Dry HiDry72 en External transformator

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    Dry-type transformersHiDry72

    PG Dry February 2011

    ABB GroupOctober 30, 2014 | Slide 1

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    ABB GroupOctober 30, 2014 | Slide 2

    Dry-type transformersClass 72.5 kV

    A technical breakthrough

    Safe and ecological

    Reliable transformer technologyLimited contribution with calorific energy to the source offire

    Self-extinguishing

    http://stage-www.abb.com/global/gad/gad02008.nsf/vwImages/772DFF05170A2C48C12576020025E9BA/$File/Flower_and_cloud.jpg
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    ABB GroupOctober 30, 2014 | Slide 3

    Dry-type transformersThe widest technology available

    RESIBLOC Vacuum cast coil Open wound

    Unique manufacturer with three coil technologies:Vacuum cast coilRESIBLOC

    Open wound Complementing technologies dedicated to specific market

    demands.Nearly 40 years of experienceProprietary technology and R&D departments

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    ABB22/07/2009 | Slide 5

    Dry-type transformersGlobal producer with focus factories I

    China

    Germany

    USA Korea

    Spain

    Egypt Saudi Arabia

    India

    Russia

    Focus factoriesdedicated toproduce dry-typetransformers

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    ABB GroupOctober 30, 2014 | Slide 6

    Dry-type transformersGlobal producer with focus factories II

    * Assembly units Vacuum cast coil RESIBLOCOpen WoundCN x x

    DE x

    KR x

    ES x

    US x x x

    SA* x

    EG* x

    IN* xRU* x

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    ABB GroupOctober 30, 2014 | Slide 7

    Dry-type transformersMain advantages of dry transformers

    Safety for people and propertyEnvironmentally friendly

    Maintenance and pollution-free solution

    No fire hazard

    Easy installation

    Excellent resistance to short circuitcurrents

    Excellent capacity to support overloads

    Excellent performance in case of seismicevents

    Suited for damp and contaminated areas

    Reduced cost on civil installation worksand fire protection systems

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    ABB GroupOctober 30, 2014 | Slide 8

    Dry-type transformers Applications

    Public worksHospitals

    AirportsShopping centersPublic buildingsOffice buildingsStadiumsVariable speed drives

    Special industriesUtilitiesShipsOil and gasMetal and mining industryMetro systems/ trainsWind and solar power

    Application with rectifiers

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    HiDry 72

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    ABB GroupOctober 30, 2014 | Slide 10

    HiDry72 The range I

    Ratings up to 63 MVA

    Primary voltage up to 72,5 kV:

    with 325 kV BIL / AC 140 kVaccording to IEC350 kV BIL / AC 140 kV according to

    IEEE180 kV BIL / AC 90 kV, according toGOST

    Secondary voltage up to 36 kV:

    with 170 kV BIL / AC70 kV accordingto IEC

    With or without on-load tap changer(OLTC)

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    ABB GroupOctober 30, 2014 | Slide 11

    HiDry72 The range II

    Classes: E2, C2, F1

    Partial discharges:

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    ABB GroupOctober 30, 2014 | Slide 12

    HiDry72 The boarder lines

    Power

    Small dry typeVoltage

    High power High voltage

    40.5 kV 72.5 kV

    60 MVA

    3.15 MVA

    40 MVA

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    ABB GroupOctober 30, 2014 | Slide 13

    HiDry72 Technical advantages

    For retrofit or new installations

    Similar footprint as existing transformers

    For indoor or outdoor installation

    Paralleling with existing oil-transformers possible

    Safe and environment friendly

    No flammable liquids

    Self-extinguishing solid insulation

    10-20 times smaller combustible mass, minimum smokeNo risk of explosion

    Lower insurance liabilities

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    ABB GroupOctober 30, 2014 | Slide 14

    HiDry72 Customer benefits

    Environmentally-friendly and cost-efficient

    Optimized load loss

    Lower infrastructural cost

    Simple installation, no special civil works

    Minimal requirements for safety and protection installationsBushings available upon customer request

