of structure and stability8
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Change in Cp at Tg is a Measure of Amorphous Structure
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PET 9.43mg
% Amorphous = 0.145/0.353 ≈ 41%
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Calculating heat capacity from heat flow data
10.04 mg PMMA
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Heating rate (°C/min) Heat flow (mW) Uncalibrated Cp (J/g°C)
Actual Cp = Apparent Cp x K
(the heat capacity
calibration constant)
2.5 0.8402 2.008
5 1.657 1.980
10 3.313 1.980
20 6.620 1.978
)minsec( 60x
(mg)x wt )min
C( Heat Rate
)secmJ(flow Heat
)C g.
J( Cp Uncal.
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Measuring Heat Capacity
•In a DSC experiment, heat capacity is measured as theabsolute value of the heat flow, divided by the heatingrate, and multiplied by a calibration constant.
dtdT Cp dtdH
Sample Heat
CapacityHeating Rate
Calibration constant
K
dtdT
dtdH Cp
Heat Flow
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Calculating Heat Capacity
•Depending on the DSC that you have there are three different ways to calculate Cp
ASTM E1269 (Three Run Method ) Applicable to all DSC’s
Direct Cp – Single Run Method Applicable to DSC 2500, Discovery DSC, Q2000/1000 only Fastest determination
MDSC® - Single Run Method Any DSC w/ MDSC option Most accurate determination
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Conventional Method for Cp by DSC (ASTM E1269)
•ASTM E1269: Standard Test Method for Determining Specific Heat Capacity by Differential Scanning CalorimetryRequires three discreet experiments
BaselineSapphire Sample
Method1: Equilibrate at XX.00°C2: Isothermal for 10.00 min3: Ramp 20.00°C/min to XX.00°C4: Isothermal for 10.00 min
The sample weight must be constant throughout the ramp.
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ASTM Method E1269 (Three-Run Method)
•Three experiments are run over a specific temperature rangeAllow 10 minute isothermal at start and endUse 10-20°C/min heating rate
1. Empty pan run (Baseline run)Match pan/lid weights to ± 0.05 mgUsed to establish a reference baseline (absolute heat flow)
2. Sapphire runUsed to determine calibration constantUse same weight of pan/lid as above ± 0.05 mgTypical weight is 20 – 25 mg
3. Sample runTypical weight is 10 – 15 mgUse same weight of pan/lid as above ± 0.05 mg
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ASTM E1269 “3-Run” Method for Determining Cp
-50
0
50
100
150
200
250
300
350
-35
-30
-25
-20
-15
-10
-5
0
5
5 10 15 20 25 30
Tem
pera
ture
(°C
)
Hea
t Flo
w (m
W)
Time (min)
HFbl - Empty pan / Blank
HFspph - Sapphire (calibration)
HFs - Sample
푪풑풔풑풑풉 풎풆풂풔풖풓풆풅 =푯푭풔풑풑풉 푯푭풃풍
풘풕풔풑풑풉풙풅푻풅풕
푲 = 푪풑풔풑풑풉 풍풊풕
푪풑풔풑풑풉 풎풆풂풔풖풓풆풅
푪풑풔 =푯푭풔 푯푭풃풍
풘풕풔풙풅푻풅풕
풙푲
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Direct Cp Measurement
•Available in DSC’s with T4P Heat flow mode: DSC 2500, Discovery DSC, Q2000
•Sapphire used as a calibration standard•Typical MethodHeat @10-20°C/min
•Sample Size ~10mg
•For best results – use lowest mass pans possible
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Direct Cp of PMMA – DSC 2500
0.8
1
1.2
1.4
1.6
1.8
2
-50 0 50 100 150 200
Hea
t Cap
acity
(J/g
/°C)
Temperature (°C)
ATHAS Databank ValuesMeasured Values
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Heat Capacity Measurement using Modulated DSC® (MDSC)
Uses sinusoidal temperature ramp overlaidupon linear ramp
Separates Heat Capacity and Kinetictransitions
Increases sensitivity to Heat Capacitychanges (e.g. Tg)
Can determine Cp directly in a single run
Best available measurement of Heat Capacity
Accurate & repeatable to within 1-2% orbetter
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Recommended Test Conditions
Period120 seconds
Heating rate2-3°C/min
Amplitude±1°C
