DryLin N – Low-Profile Linear Guide System · The low-profile range DryLin® N offers extremely...
Transcript of DryLin N – Low-Profile Linear Guide System · The low-profile range DryLin® N offers extremely...
62.1
Dry
Lin
®N
DryLin® N –Low-Profile Linear Guide System
Low-Profile height and width
Replaceable polymer sliding pads
Anodized aluminium rail
High speed and acceleration possible
Lubrication-free
Light weight
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62.2
Dry
Lin
®N
17 mm
↕ t
40 mm 80 mm27 mm
DryLin® N Height t
N17 6,0 mm
N27 9,5 mm
N40 9,5 mm
N80 12,0 mm
DryLin® N | Low-Profile Linear Guide SystemIn
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Telescopic-system
Mounted rails: anodized aluminium
Middle rail: Polymer
Variations: full extension, overextension (+ 20 mm),
partial extension
Continuously adjustable up to 1200 mm total length
Lubrication free
Low noise
Corrosion-free
Ex stock
More information: Page 62.16
Advantages of DryLin® N
Small mounting height and width
Maintenance-free and self-lubricating
High resistance to dirt
Corrosion resistant
Low wear at a low coefficient of friction
Lightweight due to aluminium polymer combination
Very high speed and acceleration possible
Replaceable iglidur® J polymer sliding elements
Zinc chromed slide carriage (Sizes 27, 40 and 80) or a
solid polymer slide carriage (Size 17)
Anodized aluminium rails
Available from stock
Anodized aluminium rails
iglidur® J plain bearing liner
Zinc chromed carriage Type 01
(with mounting hole)
Zinc chromed carriage Type 02
(with thread)
The low-profile range DryLin® N offers extremely low profiles in several widths. Like all DryLin®
products the carriages run without grease or oil in an anodized aluminium profile. The selectedmaterials and the unique design make DryLin® N a cost-effective and flexible guide system.
DryLin® N80, black anodi-zed used for adjusting spot - lights
DryLin® N80 in a belt- drivenlinear ac tua tor for high-speed handling up to 12 m/s
Lifetime calculation, CAD files and much more support www.igus.de/en/DryLinN
Cleanroom certificated –IPA Fraunhofer
Free of toxins –ROHS 2002/95/EC
ESD compatible(electrostatic discharge)
Technical DataSliding elements:
Maintenance-free
Material:
iglidur® J*
Max. surface speed:
15 m/s
Temperature range:
–40 °C to +90 °C
* Other materials upon request
62.3
10
0,1 1 10
100
1000
Dry
Lin
®N
DryLin® N | Material Table
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Size 17
Size 27
Size 40
Size 80
Graph 62.1: F x v Diagram, maximum permissible dynamic loads
Speed v [m/s]
Load
F [N
]
Lifetime calculation, CAD files and much more support www.igus.de/en/DryLinN
Available from stock
Tabelle 62.1: Material Data
System N17 N27 N40 N80Rail width 17 mm 27 mm 40 mm 80 mm
Installation height 6 mm 9,5 mm 9,5 mm 12 mm
General Properties
Rail weight 150 g/m 290 g/m 450 g/m 1.140 g/m
Carriage weight 1,7 g 9–12,5 g 30 g 100 g
Max. Rail length 2.000 mm 3.000 mm 3.000 mm 4.000 mm
Load capacities
Fy 50 N 500 N 700 N 1.000 N
Fz 50 N 500 N 700 N 1.000 N
Mx 0,31 Nm 5 Nm 10 Nm 32,4 Nm
My, Mz 0,18 Nm 2,5 Nm 6 Nm 15 Nm
Available from stock
Floating bearing Y
Floating bearing Z
Floating bearing YZ
Preload (1 N) – –
Moulded version –
Carriage with plain bore – –Carriage with threaded bore
62.4
Dry
Lin
®N
NK -02-02 -27 -500 LLZ C5=20
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DryLin® N | Low-Profile Linear Guide
Abb. 62.2: DryLin® N for in a closed loop conveyor
Structure of the Part No. for assembled systems:
Assembled System
Type of carriage01 with plain bore02 with thread04 with plain bore, double carriage11 with plain bore, overmoulded, only size 2712 with thread, overmoulded, size 27, 40, 8021 with pre-tension and plain bore, only size 2722 with pre-tension and threaded pin, only size 27
Size17/27/40/80
No. of carriages
Length of rail in mm
Carriage optionsLeave blank: StandardLLZ: Floating z-directionLLY: Floating y-directionLLYZ: Floating y- and z-directionP: Preload (max. 1 N) only sizes 17/27
