DryLin N Low Profile - igus® Inc.DryLin® N Low Profile Linear Guide Systems 46.4 The DryLin® N...

• Corrosion-resistant

• Wear-resistant

• Resistant to contaminants

• Low coefficient of friction

• Extremely quiet operation

• Lightweight

DryLin® N Low ProfileLinear Guide System

®®

DryLin® N Selection Guide

Available

Carriages

DryLin® N17• Good for tight design constraints• Low cost• Excellent for low loads• Excellent corrosion resistance

DryLin® N27• Through hole for flexible mounting• Threaded boss for easy attachment• Extremely low friction/low wear• Replaceable glide pads• Low weight• Flexible size• Excellent for low to medium loads• High temperature version available

DryLin® N40• Flexible size• Replaceable glide pads• Excellent for medium to high loads• Wide base for stable design

DryLin® N80• Use one rail instead of two

narrow rails• High accelerations possible• Replaceable glide pads• Extremely low friction/low wear • Good for higher loads

Online LifetimeCalculationwww.igus.com

Standard Preload

Double Carriage

Standard/holes Standard/thread Preload

Overmolded

iglide® J carriageDouble lengthwith thread

Zinc carriageDouble lengthwith holes

Standard/holes Standard/thread Overmold/holes

Standard/thread Overmold/thread

Overmold/thread

http://www.igus.com

Dimensional

Drawing

Maximum

Load

Maximum

Speed

Rail

Material

Carriage

Material

11 lbs(50 N)

49 fps(15 m/s)

AnodizedAluminum

Brass / Plastic

110 - 168 lbs(490 - 750 N)Depending onthe carriage

49 fps(15 m/s)

AnodizedAluminum

Chromated Zinc /Plastic

orBrass / Plastic

157 lbs(700 N)

49 fps(15 m/s)

AnodizedAluminum


220 lbs(1000 N)

49 fps(15 m/s)

AnodizedAluminum


Aluminumavailable

↕ 6mm

17 mm

↕ 9.5mm

27 mm

↕ 9.5mm

40 mm

↕ 12mm

80 mm

®

DryLin® N Low Profile Linear Guide Systems

46.4

The DryLin® N series offers extremely low profiles in several widths, and is ideal in tight space constraints. Likeall DryLin® products the carriages are designed to glide smoothly on anodized aluminum rails without the needfor messy lubricants. DryLin® N is a particularly low-cost alternative to miniature ball bearing systems, and ismore precise and economical when compared to many custom-machined or simple plastic parts.

l Small mounting height and width

l Maintenance-free and self-lubricating

l Corrosion-resistant

l Low wear and low coefficient of friction

l Lightweight

l Very high speed and acceleration possible

l Replaceable polymer sliding elements

6063-T6 or 6060-T66

anodized rails

iglide® J plastic

bearing liner

Chromated zinc

carriages

Advantages of DryLin® N

DryLin® N Height

N17 .24 in (6.0 mm)

N27 .37 in (9.5 mm)

N40 .37 in (9.5 mm)

N80 .47 in (12.0 mm)

DryLin® N80, black anodized used foradjusting spot lights

DryLin® N80 in a belt- driven linear ac tua -tor for high-speed handling up to 12 m/s

Sliding elements:

Maintenance-free polymer

Material:

iglide® J*

Max. surface speed:

49 fps (15 m/s)

Temperature range:

-40°F to +194°F

(-40 °C to +90 °C)

High temp NW02-27HT

up to 266°F

* Other materials upon request

17 mm 40 mm 80 mm27 mm


Technical Data

Special Features

Clean-Room

ESD compatible(electrostaticdischarge)

Cleanroom certified - IPA Fraunhofer

Free of toxins - RoHS 2002/95/EC

http://www.igus.com


46.5

PDF: www.igus.com/drylin-pdfs

CAD: www.igus.com/drylin-CAD

RoHS info: www.igus.com/RoHS

DryLin

®N

Linear Guide Systems

®

Part No. for single carriages:

Carriages Carriage/Bearing Material/Color Mounting Description Max Static

Style Load

NW-02-17 Plastic/Brass/iglide J/Yellow Threaded brass boss Standard 11 lbs (50N)

NW-02-17 P Plastic/Brass/iglide J/Yellow Threaded brass boss Preloaded 11 lbs (50N)