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Epoxy Potting Compound - 42.53mgMDSC 0.8/120@3°C/min
0.44
0.46
0.48
0.50
0.52
0.54
0.56R
ev C
p (J
/(g·°
C))
0 20 40 60 80 100 120
Temperature (°C) Universal V4.3A TA Instruments
Heat Capacity by MDSC
Temperature Rev Cp°C J/(g·°C10 0.457420 0.468630 0.478740 0.488850 0.499560 0.509870 0.51980 0.527690 0.5358100 0.543110 0.5492
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Change in Cp During Cure Is Not Reversible
Sample: EpoxySize: 9.79 mgMethod: MDSC at 0.5°C/min
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Change in Cp During Starch Gelatinization
Not Reversible
30% Corn Starch/Water 19.8 mg
MDSC: 2/100@1
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Cp Signals Show Changes in Structure – Pharmaceutical Material
Crystalline Drug Monohydrate 3.75mg (pinhole) MDSC: 0.159/60@1
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Quasi-Isothermal Heat Capacity
• MDSC® can also measure heat capacity isothermally (quasi-isothermally) –standard DSC can’t do this
• Benefit is to measure structure changes over time
Changes in heat capacity
Changes in mobility
Changes in structure
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Quasi Isothermal MDSC for Specific Heat Capacity - Procedure
1. Accurately weigh the mass of sapphire and pan2. Accurately weigh the mass of a reference pan of the same type3. Set the reversing and total MDSC heat capacity constants to 1.00 on the calibration page
(Q series)4. Set the following conditions (see next slide)
Amplitude: +/- 1 °CModulation Period: 120 s Isothermal Temperature: Set to your desired lower temperature Isothermal Time: 15 min (this is a good starting point)Temperature Increment: Set to the desired temperature intervalNumber of Increments: Set to the number of intervals you need
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Quasi Isothermal MDSC for Specific Heat Capacity – Procedure in TRIOS
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Cp of Sapphire Standard: Determining KCp (reversing)
34.83min26.80°C0.8095J/(g·°C)
72.02min46.80°C0.8489J/(g·°C)
109.18min66.80°C0.8825J/(g·°C)
146.30min86.80°C0.9125J/(g·°C)
183.46min106.80°C0.9361J/(g·°C)
220.64min126.79°C0.9565J/(g·°C)
20
40
60
80
100
120
140
Tem
pera
ture
(°C
)
0.80
0.85
0.90
0.95
1.00
Rev
Cp
(J/(g
·°C
))
0 50 100 150 200 250Time (min)
Sample: SapphireSize: 24.6900 mg
Universal V4.7A TA Instruments
tACpdtdQ
T cos
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App note TA 432
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Quasi-Isothermal MDSC®
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KCp (reversing): Temperature Dependence
Temperature(°C)
Experimental Cp(J/(g·°C))
Literature Cp(J/(g·°C))
KCp(Lit. Cp/ Exp. Cp)
26.85 0.8095 0.7788 0.96
46.85 0.8489 0.8188 0.96
66.85 0.8825 0.8548 0.96
86.85 0.9125 0.8871 0.97
106.85 0.9361 0.9161 0.97
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Quasi Isothermal MDSC® for Specific Heat Capacity
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Find KCp at each temperature
Cp = 1.68×KCp
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Epoxy Cure with Quasi-Isothermal MDSC®
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Advantage of MDSC® for Post Cure Scan
Note Onset of Decomositionbefore Complete Cure
Note Inability to Measure Tg
117.14°C31.08J/g
119.12°C(H)0.2810J/g/°C
110.75°C
Total
Reversing
Nonreversing
All Signals atSame Sensitivity
Heating Experiment at 3°C/minafter 160min Isothermal Cure @ 100°C
-0.4
0.0
0.4
[ ––
–– –
] N
onre
v H
eat F
low
(mW
)
-1.2
-0.8
-0.4
0.0
0.4
[ –––
–– ·
] Rev
Hea
t Flo
w (m
W)
-1.4
-1.0
-0.6
-0.2
0.2
Hea
t Flo
w (m
W)
52 102 152 202 252
Temperature (°C)Exo Up Universal V3.8A TA Instruments
Sample: EpoxySize: 10.85 mg
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What Affects the Specific Heat Capacity?