Rail OptionsLeave blank: Standard with holesUNGEBOHRT: Without holesC5 = ... mm: If hole spacing is not symmetrical
Part No. for single carriages:
NW-02-17 Sz. 17 with thread
NW-02-17P Sz. 17 with pre-tension
NW-22-17-40 Sz. 17 with threaded pin, double carriage
NW-01-27 Sz. 27 with mounting hole
NW-01-27P Sz. 27 with pre-tension
NW-02-27 Sz. 27 with thread
NW-02-27P Sz. 27 with pre-tension
NW-11-27 Sz. 27 with mounting hole, overmoulded
NW-12-27 Sz. 27 with thread, overmoulded
NW-21-27-60-P Sz. 27 with pre-tension and mounting hole
NW-22-27-60-P Sz. 27 with pre-tension and threaded pin
NW-04-27 Sz. 27 with mounting hole, double carriage
NW-01-40 Sz. 40 with mounting hole
NW-02-40 Sz. 40 with thread
NW-12-40 Sz. 40 with thread, overmoulded
NW-02-80 Sz. 80 with thread
NW-12-80 Sz. 80 with thread, overmoulded
Part No. for single rails:
NS-01-..-length [mm] Width of rail 17 mm
NS-01-..-length [mm] Width of rail 27 mm
NS-01-..-length [mm] Width of rail 40 mm
NS-01-..-length [mm] Width of rail 80 mm
For rails without mounting holes, please use part number suffix “UNGEBOHRT”.
62.5
NW-... NW-... LLZ NW-... LLY NW-... LLYZ
2 x
1x
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Lin
®N
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LLZ Floating in z-directionLLY Floating in y-directionLLYZ Floating in yz-direction
Schematic representation of floating bearings
Floating bearings for linear slide guides
In the case of a system with two parallel guides, one side needs tobe configured with floating bearings. A suitable solution comprising fixed & floating bearings is available forevery orientation, whether horizontal, vertical or lateral. This type ofassembly prevents jamming and blockage on the guides resulting from discrepancies in parallelism. Floating bearings are created through a controlled extension of play in the direction of theexpected parallelism error. This creates an additional degree of freedomon one side. During assembly, it must be ensured that the floating bearings exhibit a similar degree of play in both directions.The contact surfaces on the guides and carriages should be sufficientlyflat (for instance, milled down) to prevent strains from occurring in the system.
Eccentric Forces
To ensure successful use of maintenance-free DryLin® linear bearings, it is necessary to follow certain recommendations:If the distance between the driving force point and the fixed bearingsis more than twice the bearing spacing (2:1 rule), a static friction valueof 0.25 can theoretically result in jamming on the guides. This principleapplies regardless of the value of the load or drive force.
The friction product is always related to the fixed bearings. The greater the distance between the drive and guide bearings, the higher the degree of wear and required drive force. Failure to observe the 2:1 rule during a use of linear slide bearings canresult in uneven motion or even system blockage. Such situations canoften be remedied with relatively simple modifications. If you have any questions on design and/or assembly, please contactour application engineers.
Automatic compensation of parallelism errors
The 2:1 Rule
Floating Fixed
Floating Fixed
Lifetime calculation, CAD files and much more support www.igus.de/en/DryLinN
DryLin® N | Design Information
Clean room suitability and ESD-compatibility
You can find detailed information onPage 61.19
Floating bearing NW-17 NW-27 NW-40 NW-80
LL Y 0,6 0,45 0,4 0,6
LL Z 0,5 0,8 1 0,8
LL YZ Y: 0,6, Z: 0,5 Y: 0,3, Z: 0,4 Y: 0,4, Z: 1 Y: 0,6, Z: 0,8
Tabelle 62.2: Available floating bearings in mm
62.6
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®N
NK -02-02 -17 -500 LLZ C5=20
Double carriage with threaded pinPreloadStandard Floating
Size 17
The smallest size of the DryLin® N range is designed to have minimumdimensions coupled with a high load capacity. In addition, this rangeis free from lubrication and can run at high speeds.