NW-22-17-40 Plastic/Brass/iglide J/Yellow Threaded brass boss Overmolded, double-length version 11 lbs (50N)

NW-01-27 Chromated Zinc/iglide/Yellow Through holes Standard, clip-on plastic 112 lbs (500N)

NW-01-27 P Zinc/iglide J/Yellow Through holes Preloaded .22 lbs (1N) 112 lbs (500N)

NW-01-27HT High temp 266°F

NW-11-27 Zinc/iglide J/Yellow Through holes Overmolded plastic, with through holes 112 lbs (500N)

NW-11-27-SS Stainless Steel/iglide J/Yellow Through holes Overmolded plastic, with through holes 168 lbs (750N)

NW-02-27 Zinc/iglide J/Yellow Threaded bosses Standard, clip-on plastic 112 lbs (500N)

NW-02-27 P Zinc/iglide J/Yellow Threaded bosses Preloaded .22 lbs (1N) 112 lbs (500N)

NW-02-27HT High temp 266°F

NW-12-27 Zinc/iglide J/Yellow Threaded bosses Overmolded plastic, with through holes 112 lbs (500N)

NW-11-27-80 Zinc/iglide J200/Grey Through holes Overmolded, double-length version 167 lbs (740N)

NW-21-27-60P Plastic/iglide J/Yellow Brass through holes 50% longer, preloaded 112 lbs (500N)

NW-22-27-60P Plastic/iglide J/Yellow Brass threaded boss 50% longer, preloaded 112 lbs (500N)

NW-01-40 Chromated Zinc/iglide J/Yellow Through holes Standard. clip-on plastic 157 lbs (700N)

NW-02-40 Chromated Zinc/iglide J/Yellow Threaded bosses Standard. clip-on plastic 157 lbs (700N)

NW-12-40 Chromated Zinc/iglide J/Yellow Threaded bosses Overmolded plastic 157 lbs (700N)

NW-02-80 Chromated Zinc/iglide J/Yellow Threaded, no bosses Standard. clip-on plastic 225 lbs (1000N)

NW-12-80 Chromated Zinc/iglide J/Yellow Threaded, no bosses Overmolded 225 lbs (1000N)

NW-02-80AL Aluminum/iglide J/Yellow Threaded, no bosses Standard. clip-on plastic 250 lbs (1111N)

Part No. for single rails:Rail Material Description Maximum Length

NS-01-17 6063-T6 or 6060-T66 anodized aluminum M3 Mounting holes 6.5 ft

NS-01-17S 6063-T6 or 6060-T66 anodized aluminum No holes 6.5 ft

NS-01-27 6063-T6 or 6060-T66 anodized aluminum M4 Mounting holes 12 ft (4000 mm special order)

NS-01-27S 6063-T6 or 6060-T66 anodized aluminum No holes 12 ft (4000 mm special order)





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http://www.igus.com/RoHS

http://www.igus.com/iglide-CAD

http://www.igus.com/iglide-pdfs

DryLin® N Low Profile Linear Guide Systems - NK-02-17®

46.6

DryLin

®N


Internet: http://www.igus.com

email: sales@

igus.com

QuickS

pec: http://www.igus.com/drylin-quickspec

Telephone1-800-521-2747

Fax

1-401-438-7270

Maximum loads (per carriage)

NW-02-17 = 11 lbs

NW-01/02-27 = 110 lbs

NW-02-40 = 154 lbs

NW-02-80 = 220 lbs

0.3 332

20

200

dotted line: Size 17 z-direction




Size 17 z-direction

Size 27 z-direction

Size 40 z-direction

Size 80 z-direction

Speed v (ft/s)

Load

F (l

bs)

3.5

F = total of the loads on one rail

Fv-Diagram, maximum permissible dynamic loads ofDryLin® N

Preloadwith mountinghole or thread

Overmoldedwith mountinghole or thread

Standard 02with thread

Standard 01with mounting

hole

DryLin® NW-17 = 17 mm Rail width

DryLin® NW-40 = 40 mm Rail width

DryLin® NW-80 = 80 mm rail widthDryLin® NW-27 = 27 mm Rail width

Standard 02 with thread

Overmoldedwith thread

Preload FloatingStandard

NW 80

The largest of the DryLin® N series permits low installation heightswhile offering high load-bearing capacity. The lubrication free designis capable of running at high linear speeds.