•Amorphous Content•Aging•Side Chains•Polymer Backbone•Copolymer Composition
•Anything that affects the mobility of the molecules, affects the Heat Capacity
•Amorphous Cp is greater than Crystalline Cp
•Amorphous Content increases Specific Heat Capacity
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The Glass Transition Temperature(Amorphous Structure)
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Characterization of Amorphous Structure
•Amorphous Structure Randomly oriented moleculesNo long-range orderLiquids, glassy or rubbery solidsMost polymers are either amorphous or semi-crystalline
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•Glass Transition (Tg)Due to amorphous (non-crystalline) structureDue to macro-molecular motion (translational); i.e., the entire molecule is free to move relative to adjacent molecules.Extremely important transition because the significant change in molecular mobility at Tg causes significant changes in physical and reactive properties.
Amorphous Region
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The Glass Transition (Tg)
•The glass transition is a change in the free volume and molecular mobility in the amorphous phase of a material that results in a step change in heat capacity.
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Below Tg• Rigid, Glassy• Immobile, no long
range molecular movement
• Disordered Solid
Tg Transition2nd Order Transition
Above Tg• Rubbery Flow• Increased Mobility• Disordered Solid
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A Glass Transition is Reversible
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Factors affecting Glass Transition and Other Tg measurement Techniques
•Heating Rate•Heating & Cooling•Aging•Molecular Weight•Plasticizer•Filler•Crystalline Content•Copolymers•Side Chains•Polymer Backbone•Hydrogen Bonding
Anything that affects the mobility of the molecules, affects the Heat Capacity and, in turn, the Glass Transition
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•The Tg can also be measured by other techniques apart from the standard DSCUsing Modulated DSC (MDSC)Dynamic Mechanical Analysis (DMA)
•Sensitivity of the technique to detect a glass transition:-Standard DSC < MDSC < TMA < DMA
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Effect of Moisture on Tg by DSC
First Heat
Second Heat
Sample: Amorphous Sucrose; some waterSize: 4.2 mgMethod: DSC 20C/minCrimped Pan w/Pinholes; 2 Heats
Note: Tg shifted by over 40°CDue to loss of water during first heat
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10mg PMMA Sample at Different Heating Rates
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MDSC: Effect of Frequency on Tg
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Aged Epoxy: The Tg On The First Heat Cycle
Depending on the thermal history of amorphous (glassy) polymers, the glass transition can appear as a simple step in the baseline or one that has a substantial endothermic peak that can be misinterpreted as a melting peak.
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Enthalpic Recovery
•By heating a sample above the glass transition temperature and then cooling it back to room temperature, the previous thermal history is erased. The second heat typically shows the true properties of the material rather than the material properties with some processing effects
•The endothermic peak that develops in the glass transition with aging at temperatures below the glass transition temperature is due to “enthalpic relaxation.” This peak is known as enthalpic recovery.
It is due to the fact that amorphous materials are not in thermodynamic equilibrium but, with time, do relax and move towards equilibrium.
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Enthalpic Relaxation and Recovery
•Enthalpic RelaxationThe process of a meta-stable glass relaxing towards equilibrium at a temperature below TgOccurs as the sample is being cooled to temperatures below TgOccurs as the sample is being stored at temperatures below Tg
•Enthalpic RecoveryThe recovery of energy (J/g) lost during Enthalpic Relaxation. It (peak in DSC data @ Tg) occurs as the sample is heated to a temperature above Tg
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Effect of Annealing on the Tg
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Measuring Tg in Complex Samples with MDSC®
• Complex samples can have overlapping transitions which make it difficult todetect or measure Tg
• MDSC experimental conditions which provide some cooling duringtemperature modulation are recommended – adds sensitivity
• Use an underlying heating rate that is slow enough to provide 4 or moremodulation cycles over the transition of interest in order to improve separationof overlapping events (resolution)
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DSC of Complex Polymer Blend
Quenched Xenoy 13.44mg DSC @ 10°C/min
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MDSC® of Complex Polymer Blend
Quenched Xenoy: 13.44mg MDSC: 0.318/60@2
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MDSC® of Weak Tg
Epoxy coating from panel -- 2.21mg -- MDSC 2/60@2
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Glass Transition of Lactose by MDSC®
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MDSC® of a Process Oil – Low Temperature Transitions in a Process Oil
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Cooling Experiment
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MDSC® of a Process Oil – Low Temperature Transitions in a Process Oil
51
Cooling Experiment
Glass Transition
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Is it a Tg?