Railwidth 17 mmInstallation height 6 mm100% lubrication-freePreload possible
DryLin® N 17 | Low-Profile Linear Guide
Lifetime calculation, CAD files and much more support www.igus.de/en/DryLinN
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Structure of the Part No. for assembled systems:
Assembled System
Type of carriage02 with thread22 with threaded pin, double carriage
Size17 = 17 mm rail width
No. of carriages
Length of rail in mm
Carriage optionsLeave blank: StandardLLZ: Floating z-directionLLY: Floating y-directionLLYZ: Floating y- and z-directionP: Preload (max. 1 N)
Rail optionsLeave blank: Standard with holesUNGEBOHRT: Without holesC5 = ... mm: If hole spacing is not symmetrical
62.7
14
20
60
max. 2000
49,5 mm
S = min. 2,5
16
±0,3
±0,2
max
. s +
2,5
min
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+ 0
,5
DIN 7984/DIN 6912/DIN 84EN ISO 1707
9,6
17
50 N
ly = 1700 mm4
Wb = 200 mm3
Mx= 0,31 Nm
50 N lz = 120 mm4
Wb = 33 mm3
My= 0,18 NmMz= 0,18 Nm
Dry
Lin
®N
C5 = 20–49,5 mm
for machine screws M3
Hole min. Ø 5
Static load-bearing and geometricmoment of inertia
DryLin® NK-02/22-17 | Low-Profile Linear Guide
M3 (max. torque 0,8 Nm)
Lifetime calculation, CAD files and much more support www.igus.de/en/DryLinN
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Version 01: Carriage with mounting hole Version 02: Double carriage with threaded pin
Data, version 22:
Part No. carriage NW-22-17-40Part No. rail NS-01-17Carriage weight 150 g/mSchlittengewicht 2,6 gMax. rail length 2000 mmStandard bore pattern symmetrical (C5 = C6)
Data, version 02:
Part No. carriage NW-02-17Part No. rail NS-01-17Carriage weight 150 g/mSchlittengewicht 1,7 gMax. rail length 2000 mmStandard bore pattern symmetrical (C5 = C6)Preload available 1 N
62.8
NK -02-02 -27 -500 LLZ C5=20
Dry
Lin
®N
Lifetime calculation, CAD files and much more support www.igus.de/en/DryLinN
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DryLin® N 27 | Low-Profile Linear Guide
Preload withmounting hole or
thread
Overmoulded with mounting hole
or thread
Polymer carriagewith mounting hole
Polymer carriagewith threaded pin
Standard 02with thread
Standard 01with mounting
hole
Double carriagewith mounting hole
Structure of the Part No. for assembled systems:
Assembled System
Type of carriage01 with mounting hole02 with thread04 with mounting hole, double carriage11 with mounting hole, overmoulded12 with thread, overmoulded21 with pre-tension and mounting hole22 with pre-tension and threaded pin
Size27 = 27 mm rail width
No. of carriages
Length of rail in mm
Carriage optionsLeave blank: StandardLLZ: Floating z-directionLLY: Floating y-directionLLYZ: Floating y- and z-directionP: Preload (max. 1 N)
Rail optionsLeave blank: Standard with holesUNGEBOHRT: Without holesC5 = ... mm: If hole spacing is not symmetrical
Size 27
The NW 27 series is available in 2 different versions: As a slide with aplain bore, and as a slide with a threaded bore. The lubrication freedesign is capable of running at high linear speeds.
Rail width 27 mmmore than 20 different carriagesInstallation height 9.5 mm100% lubrication-freeiglidur® J plain bearing material
62.9
60
20C6 =20–49,5 mm
22 0-0,4
9,5
0,4
-0,4
3
1,5
14
27
0,8
1,5
1,5
DIN 7984 / DIN 6912DIN 84 / EN ISO 1707
s =
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. 5min
. s
- 1
max
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y
x
z
500 N
ly = 6524 mm4
Mx = 5 Nm
500 N lz = 588 mm4
500 N
ly = 6524 mm4
Mx = 5 Nm
500 N lz = 588 mm4
My = 2,5 NmMz = 2,5 Nm
C5 =20–49,5 mm 20
30
60
y
x
z
* Dry
Lin
®N
Lifetime calculation, CAD files and much more support www.igus.de/en/DryLinN
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For rails without mounting holes, please use part
number suffix “UNGEBOHRT”.