NW 40

Compared with smaller series, NW 40 is able to withstand significantlyhigher loads. Like all other DryLin® N series, the lubrication free designis capable of running at high linear speeds.

NW 27

The NW 27 series is available in multiple carriage lengths and mate-rials, and has great performance-to-cost benefits.

OvermoldedThis version is practically identical to the standard slide NW-01/02-27. Overmolded with iglide® J, however, it is easier to assemble forhigh volume production.

• Quick assembly

• Easier handling

High Temp

NW-01-27HT/NW-02-27HT available for up to 266°F

NW 17

The smallest size of the DryLin® N range is designed to fit in thetightest space constraints. In addition, this range is free fromlubrication and can run at high speeds.

http://www.igus.com/iglide-quickspec

mailto:[email protected]

http://www.igus.com


46.7




DryLin

®N


®

When using systems with 2 parallel rails, one side must be designated as the “fixed” rail, and the opposite side the “floating” rail.

Why use floating bearings?• promotes smooth gliding performance and maximizes bearing life• prevents binding caused by parallelism and angle errors• decreases necessary drive force and wear by minimizing friction-forces• Enhances the precision of the system over the bearings’ lifetime.• Reduce assembly time and cost

Fixed BearingsThe “fixed” bearing rail should be positioned closest tothe drive force. This rail will determine the precision ofthe system; no system should contain more than two“fixed” bearings.

Floating/Self-Aligning BearingsThe “floating” rail should be the rail located furthest fromthe drive force. It acts only as a guide, and compensatesfor any misalignments or angle errors in the system,ensuring proper functionality.

Mounting SurfacesThe mounting surfaces for rails and bearings should havea very flat surface (e.g milled surface) in order to enhanceperformance. Variations in these surfaces may becompensated for by using floating bearings.

Fixed and Floating Bearing Mounting Instructions

Eccentric Forces

2:1 Rule =

permissible distances

of the applied forces


The 2 :1 RuleWhen using linear plain bearings it is important to ensure that the acting forcesfollow the 2:1 Rule (see drawing). If either the load or the drive force (F) isgreater than twice the bearing length (1X), then binding or interrupted motionmay occur.If the location of the drive force or load cannot be changed, simply increasethe distance between the bearings, or create a counterbalance to move thecenter-of-gravity back within the 2 to 1 ratio.

Standard Version

Maximum float = ± .02” (.5 mm)

Horizontal Float “LLZ”

Vertical Float “LLY”

DryLin® N - Floating Systems

Part No.Fixed Bearing - CARRIAGE ONLY

NW-02-17

NW-02-27 / NW-02-27

NW-02-40

NW-02-80

Part No.Horizontal Floating - CARRIAGE ONLY

NW-02-17 LLZ

NW-01-27 LLZ

NW-02-27 LLZ

NW-02-40 LLZ

NW-02-80 LLZ

Part No.Vertical Floating - CARRIAGE ONLY

NW-02-17 LLY

NW-01-27 LLY

NW-02-27 LLY

NW-02-40 LLY

NW-02-80 LLY

Vertical Float “LLYZ”

Part No.Horizontal/Vertical Floating - CARRIAGE ONLY

NW-02-17 LLYZ

NW-01-27 LLYZ

NW-02-27 LLYZ

NW-02-40 LLYZ

NW-02-80 LLYZ

Automatic compensation ofparallelism errors

Floating Fixed

http://www.igus.com




DryLin® N Low Profile Linear Guide Systems - NK-02-17®

46.8

DryLin

®N



email: sales@

igus.com

QuickS


Telephone1-800-521-2747

Fax

1-401-438-7270

Structure of the Part No.