•If not sure if a transition is a Tg
Run Heat-Cool-Heat (H-C-H) If transition is a Tg then it should be present on cooling curve and 2nd heat
Run MDSC A Tg will always show up in the Reversing Curve of a MDSC experiment Use “conventional MDSC” template Period: 60 seconds Amplitude: 1oC Rate: 2-3oC/min
Run TMA or DMA52
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Is this a Tg or a Melt?
-3.0
-2.5
-2.0
-1.5
Hea
t Flo
w (m
W)
100 120 140 160
Temperature (°C)Exo Up Universal V4.3A TA Instruments
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Now – Is this a Tg or a Melt?
Polycarbonate 7.92mgH-C-H @ 10°C/min
-2
0
2
Hea
t Flo
w (m
W)
100 120 140 160
Temperature (°C)Exo Up Universal V4.3A TA Instruments
Sample was annealed (aged) for 130 hours @ 135°C
Cool
1st Heat
2nd Heat
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MDSC of Aged Polycarbonate
Polycarbonate 7.92mgMDSC 1/60@3°C/min
-0.4
-0.3
-0.2
-0.1
0.0
Non
rev
Hea
t Flo
w (m
W)
-0.7
-0.6
-0.5
-0.4
-0.3
-0.2
-0.1
Rev
Hea
t Flo
w (m
W)
-0.9
-0.8
-0.7
-0.6
-0.5
-0.4
-0.3
Hea
t Flo
w (m
W)
100 120 140 160
Temperature (°C)Exo Up Universal V4.3A TA Instruments
Sample was annealed (aged) for 130 hours @ 135°C
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56
Melting and Crystallization Analysis(Crystalline Structure)
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Semi-Crystalline Polymers
•Crystalline Structure –Molecules arranged in well defined structuresConsists of repeating unitsPolymers can have crystalline phases
Length of molecules prevents complete crystallization
•Semi-crystalline Polymers –Both amorphous & crystalline solid phasesExamples are most common thermoplastics
Polyethylene, Polypropylene, etc
57
Amorphous Region
Crystalline Region
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Study of melting/crystallization using a DSC
58
•Melting is the process of converting solid, crystalline structure (lower energy) to aliquid amorphous structure (higher energy).
•Melting:low energy state → high energy state; requires input of energy; Endothermic peak
•Crystallization – The process of converting either solid amorphous structure (coldcrystallization on heating) or liquid amorphous structure (cooling) to a more organizedsolid crystalline structure
•Crystallization:high energy state → low energy state; releases energy; Exothermic peak
•We integrate these peaks, on a time basis to determine the Heat of Fusion (melting)and Heat of crystallization
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DSC Analysis of Polylactic Acid (PLA)
59
Hea
t Flo
w (N
orm
aliz
ed)
(W/g
)
Exo Up
Solid, rigid amorphous
Rubbery, amorphous
Glass Transition
Crystallization
Solid, crystalline
Melting
Liquid, amorphous
A modest cooling rate of 10C/min quenches PLA into its' amorphous phase
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Discovery DSC Microscope Accessory
60
Provides imaging and video capabilitiesduring a DSC measurement on the DiscoveryDSC 2500, 250 and 25
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Melting of Indium – (Low molecular weight)
157.01°C
156.60°C28.50J/g
Indium5.7mg10°C/min
-25
-20
-15
-10
-5
0H
eat F
low
(mW
)
150 155 160 165
Temperature (°C)
Exo Up Universal V4.0B TA Instruments
Extrapolated Onset
Temperature
Heat of Fusion
For pure, low molecular weight materials (mw<500 g/mol) use Extrapolated Onset as Melting
Temperature
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249.70°C
236.15°C52.19J/g
PET6.79mg10°C/min
-7
-6
-5
-4
-3
-2
-1H
eat F
low
(mW
)
200 210 220 230 240 250 260 270
Temperature (°C)
Exo Up Universal V4.0B TA Instruments
Melting of PET – (High molecular weight)
For polymers, use Peak as Melting Temperature
Heat of Fusion
Peak Temperature
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Comparison of Melting of Polymer and Metal
63
Peak width at half height: 0.32 oC
Peak width at half height: 8.15 oC
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Definitions of some terms commonly used in crystallinity analysis
•Thermodynamic Melting Temperature – The temperature where a crystal would melt if it had a perfect structure (crystal with no defects)
•Metastable Crystals – Crystals that melt at lower temperature due to small size (high surface area) and poor quality (large number of defects)
•Crystal Perfection – The process of less perfect crystals (metastable) melting at a temperature below their thermodynamic melting point and then (re) crystallizing into more perfect crystals that will melt again at a higher temperature.
