Drum Filling Systems - Hecht the drum, inflated slightly and then filled with product. During normal...

DrumFilling Systems

Phone: +49 8441-8956-0Fax: +49 8441-8956-56

Web: www.hecht.euE-mail: [email protected] Pfaffenhofen/Ilm Germany

HECHT Technologie GmbH

Schirmbeckstr. 17

MASCHINEN SYSTEME IDEEN

HECHT Technologie GmbHSchirmbeckstr. 17D-85276 Pfaffenhofen

Technical changes reserved! Page 1/2F-KB en

T: + 49 8441 - 8956 - 0F: + 49 8441 - 8956 - 56

W: ww.hecht.euE: [email protected]

Bin filling stationsCheck list for quotation

CHECKLIST

Product designation:

Bulk density [kg/l]:

Moisture content [% H2O]:

Temperature [°C]:

Particle size [mm or ‘‘]:

Angle of repose:

PRODUCT TO BE FILLED

PRODUCT DATA

PRODUCT CHARACTERISTICS

Company:

Street:

Postal Code / City:

Project:

Contact person:

E-mail:

Phone:

Fax:

PERSONAL DATA

toxic (OEL ________)

freely flowing

dusty

abrasive

poorly flowing

caking

hygroscopic

chem. aggressive

bridging

adhesive

flushing

BIN SIZE

Length [mm]:

max. filling weight [kg]:

Inliner-Ø [mm]:

Food/Pharma-industry? yes no

Outlet height of upstream equipment [mm]:

Carton

BL

H

Sack

H

Drum

H

(Version GMP-compliant)

with Inliner: yes no


Technical changes reserved! Page 2/2F-KB en

T: + 49 8441 - 8956 - 0F: + 49 8441 - 8956 - 56

W: ww.hecht.euE: [email protected]

Bin filling stationsCheck list for quotation

CHECKLIST

TECHNICAL DATA

Material:

Material-parts with product contact:

Material-other parts:

upstream metering: yes no

Metering device:

Calibratable version?: yes no

Weighing range:

Resolution:

Cone reduction necessary?: yes no

Product compaction necessary?: yes no

Transport system for bins - Conveyor belt: yes no

Transport system for bins - Roller conveyor: yes no

Electrical mains: [Volt] [Hz][ph]

Protection classification: IPExplosion protection?:

Dedusting system available? yes no

Filling capacity [bin/h]:

Film sealing? yes no

Compressed air [bar]:

Sand blasting SA 2,5? yes no

Hecht Technologie GmbHSchirmbeckstr. 17D-85276 Pfaffenhofen

Phone: +49 8441-8956-0Fax: +49 8441-8956-56

Web: www.hecht.euE-mail: [email protected]

Technical changes reserved!I-KB 01 enRevision 2Author: KI

Bin filling stationsOverview

HANDOUT

KB-F-ProClean® KB-F-I KB-S-I

TYPE KB-F-ProClean® KB-F-I KB-S-I

Automaticdrum connection No No Yes

Product compaction Vibration table Vibration table Vibration table

Loadingdrum transport Roller conveyor Roller conveyor Roller conveyor

Scales Platform scales Platform scales Platform scales

Height adjustmentfor filling head Inlet adapter Gaiter Gaiter

Adjustment to different drum sizes

Adjustment of filling head via

clamping device or lifting spindle


clamping device or lifting spindle


clamping device

Industry design

Brief description

Filling of sacksand drums withopen inliner andcontinuous liner

Pharma+food Industry design

Filling of sacksand drums with

open inliner

Filling of drums without inliner

600mm23.62"O

322

mm

12.6

8"10

00m

m39

.37"

800mm31.5"

agitation unit Flexkonwith piston vibrators

Q - Dos

flexible connection

1300mm51.18"

978mm38.5"

1388mm54.65"

250m

m9.

84"

820mm32.28"

710mm28.07"q

filling head-ProClean

roller conveyor

platform scales

3280

mm

129.

25"

base frame

support column

100 l

®

®

®

inliner

Filling system for small components

with continuous liner technology - ProClean

M-KB F ProClean en

M_158690

ESAuthor:Technical changes reserved!

Revision 0

Phone +49 8441-8956-0Fax +49 8441-8956-56Internet: www.hecht.euE-Mail: [email protected]


730m

m28

.58"