Order example: NK-01-27-2, 500
More details on part no. options: Page 62.4
Static load-bearing and geometric moment of inertia
Src
ew le
ngth
M4 (max. torque 1,2 Nm)
* Length of carriages version NW-11-27 und NW-12-27: 34 ± 0,7 mm
Version 01: Carriage with mounting hole Version 02: Carriage with thread
DryLin® NK-01/02-27 | Low-Profile Linear Guide
Data, version 01/11:
Part No. carriage NW-01-27Part No. rail NS-01-27Rail weight 290 g/mCarriage weight 10,8 gMax. rail length 3000 mmStandard bore pattern symmetrical (C5 = C6)mögliche Vorspannung 1 N
Data, version 2/12:
Part No. carriage NW-02-27Part No. rail NS-01-27Rail weight 290 g/mCarriage weight 12,5 gMax. rail length 3000 mmStandard bore pattern symmetrical (C5 = C6)
62.10
Dry
Lin
®N
C5 60 C6
20
60
K1
max. 3000
500 N
ly = 6524 mm4
Mx = 5 Nm
500 N lz = 588 mm4
500 N
ly = 6524 mm4
Mx = 5 Nm
500 N lz = 588 mm4
My = 2,5 NmMz = 2,5 Nm
K3
22
9,5
0–0,4
27
K2
min. Ø 6,5
min
.5
NW-21-27-60-P NW-22-27-60-P
y
x
z
y
x
z
Lifetime calculation, CAD files and much more support www.igus.de/en/DryLinN
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For rails without mounting holes, please use part
number suffix “UNGEBOHRT”.
Order example: NK-21-27-2, 500
More details on part no. options: Page 62.4
Static load-bearing and geometric moment of inertia
Version 21: Carriage with mounting hole Version 22: Carriage with thread
DryLin® NK-21/22-27 | Low-Profile Linear Guide, preload
Data, version 21:
Part No. carriage NW-21-27-60PPart No. rail NS-01-27Rail weight 290 g/mCarriage weight 9 gMax. rail length 3000 mmStandard bore pattern symmetrical (C5 = C6)Preload available 1 N
Data, version 22:
Part No. carriage NW-22-27-60PPart No. rail NS-01-27Rail weight 290 g/mCarriage weight 12 gMax. rail length 3000 mmStandard bore pattern symmetrical (C5 = C6)Preload available 1 N
62.11
Dry
Lin
®N
76
60
80
500 N
ly = 6524 mm4
Mx = 7 Nm
740 N lz = 588 mm4
My = 10,4 NmMz = 10,4 Nm
22 0-0,4
9,5
0,4
-0,4
3
1,5
14
27
0,8
1,5
1,5
DIN 7984 / DIN 6912DIN 84 / EN ISO 1707
y
x
z
Static load-bearing and geometric moment of inertia
For rails without mounting holes, please use part number
suffix “UNGEBOHRT”.
Order example: NK-04-27-2, 500
More details on part no. options:
Page 62.4
Lifetime calculation, CAD files and much more support www.igus.de/en/DryLinN
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DryLin® NK-04-27 | Low-Profile Linear Guide, long
Data:Part No. carriage NW-04-27Part No. rail NS-01-27Rail weight 290 g/mCarriage weight 25 gMax. rail length 3000 mmStandard bore pattern symmetrical (C5 = C6)Gliding elements iglidur® J200
62.12
Dry
Lin
®N
NK -02-02 -40 -500 LLZ C5=20
Lifetime calculation, CAD files and much more support www.igus.de/en/DryLinN
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DryLin® N 40 | Low-Profile Linear Guide
Standard 02 with thread overmoulded with thread Standard 01 with mounting hole
Structure of the Part No. for assembled systems:
Assembled System
Type of carriage01 with mounting hole02 with thread12 with thread, overmoulded
Size40 = 40 mm rail width
No. of carriages
Length of rail in mm
Carriage optionsLeave blank: StandardLLZ: Floating z-directionLLY: Floating y-directionLLYZ: Floating y- and z-direction
Rail optionsLeave blank: Standard with holesUNGEBOHRT: Without holesC5 = ... mm: If hole spacing is not symmetrical
Size 40
Compared with smaller series, NW 40 is able to withstand significant-ly higher loads. The slides of this range come with threaded bores. Like all other DryLin® N series, the lubrication free design is capableof running at high linear speeds.
Rail width 40 mmLow weightFlat installation heightHigh speediglidur® J plain bearing material
62.13
Dry
Lin
®N
504020
C5 = 20...49,5 mm C6 = 20...49,5 mm
Iz = 26400 mm4
Wb = 660 mm3
Iy = 970 mm4
Wb = 170 mm3
Mx = 10 Nm
C6 = 20–49,5 mm (C6 = C5)
*
23
9,5
40
M4
NW-01-40 NW-02-40
My = 6 NmMz = 6 Nm
C5 = 20–49,5 mm (C5 = C6)
Lifetime calculation, CAD files and much more support www.igus.de/en/DryLinN
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Option:
Polymer end cap for rail,Part No. NSK-40
for machine screws M4
hole min. Ø 6,5
M4 (max. torque 1,2 Nm)
Static load-bearing and geometric moment of inertia
DryLin® NK-01/02-40 | Low-Profile Linear Guide
* Carriage length of version NW-12-40: 52 mm
Order example: NK-02-40-2, 500
More details on part no. options: Page 62.4
For rails without mounting holes, please use part numbersuffix “UNGEBOHRT”.