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Crystal Structure Analysis
•Crystal structure is typically broken down during the process of melting•The formation of crystalline structure or crystallization can occur during heating or coolingCold crystallization occurs on heating when a solid amorphous material becomes orderedCrystallization on cooling occurs when the liquid amorphous material solidifies into an ordered solid
•Typically, the same amount of energy required to create the structure during crystallization is also required to break down the crystal structure during melting
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Selecting Experimental Conditions for Crystallinity Studies
•During first heat the maximum temperature must be higher than the end of melting peak; eventually an isothermal period must be introduced
Too high temperature/time: decomposition could occur
Too low temperature/time: possibly subsequent memory effect because of the fact that crystalline order is not
completely destroyed
•For non-crystallizable (amorphous) polymers the maximum temperature should be above Tg(removal of relaxation effects, avoid decomposition)
66
MDSC Test conditions:• Use “MDSC Heat-only” template• Period: 60 seconds• (template calculates amplitude for you)• Heating rate: 2-3oC/min
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Heat capacity baseline and Integration Limits
•True Heat Capacity Baseline – Often called the thermodynamic baseline, it is the measured baseline (usually in heat flow rate units of mW) with all crystallization and melting removed.Assumes no interference from other latent heat such as polymerization, cure, evaporation etc. over the crystallization/melting range.
•It is often difficult to select limits for integrating melting peaksIntegration should occur between two points on the heat capacity baselineHeat capacity baselines for difficult samples can usually be determined by MDSC® or by comparing experiments performed at different heating rates
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Calculation of Initial Crystallinity
68
3000 50 100 150 200 250
Temperature T (°C)
0.4
-0.8
-0.6
-0.4
-0.2
0.0
0.2
Exo Up
• Because crystalline structure can form as thesample is heated, the actual crystallinity of thesample is usually less than measured
• Sample must be pure material, not copolymer orfilled
• Must know enthalpy of melting for 100% crystallinematerial (DHlit)
• You can use a standard DHlit for relative crystallinity
For standard samples:
% crystallinity = 100* Hm / Hlit
For samples with cold crystallization:
% crystallinity = 100* (Hm - Hc)/ Hlit
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PET Data from ATHAS
Calculate g/mole from molecular structure which
equals 192 g/mole for PET
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ATHAS Summary Page for PET
Hf in kJ/mol
gJmolgmolkJ /1401000
/192/9.26
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Quench-cooled PET – calculation of initial crystallinity
78.99°C(I)
75.43°C
80.62°C
134.62°C
127.72°C53.39J/g
256.24°C
242.91°C74.71J/g
-1.5
-1.0
-0.5
0.0
0.5
1.0
Hea
t Flo
w (W
/g)
50 100 150 200 250 300Temperature (°C)
% crystallinity = 100* (Hm - Hc)/ Hlit
%15140
39.5371.74100
71
Quenched PET 9.56mg10°C/min
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Change in Crystallinity While Heating
72
Heat Capacity Baseline
ퟏퟎퟎ풙ퟎ.ퟔퟖퟕퟕퟏퟒퟎ
= ퟎ.ퟒퟗ%
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MDSC “Initial Crystallinity” isalways calculated from the sumof all crystallization exothermsand melting endotherms
73
ퟏퟎퟎ풙ퟏ.ퟔퟏퟒퟎ = ퟏ.ퟏퟒ%
Integrate the Nonreversingsignal from the start of crystallization to the end of melting
Integrate the Reversing signal from the start of melting to the end of melting
MDSC for measuring Initial Crystallinity
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Impact of crystal perfection on the melting peak
•The shape of the melting peak is also affected by crystal perfection processes that occur over the same temperature range as bulk melting. This often gives the appearance of two melting peaks rather than what actually is an exothermic crystallization peak superimposed on an endothermic melting peak.