Complete system

Thread

Size

“P” for preloaded

Number of carriages

Length of rail (mm)

S =

min

. 2

1

6 ±0

,3

Dep

th fo

r sc

r ew

tigh

teni

ng

max

. s +

2. 5

m

in.

s +

0. 5

for Machine Scr ews M3 DIN 7984/DIN 6912/DIN 84 EN ISO 1707

9. 6

Hole min. ø 5

M3

17 -0.2mm0

Max. torque .59 lbf • ft (0.8 Nm)

C5 = 20 - 49 ± 1mm

mm 14

20

60 C6 = 20 - 49 ± 1mm

mm

max. 2000 ± 2mm

1

11 lb s

l y = 1700 mm 4

W b = 200 mm 3

M x = .44 lbf · ft (0.31 Nm)

11 lb s l z = 120 mm 4

W b = 33 mm 3

M y = .13 lbf · ft (0.18 Nm)

M z = .13 lbf · ft (0.18 Nm)

y

x

z

Static load-bearing capacity andgeometric moment of inertia

NW-22-17-40

NW-02-17(P)

CAD files online:www.igus.com

NW-02-17Standard

NW-22-17-40Double Length

NW-02-17PPreloaded

NK -02 -17 -2P -500

Carriages Carriage/Bearing Material/Color Mounting Description Weight Max Static

Style Load

NW-02-17 Plastic/Brass/iglide J/Yellow Threaded brass boss Standard .06 oz (1.7g) 11 lbs (50N)

NW-02-17P Plastic/Brass/iglide J/Yellow Threaded brass boss Preloaded .23 lbs (1N) .06 oz (1.7g) 11 lbs (50N)

NW-22-17-40 Plastic/Brass/iglide J/Yellow Threaded brass boss Overmolded, double-length version .09 oz (2.6g) 11 lbs (50N)

-LLZ for floating in Z-direction, best for horizontal applications for rail alignment

-LLY for floating in Y-direction, best for vertical applications or when flatness of the mounting surface is of concern

-LLYZ for floating in both directions

Floating carriages (see page 21.6 about fixed and floating

Rail Material Description Weight Hole Pattern Max Length

NS-01-17 Anodized AL M3 Mounting holes 0.1 lbs/ft (150 g/m) Bore pattern symmetrical C%=C6 6.5 ft

NS-01-17S Anodized AL No holes 0.1 lbs/ft (150 g/m) NA 12 ft

No cut charges for standard C5/C6, overall length tolerances, minimum of 100 mm.










http://www.igus.com


Style Load

Standard

NW-01-27 Chromated Zinc/iglide J/Yellow Through holes Standard, clip-on plastic .38 oz (10.8g) 112 lbs (500N)

NW-02-27 Chromated Zinc/iglide J/Yellow Threaded bosses Standard, clip-on plastic .44 oz (12.5g) 112 lbs (500N)

Overmolded

NW-11-27 Chromated Zinc/iglide J/Yellow Through holes Overmolded plastic .38 oz (10.8g) 112 lbs (500N)

NW-12-27 Chromated Zinc/iglide J/Yellow Threaded bosses Overmolded plastic .44 oz (12.5g) 112 lbs (500N)

Preloaded

NW-01-27P Chromated Zinc/iglide J/Yellow Through holes Preloaded .22 lbs (1N), clip-on .38 oz (10.8g) 112 lbs (500N)

NW-02-27P Chromated Zinc/iglide J/Yellow Threaded bosses Preloaded .22 lbs (1N), clip-on .44 oz (12.5g) 112 lbs (500N)

High Temp

NW-01-27HT Chromated Zinc/high temp Through holes High temp up to 266°F .38 oz (10.8g) 112 lbs (500N

NW-02-27HT Chromated Zinc/high temp Threaded bosses High temp up to 266°F .44 oz (12.5g) 112 lbs (500N)




Floating carriages (see page 21.6 about fixed and floating


NS-01-27 Anodized AL M4 Mounting holes 0.2 lbs/ft (290 g/m) Bore pattern symmetrical C5=C6 3658 mm

NS-01-27S Anodized AL No holes 0.2 lbs/ft (290 g/m) NA 3658 mm

No cut charges for standard C5/C6, overall length tolerances, and minimum 100 mm

DryLin® N Low Profile Linear Guide SystemsNK-01-27 / NK-02-27

46.9




DryLin

®N


®

CAD files online: www.igus.com

NW-01-27(P)/NW-11-01Carriages with through hole

Standard cut length tolerance is ± 2 mm Standard cut length tolerance is ± 2 mm

NW-02-27(P)/NW-12-01Carriages with threaded boss

C5 =

mm 20

30

*40

60

20- 49 ± 1 mm

C5 = 20- 49 ± 1 mm

mm 20

30

*40

60

Static load-bearing capacity and geometric moment of inertia

* Length of overmolded carriages version NW-11-27 and NW-12-27: 34 ± 0.7 mm

NK-02-27(P)