Data, version 02:
Part No. carriage NW-02-40Part No. rail NS-01-40Rail weight 450 g/mCarriage weight 30 gMax. rail length 3000 mmStandard bore pattern symmetrical (C5 = C6)
Data, version 01:
Part No. carriage NW-01-40Part No. rail NS-01-40Rail weight 450 g/mCarriage weight 30 gMax. rail length 3000 mmStandard bore pattern symmetrical (C5 = C6)
62.14
Dry
Lin
®N
NK -02-02 -80 -500 LLZ C5=20
Lifetime calculation, CAD files and much more support www.igus.de/en/DryLinN
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DryLin® N 80 | Low-Profile Linear Guide
Structure of the Part No. for assembled systems:
Assembled System
Type of carriage02 with thread12 with thread, overmoulded
Größe80 = 80 mm rail width
No. of carriages
Length of rail in mm
Carriage optionsLeave blank: StandardLLZ: Floating z-directionLLY: Floating y-directionLLYZ: Floating y- and z-direction
Rail optionsLeave blank: Standard with holesUNGEBOHRT: Without holesC5 = ... mm: If hole spacing is not symmetrical
Standardwith thread,
gliding elements made from iglidur® J
Overmouldedwith thread,
gliding elements made from iglidur® J200
Size 80
The largest of the DryLin® N series permits low installation heightswhile offering high load-bearing capacity. The lubrication free designis capable of running at high linear speeds.
Rail width 80 mmInstallation height 12 mm100% lubricant-freeWide torque support
62.15
Dry
Lin
®N
igus
56
68
80*
150
40**
M4
max. 4000
C5 = 25–99,5 mm C6 = 25–99,5 mm
DIN 7984/DIN 6912/DIN 8440**
1.6
80
12+
0.3
–0.
3
45
57
EN ISO 1707
yz
x
1000 N
Iz = 2900 mmWb = 380 mm
1000 N4
Mx = 32,4 Nm
3My = 15 Nm
Mz = 15 Nm
Lifetime calculation, CAD files and much more support www.igus.de/en/DryLinN
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M4 (max. torque 1,2 Nm)
Static load-bearing and geometric moment of inertia
Order example: NK-02-80-2, 500
More details on part no. options: Page 62.4
M4 (max. torque 2,0 Nm)
Tightening depth max. 6,5 mm
DryLin® NK-02-80 | Low-Profile Linear Guide
* Carriage length of version NW-12-80 = 83 mm** optional: Size 45 on request
Data, version 02:
Part No. Carriage NW-02-80Part No. Rail NS-01-80Rail weight 1140 g/mCarriage weight 100 gMax. rail length 4000 mmStandard bore pattern symmetrical (C5 = C6)
Data, version 12:
Part No. Carriage NW-12-80Part No. Rail NS-01-80Rail weight 1140 g/mCarriage weight 100 gMax. rail length 4000 mmStandard bore pattern symmetrical (C5 = C6)
60
L L
C6 C560C6 = 20–49,5 mm
Fmax = 75N x (200 mm/L)
19
35
M4
NT-35-… mm 35 19 100 600
62.16
mm
Dry
Lin
®N
L 20 L
A
L
L
NT -35 -300 -200
NT -35 -300 -320
NT -35 -300
Lifetime calculation, CAD files and much more support www.igus.de/en/DryLinN
DryLin® N | Telescopic SystemP
ho
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Retracted length L
Rail width: 35 mm
Telescopic System
Over extension (e.g. telescoped
length 300 mm, extended length
620 mm. Over extension
maximum 20 mm)
Retracted length L
Rail width: 35 mm
Telescopic System
Partial extension (e.g. telescoped
length 300 mm, extended length
500 mm)
Retracted length L
Rail width: 35 mm
Telescopic System
NT-35-„L“ – Fully extended
NT-35-„L“-„L+20“ – Over extension
NT-35-„L“-„A“ – Partial extension
C5 = 20–49,5 mm
Part No. b H L min. L max.[mm] [mm] [mm] [mm]
Dimensions [mm]
Special properties
Solid plastic/aluminium design
Low weight
Low-cost
Corrosion-free
Continuously adjustable up to 1200 mm
(Total length)
Recommendation:Fmax calculated using this formula allows an easy manualuse. The unit can take higher forces than this, but therequired driving force will also be higher.
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