•The next slide compares the shape of the melting process on the same sample of PET after it had been cooled at different rates from above its melting point.
74
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PET Melting after Cooling at Different Rates
75
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MDSC: Thermal Transitions in PLA
76
-0.05
0.00
0.05
Non
rev
Hea
t Flo
w (W
/g)
-0.15
-0.10
-0.05
0.00
Rev
Hea
t Flo
w (W
/g)
-0.15
-0.10
-0.05
0.00
0.05
Heat
Flo
w (W
/g)
0 50 100 150 200Temperature (°C)
Exo Up Universal V4.5A TA Instruments
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-0.06
-0.04
-0.02
0.00
Non
rev
Hea
t Flo
w (W
/g)
-0.04
-0.03
-0.02
-0.01
0.00
0.01
Rev
Hea
t Flo
w (W
/g)
-0.045
-0.040
-0.035
-0.030
-0.025
-0.020
Hea
t Flo
w (W
/g)
45 50 55 60 65 70Temperature (°C)
Exo Up Universal V4.5A TA Instruments
MDSC Applications: Thermal Transitions in PLA
77
Glass Transition
Enthalpic Recovery
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MDSC Applications: Thermal Transitions in PLA
78
-0.05
0.00
0.05
Non
rev
Hea
t Flo
w (W
/g)
-0.05
-0.04
-0.03
-0.02
-0.01
0.00
Rev
Hea
t Flo
w (W
/g)
-0.15
-0.10
-0.05
0.00
0.05
Hea
t Flo
w (W
/g)
70 80 90 100 110 120 130Temperature (°C)
Exo Up Universal V4.5A TA Instruments
Cold Crystallization
Reduction in Heat Capacity due to the Crystallization
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1.5
2.0
2.5
Rev
Cp
(J/(g
·°C
))
-0.05
0.00
0.05
Non
rev
Hea
t Flo
w (W
/g)
-0.05
-0.04
-0.03
-0.02
-0.01
0.00
Rev
Hea
t Flo
w (W
/g)
-0.20
-0.15
-0.10
-0.05
0.00
0.05
Hea
t Flo
w (W
/g)
60 80 100 120 140
Temperature (°C)
Exo Up Universal V4.5A TA Instruments
MDSC Applications: Thermal Transitions in PLA
79
Cold Crystallization
Reduction in Heat Capacity due to the Crystallization
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MDSC Applications: Thermal Transitions in PLA
80
-0.10
-0.05
0.00
Non
rev
Hea
t Flo
w (W
/g)
-0.15
-0.10
-0.05
0.00
0.05
Rev
Heat
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w (W
/g)
-0.15
-0.10
-0.05
0.00
0.05
Heat
Flo
w (W
/g)
100 120 140 160 180 200Temperature (°C)
Exo Up Universal V4.5A TA Instruments
Melting
Very Little Contribution to Melt Transition in the Reversing Signal
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MDSC Applications: Polymer Transitions; PLA
81
•Based on the number of modulations through the transition, it is reasonable to conclude that our experiment is valid.
•Sometimes we see this from highly crystalline materials.
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0.00
0.05
0.10
0.15
Non
rev
Hea
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/g)
-0.25
-0.20
-0.15
-0.10
-0.05
0.00
Rev
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/g)
-0.15
-0.10
-0.05
0.00
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0.10
Hea
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w (W
/g)
50 100 150 200 250 300Temperature (°C)
Exo Up Universal V4.5A TA Instruments
MDSC Applications: Polymer Transitions; PET
82
Glass Transition
Cold Crystallization
Melting
Crystal Perfection and Some Melting
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83
Thermosets
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Thermosetting Polymers
Thermosetting polymers react (cross-link) irreversibly. A+B will give out heat (exothermic) when they cross-link (cure).
A + B C
A “thermoset” is a cross-linked polymer formed by anirreversible exothermic chemical reaction
84
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Typical properties of crosslinking reactions
• Crosslinking reactions are generallyexothermic. The reactions can be easilymonitored using a DSC.Heat of reactionResidual cureGlass transitionHeat capacity
• Crosslinking reactions are generally accompanied by a sharp change in the material’s mechanical properties.
• Increase in modulus that may be accompanied by shrinkage.