Phone: +49 8441-8956-0Fax: +49 8441-8956-56



Bin filling stationFilling heads for plastic sacks

HANDOUT

with quick-action clamp

with inflatable hose

with counter ringfor different inletdiameters

with counter ringand integratedinflatable seal

with highContainment

FILLING HEAD FOR SACKS

PRO CLEAN®FILLING HEAD FOR SACKS


Phone: +49 8441-8956-0Fax: +49 8441-8956-56



Bin filling stationsTwisting devices

HANDOUT

PNEUMATIC ROTARY PLATE

SPLIT ROLLER CONVEYOR

Manuel twisting for drumswith inliner

Automated twisting for sacksand drums with inliners


Phone: +49 8441-8956-0Fax: +49 8441-8956-56



Bin filling stationsProduct compaction

HANDOUT

COMPACTION PLATE WITH INTEGRATED

PNEUMATIC LIFTING DEVICE


Phone: +49 8441-8956-0Fax: +49 8441-8956-56



Bin filling stationsHeight adjustment

HANDOUT

Bin heights 600 - 1000 mm

Height adjustment from the topusing adapter tubes

motor-drivenheight adjustment

Detent

Bin heights < 600 mm

Height adjustment from the bottom


Phone: +49 8441-8956-0Fax: +49 8441-8956-56


Technical changes reserved!I-KB 11.1 en

Revision 3Author: KI

Filling drums and sacksContinuous liner filling head type C

HANDOUT

Due to a special folding method a liner package with up to 50 m (special type with 80 m) of liner can be provided, centrically to the product outlet. The liner is pulled from the stock, flattened out against the inner side of the drum, inflated slightly and then filled with product. During normal operation the filling is contamination-free. No crosscontamination occurs.

ACCESSORIES

liner package Closing tool

(alternatively liner welding system)

starting position

Contained filling process Contamination-free separating

FILLING AND SEPARATING

The liner is available as a folded package with antistatic material characteristics and FDA certificate or as electrically conductive black liner.

The changing of the liner stock is contamination-free.

The liner stock is reusable.


Phone: +49 8441-8956-0Fax: +49 8441-8956-56





HANDOUT

screening machine

metal detector

dosing system

continuous liner filling head

liner welding system

EXAMPLE: FILLING STATION FOR DRUMS WITH LINER


Phone: +49 8441-8956-0Fax: +49 8441-8956-56





HANDOUT

FUNCTIONAL DESCRIPTION USING LINER CLIPS

FUNCTIONAL DESCRIPTION USING A LINER WELDING SYSTEM

Starting position.1

The liner is pulled down until reaching the drum bottom.2

Inflating and inerting.3

Filling.4

Closing twice using the closing tool.5

Cutting the liner in between the two clips.6

1 2 3 4 5 6

The liner is pulled down until reaching the drum bottom.

Inflating and inerting.

Filling.

Starting the welding system.

√ The welding system creates two weld seams and separates the liner between the two weld seams.


Phone: +49 8441-8956-0Fax: +49 8441-8956-56





HANDOUT

CONTAMINATION-FREE LINER STOCK CHANGE

Stock is empty.1 Move the clamping ringinto the lower groovefixating the liner end.

2 Pull down the hinged counter ring.

3

Remove the emptycarrier.

4 Put a new liner package onto the carrier.

5 Fixate one end of the liner by a clamping ring in the upper groove.

6

Pull down the other end of the liner and closeit with the closing tool.

7 Remove the lower clam-ping ring and the oldliner. Close twice.

8 Cut the liner in between the two clips.

9


Phone +49 8441-8956-0Fax +49 8441-8956-56Internet: www.hecht.euE-Mail: [email protected]

M_178089

JSAuthor:

Technical changes reserved!M-KB 11 en

Revision 1

Drums and sacks fillingContinuous liner filling head type C

DIMENSION SHEET

O d

h HO D

O D

Type of liner

Ø Liner

Ø DF

mm

Height of liner unit

h

mm

Length of liner

m

Ø Diameter of connection

Ø D1

mm

Ø Product tube

Ø d mm

Total height

H mm

1C 320 400 50 175 max. 80 650 10C 320 250 30 175 max. 80 500 2C 445 400 50 290 max. 200 650 20C 445 250 30 290 max. 200 500 3C 510 400 50 365 max. 250 650 30C 510 250 30 365 max. 250 500 5C 620 400 50 470 max. 300 650 50C 620 250 30 470 max. 300 500

430

1

F

Product tube

Support

Liner unit

Liner carrier

Counter ring with inflatable seal

30° position for open-sack filling

90° position forliner exchange

http://www.hecht.eu

mailto:[email protected]


Phone: +49 8441-8956-0Fax: +49 8441-8956-56


Technical changes reserved!I-KB-PHF en


Bin filling stationProClean® High Containment Filler - PHF

HANDOUT

From drums to cartons: A variety of bins with liner can be usedFilling of hazardous products in any room

FLEXIBILITY

No need for clean room or laminar flow

COST EFFICIENCY

Leakage test of the primary linerLeakage test of the secondary linerPrimary and secondary containmentDouble product protectionDouble operator protectionIsolator in low pressureAutomatic low pressure controlClosed conversion for CIP

SAFETY

The Hecht „ProClean® High Containment Filler“ has been developed for the highest containment requirements when filling bins with powder and granules.

The innovative combination of isolator and endless liner technology guarantees maximum protection for operator and product.

Even when changing the bin and converting the station for CIP, the „ProClean® High Containment Filler“ is always closed.

Using this filling station developed by Hecht Technologie, you will be able to fill hazardous products into different vessels in every room in a safe, contamination-free and cost-efficient way.

Drum Filling Systems - Hecht the drum, inflated slightly and then filled with product. During normal...

Documents

Transcript of Drum Filling Systems - Hecht the drum, inflated slightly and then filled with product. During normal...