22 0 -0.4

9. 5

0.4

-0.4

3

1. 5

14

27

0. 8

1. 5

1. 5

for Machine “Low Head” Screws M4DIN 7984 / DIN 6912 DIN 84 / EN ISO 1707

Hole min. Ø 6.5

s =

min

. 5

M4 max. torque .88 lbf · ft (1.2 Nm)

min

. s

- 1

max

. s +

4.5

Scr

ew le

ngth

112 lb s

l y = 6524 mm 4

M x = 3.7 lbf · ft (5 Nm)

112 lb s l z = 588 mm 4

M y = 1.84 lbf · ft (2

M z = 1.84 lbf · ft (2

112 lb s

l y = 6524 mm 4

112 lb s l z = 588 mm 4

M x = 3.7 lbf · ft (5 Nm)

M y = 1.84 lbf · ft (2.5 Nm)

M z = 1.84 lbf · ft (2.5 Nm)

NK-01-27(P)












DryLin® N Low Profile Linear Guide SystemsNW-11-27-80 Double Length Version

®

46.10

DryLin

®N



email: sales@

igus.com

QuickS


Telephone1-800-521-2747

Fax

1-401-438-7270


Style Load

NW-11-27-80 Chromated Zinc/iglide J200/Grey Through holes Overmolded, double length version .80 oz (25g) 168 lbs (750N)


NS-01-27 6063-T6 Anodized AL M4 Mounting holes 0.2 lbs/ft (290 g/m) Bore pattern symmetrical C5=C6 12 ft

NS-01-27S 6063-T6 Anodized AL No holes 0.2 lbs/ft (290 g/m) NA 12 ft


Static load-bearing capacity and geometric moment of inertia

NK-04-27

22 0 -0,4

9, 5

0,4

-0,4

3

1, 5

14

27

0, 8

1, 5

1, 5

For machine “low head“ screws M4DIN 7984 / DIN 6912DIN 84 / EN ISO 1707

168 lb s

l y = 6524 mm 4

M x = 3.7 lbf · ft (5 Nm)

168 lb s l z = 588 mm 4

M y = 1.84 lbf · ft (2.5 Nm)

M z = 1.84 lbf · ft (2.5 Nm)

76

60

80

C5 = 20 - 49 ± 1mm

max. 3658 ± 2mm

CAD files online:www.igus.com






http://www.igus.com

DryLin® N Low Profile Linear Guide Systems,Preloaded 50% longer than standard

46.11




DryLin

®N


®


Style Load

NW-21-27-60P Plastic/iglide J/Yellow Brass through holes Preloaded .29 oz (9g) 112 lbs (500N)

NW-22-27-60P Plastic/iglide J/Yellow Brass threaded boss Preloaded .39 oz (12g) 112 lbs (500N)


NS-01-27 6063-T6 Anodized AL M4 Mounting holes 0.2 lbs/ft (290 g/m) Bore pattern symmetrical C%=C6 12 ft



C520-49± 1 mm 60 C6=C5

20

60

K1

max. 3658 ± 2 mm

112 lb s

l y = 6524 mm 4

M x = 3.7 lbf · ft (5 Nm)

112 lb s l z = 588 mm 4

M y = 1.84 lbf · ft (2.5 Nm)

M z = 1.84 lbf · ft (2.5 Nm)

112 lb s

l y = 6524 mm 4

112 lb s l z = 588 mm 4

M x = 3.7 lbf · ft (5 Nm)

M y = 1.84 lbf · ft (2.5 Nm)

M z = 1.84 lbf · ft (2.5 Nm)

K3

22

9.5

0–0.4

27

K2

min. Ø 6.5

min

.5

NW-21-27-60-P NW-22-27-60-P

NW-21-27-60-P NW-22-27-60-P








Structure of the Part No. – Standard version

Length of rail (mm)

Number of carriagesSizeThreadComplete system

DryLin® N Low Profile Linear Guide SystemsNW-01/02-40

®

46.12

DryLin

®N



email: sales@

igus.com

QuickS


Telephone1-800-521-2747

Fax

1-401-438-7270

157 lbs

157 lbs

I = 970 mm4

Wb = 170 mm3

Mx = 12 lbf · ft (10 Nm)