• The reactions can thus be monitored using a Thermo-mechanical Analyzer (TMA)/Dynamic Mechanical Analyzer (DMA)/Rheometer. Viscosity Modulus Glass transitionDimension change (shrinkage)
These techniques give useful information about the impact of the polymerizationconditions on the end product’s thermo-mechanical properties.
85
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DSC: General considerations for selecting optimum experimental conditions
•Sample weight: 10–15 mg•Pan types:
Solids – Standard aluminum pan/lidLiquids – Hermetic aluminum pan/lid
•General protocol for studying thermosets:Determine decomposition temperature using TGAHeat-Cool-reheat at 10°C/minFirst Heat is used to measure Tg of starting material, heat ofreaction and presence of any reactive functional groups.Second Heat is used to measure the Tg of the fully cured sampleand any residual cure from the first heat.
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Comparison of First and Second Heats
87
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Epoxy Cured 48 Hours: Heat Cool Heat
5 Min Epoxy - 9.85mgCured 2 nights @ RT
-4
-2
0
2
4
Hea
t Flo
w (m
W)
-50 0 50 100 150 200
Temperature (°C)
1st Heat @ 10°C/minCool @ 10°C/min2nd Heat @ 10°C/min
Exo Up Universal V4.3A TA Instruments
88
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Rev-Heat Flow Easily Shows Tg
40.61°C(H)
5 Min Epoxy Cured 2 nights6.4900 mg
-0.4
-0.2
0.0
0.2
Non
rev
Hea
t Flo
w (m
W)
-0.4
-0.2
0.0
0.2
0.4
Rev
Hea
t Flo
w (m
W)
-0.6
-0.4
-0.2
0.0
0.2H
eat F
low
(mW
)
-50 0 50 100 150 200
Temperature (°C)
MDSC: 1/60@2°C/min
Exo Up Universal V4.3A TA Instruments
89
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Percent Cure Calculation by DSC
•Need Heat of Reaction (Enthalpy) of unreacted material curingTypically run uncured material in DSC
•Run cured or partially cured sample in DSC
% Cure = 1 - (DH Residual Cure / DH Full Cure) * 100
% Uncured = (DH Residual Cure / DH Full Cure) * 100
90
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Epoxy Cured Overnight at Room Temp – Standard DSC
25.41°C(H) 100.27°C 63.38°C30.64J/g84.29 % cured
20 Min Epoxy Cured Overnight at RT9.17mgPost-cure scan @ 10°C/min
-3
-2
-1
0
1H
eat F
low
(mW
)
-50 0 50 100 150 200 250 300
Temperature (°C)Exo Up Universal V4.3A TA Instruments
91
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34.10°C(H)
80.18°C50.21°C27.14J/g86.08 % cured
80.04°C 48.45°C29.70J/g84.77 % cured
6.45mg 20 Min Epoxy Cured Overnight at RTMDSC 0.75/40@3
0.2
0.5
0.8
Non
rev
Hea
t Flo
w (m
W)
-1.1
-0.8
-0.5
-0.2
0.1
Rev
Hea
t Flo
w (m
W)
-1.05
-0.90
-0.75
-0.60
-0.45
-0.30
Hea
t Flo
w (m
W)
-50 0 50 100 150 200
Temperature (°C)Exo Up Universal V4.3A TA Instruments
Epoxy Cured Overnight at Room Temp - MDSC
92
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Isothermal curing of a Thermosetting Material
5 min-Epoxy Isothermal @ 40°C
0
1
2
3
4
5
Hea
t Flo
w (m
W)
0 1 2 3 4 5 6 7Time (min)Exo Up Universal V4.3A TA Instruments
Temperature is too high Missed most of the reaction
Temperature is better
Need to either go even lower in temperature or work faster
5 min-Epoxy Isothermal @ 25°C
0
5
10
15
20
Hea
t Flo
w (m
W)
0 2 4 6 8 10 12 14 16 18
Time (min)Exo Up Universal V4.3A TA Instruments
93
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Curing reactions are kinetic in nature
128.29°C0.5594W /g
122.26°C323.9J/g
137.04°C0.9506W /g
130.12°C315.5J/g
149.93°C1.972W /g
141.85°C315.1J/g
160.93°C3.431W /g
151.92°C320.0J/g
172.86°C5.792W /g
162.53°C320.5J/g
-2
0
2
4
6
Hea
t Flo
w T
4 (W
/g)
100 120 140 160 180 200 220 240Temperature (°C)
1°C/m in2°C/m in5°C/m in10°C/m in20°C/m in
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Photopolymer Cure by PCA
1.08min
1.01min209.1J/g
Method Log:1: Equilibrate at 35.00 °C2: Isothermal for 1.00 min3: Light: on @ 20mW /cm24: Isothermal for 5.00 min5: Light: off6: Isothermal for 2.00 min7: End of method
Cure of a Photopolymer by PCA
0
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150