    Virtually maintenance free

    Easier unload and more efficient logistic costs

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    ABB GroupOctober 30, 2014 | Slide 15

    HiDry72 Applications areas

    Inner-city substations

    Indoor and underground substations

    Chemical, oil and gas industry

    Environmentally sensitive areas (e.g. water protection areas)

    Renewable generation (e.g. off-shore wind turbines)Fire-risk areas (e.g. forests)

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    ABB GroupOctober 30, 2014 | Slide 16

    HiDry72 Example on utilization

    The compact internal substations can be built in urbanareas with limited space.Lower cost, lower environment impact.

    Less losses and higher peoples security.

    Before Now

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    ABB GroupOctober 30, 2014 | Slide 17

    Erection and commissioningEasy and fast installation and commissioning

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    ABB GroupOctober 30, 2014 | Slide 18

    HiDry72Energy efficiency

    5 km of 24 kVcable can bereplaced by 69 kVone

    69 kV cables

    24 kV cables

    Saving in losses :Dry transformers allow installationclose to/inside buildings.

    Quantified over a 30-years period,the total saving is 8.5 GWh or 280MWh per year.

    Resulting in reduced emissions (EUpower mix): CO 2: 140tons/yr

    SO 2: 375 kg/yrNO x: 175 kg/yr

    Additional savings:

    Civil works.

    Fire protection system.

    Commissioning.

    Yearly maintenance.

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    HiDry 72

    Technical achievements

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    ABB GroupOctober 30, 2014 | Slide 20

    72.5 kV dry-type transformer A technically demanding design

    Development strongly supported by ABB Corporate Research andUniversity collaborations.

    Extensive use of computer simulationsallowed fast development and product

    optimization.

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    ABB GroupOctober 30, 2014 | Slide 21

    HiDry72 Voltage distribution during impulse test

    Temporal behavior ofvoltage distributionduring application oflightning impulse

    Max. valuesVoltage distributionalong windings for325 kV lightningimpulse test

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    ABB GroupOctober 30, 2014 | Slide 22

    Development strongly supported by simulationsDielectric field stress

    Simulation ofelectrical fieldstress during BILand AC testing

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    ABB GroupOctober 30, 2014 | Slide 23

    Development strongly supported by simulationsMagnetic fields and eddy currents

    Eddy currentlosses instructuralcomponents

    Magnetic stray field

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    ABB GroupOctober 30, 2014 | Slide 24

    and confirmed by extensive experimental testingExceeding the limits of standards

    and beingtested beyond thelimits in order toproof theexpected safetymargin

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    ABB GroupOctober 30, 2014 | Slide 25

    72.5 kV dry-type transformerOverall sizes

    Dry transformer Oil transformer

    Dry-typew/o

    OLTC

    Oil-filled Dry-typew/o

    OLTC

    Oil-filled

    Length (mm) 4370 4500 4970 5000

    Width (mm) 2000 2300 2000 2500Heigth (mm) 4120 4100 4120 4100

    25 MVA, 66 / 10 kV 40 MVA, 66 / 10 kV

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    ABB GroupOctober 30, 2014 | Slide 26

    72.5 kV dry-type transformerOn-load tap changer

    Characteristics of OLTC:Dry, oil-free technology

    Linear type

    For up to 23 taps and 18% regulation range (*)

    > 100000 operations

    Low maintenance

    Transformer with On-load tap changer

    (*) presently limitedavailability,please contactus forclarification

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    Conclusion and summary

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    ABB GroupOctober 30, 2014 | Slide 28

    Conclusion and summary: ABB transformersSafety reliability low losses

    Based upon a wide experience, ABB manufactures dry typetransformers with the most technologically advanced design.

    Ratings of up to 60 MVA and voltages of up to 72.5 kV.

    Your advantages:

    Protection of the environment All materials practically halogens freeLimited contribution with calorific energy to the source of fireSelf-extinguishingEnhanced safety

    Reliable technologyNearly maintenance freeCost-efficient solutions

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