My = 4.4 lbf · ft (6 Nm)Mz = 4.4 lbf · ft (6 Nm)

I = 26400 mm4

Wb = 660 mm3

Hole Min. Ø 6.5

40

1.4

9.5

0.8

s=m

in.5

23

For machine screws M4DIN 7984/DIN 6912/DIN 84EN ISO 1707 / EN ISO 7045

M4 - max. torque 11 lbf - in (1.2 Nm)

C5 = 20-49.5 mm ±1 mm

(C5 = C6)

50

40

20

60

max. 3560 ± 2mm

C5 = 20-49.5 mm ±1 mm

(C5 = C6)

NK -02 -40 -2 -500

DryLin® NK – Complete system

* Length of carriages overmoldedversion NW-12-40: 52 mm

*

** For NW-02-40 only

Static load-bearing capacity and geometricmoment of inertia



Style Load

NW-01-40 Chromated Zinc/iglide J/Yellow Through holes Standard, clip-on plastic 1.06 oz (30g) 157 lbs (700N)

NW-02-40 Chromated Zinc/iglide J/Yellow Threaded bosses Standard, clip-on plastic 1.06 oz (30g) 157 lbs (700N)

NW-12-40 Chromated Zinc/iglide J/Yellow Threaded bosses Overmolded plastic 1.06 oz (30g) 157 lbs (700N)





NS-01-40 6063-T6 Anodized AL M4 Mounting holes 0.3 lbs/ft (450 g/m) Bore pattern symmetrical C%=C6 12 ft



NW-02-40 NW-01-40

**

**








http://www.igus.com

DryLin® N Low Profile Linear Guide Systems - NK-02-80

46.13




DryLin

®N


®

igus

56

68

80*

150

40**

M4

max. 3560 ± 2mm

C 5 = 25-99.5 mm ± 1mm C 6 = 25-99.5 mm ± 1mm

DIN 7984/DIN 6912/DIN 8440**

1.6

80

12+

0.3

–0.

3

45

57Tightening depth max. 6.5

For mounting screwsM4 - max. torque 18 lbf · in.

EN ISO 1707

± 1mm

225 lb s

I=2900 mm W b =380 mm

225 lb s 4

3

M x = 23.9 lbf · ft (32.4 Nm)

M y = 11 lbf · ft (15 Nm)

M z = 11 lbf · ft (15 Nm)

y

x

z

* carriage length for overmolded NW-12-80 = 83 mm

** size 45 on request

-02 -40 -2 -500

Structure of the Part No. – Standard version

Carriage option Standard - Leave blankFloating z-direction - LLZFloating y-direction - LLYFloating y- and z-direction - LLYZ

Length of rail (mm)Number of carriagesSizeThreadComplete system

Static load-bearing capacity and geometricmoment of inertia



-LLZNK


Style Load

NW-02-80 Chromated Zinc/iglide J/Yellow Threaded no bosses Standard, clip-on plastic 3.53 oz (100g) 225 lbs (1000N)

NW-12-80 Chromated Zinc/iglide J200/Grey Threaded no bosses Overmolded 3.53 oz (100g) 225 lbs (1000N)

NW-02-80AL Aluminum/iglide J/Yellow Threaded no bosses Aluminum, clip-on plastic 2.56 oz (72g) 250 lbs (1111N)


NS-01-80 6063-T6 Anodized AL M4 Mounting holes 0.3 lbs/ft (450 g/m) Bore pattern symmetrical C5=C6 12 ft








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DryLin® N Low Profile Linear Guide Systems - End Caps

®

46.14

DryLin

®N



email: sales@

igus.com

QuickS


Telephone1-800-521-2747

Fax

1-401-438-7270

S

T

Easy assembly by hand. Disassemble by

using a screwdriver

End caps for rail size 40, bolted

DryLin® N end caps

DryLin® N end caps are available forevery size rail

• Easy assembly• Cost-effective• Dismantling possible• High retention force

Dimensions (mm)Part number S T For rail

NSKB-17 1.5 7 NS-01-17

NSKB-27 2 8 NS-01-27

NSKB-80 2 17 NS-01-80

NSK-40 1.5 8 NS-01-40



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DryLin N Low Profile - igus® Inc.DryLin® N Low Profile Linear Guide Systems 46.4 The DryLin® N...

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