200
250
Hea
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Time (min)95
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Pharmaceuticals
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Thermal Events in Pharmaceuticals
•Tg•MeltingPurity
•Polymorphs•General RecommendationsUse TGA to determine pan typeUse 1-5 mg samples (use 1mg for purity)Initial H-C-H @ 10°C/min (1°C/min for purity)If polymorphs present, heat faster to inhibit polymorphic transformations
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DSC at 5°C/min for Drug Microspheres
Microspheres/Drug 2.51mg (pinhole) DSC at 5°C/min
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MDSC for Drug Microspheres
Microspheres/Drug 6.52mg (pinhole) MDSC: 0.159/30@2
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Thermodynamic Melting (Not Heating Rate Dependent)
Phenacetin
Hermetic Pan
Approx 1.5mg
Onset of melting shifts by 0.3C over heating rate range of 1-
20°C/min for sample that has a true melt
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Apparent Melting (Heating Rate Dependent)
101
Ciprofloxacin Hydrochloride Decomposes
Onset differs by almost 30°C
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Evaluating Material Compatibility Using DSC
Active components of drugs are mixed with other materials called excipients that act as bulking agents, improve long-term stability, or as processing lubricants
Understand the Interaction of excipients with the active pharmaceutical ingredient (API) is critical when developing a formulation
The Discovery X3 DSC is a multi sample DSC thatallows running 3 samples simultaneously
Increase in productivity, ability to run MDSC
Compatibility studies of API and excipients can be doneIn one test under the same conditions
Discovery X3 DSC
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Detection of Apparent Melting by Chemical Interaction in the X3 DSC
Hermetic aluminum pans10 mg sample1oC/min
Chemical interaction between these materials causes a loss of crystalline structure at a much lower temperature
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Effect of Heating Rate on Polymorph
DSC at 1C/min
DSC at 10C/min
DSC at 50C/min
104
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Effect of Impurities on Melting
Effect of p-Aminobenzoic Acid Impurity Concentration on the Melting Shape/Temperature of Phenacetin
Approx. 1mg Crimped Al Pans 2°C/min
NBS 1514 Thermal Analysis Purity Set
Melting of Eutectic Mixture
95.0% Pure
96.0% Pure
100% Pure99.3% Pure
105
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Van't Hoff Purity Calculation
133.0
133.5
134.0
134.5
135.0
Tem
pera
ture
(°C
)
-2 0 2 4 6 8 10Total Area / Partial Area
125.20°C137.75°C
Purity: 99.53m ol %Melting Point: 134.92°C (determ ined)Depression: 0.25°CDelta H: 26.55kJ/m ol (correc ted)Correction: 9.381%Molecular W eight: 179.2g/m olCell Constant: 0.9770Onset Slope: -10.14m W /°CRMS Deviation: 0.01°C
-2.2
-2.0
-1.8
-1.6
-1.4
-1.2
-1.0
-0.8
Hea
t Flo
w (W
/g)
122 124 126 128 130 132 134 136 138
Temperature (°C)Exo Up
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Remainder and Final Notes
• MDSC® is a slow technique. Always start the analysis of a new material with standard DSC and only use MDSC if you need: Improved sensitivity Better resolution Separation of overlapping transitions Most accurate measurement of polymer crystallinity
107
• DSC General Methods Recommendations: Run a Heat-Cool-Heat at 10-20 °C/min Use specific segments as needed, i.e. gas switch, abort, etc. Ensure that the starting temperature of the experiment is chosen
to encompass the entire transition (2 minutes of baseline)
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Q&A
• Please type you questions into the Q&A chat• We will answer as many as we can
• For additional questions:• Email [email protected]• Please put Online Training Questions in the subject line• You can download this presentation from:
• https://www.tainstruments.com/online-training-course-downloads/