Drug Plastics & Glass Company, Inc. Oxford, Indiana
-
Upload
melanie-rosales -
Category
Documents
-
view
32 -
download
4
description
Transcript of Drug Plastics & Glass Company, Inc. Oxford, Indiana
Drug Plastics & Glass Company, Drug Plastics & Glass Company, Inc.Inc.
Oxford, IndianaOxford, Indiana
Advancing Manufacturing Summit VIII:Advancing Manufacturing Summit VIII:The Economic and Environmental Benefits of The Economic and Environmental Benefits of
Sustainable ManufacturingSustainable Manufacturing
Wednesday March 25, 2009Wednesday March 25, 2009Purdue University – West Lafayette, IndianaPurdue University – West Lafayette, Indiana
TAP (WIRE) TIME LINETAP (WIRE) TIME LINE
Sign on to TAP (WIRE) program (Oct 07)Sign on to TAP (WIRE) program (Oct 07) Initial TAP Plant Visit/Assessment (Nov 07)Initial TAP Plant Visit/Assessment (Nov 07) Plant Energy Team Formed (Nov 07)Plant Energy Team Formed (Nov 07) Metrics for Success (Dec 07)Metrics for Success (Dec 07) WIRE Energy Training (07 & 08)WIRE Energy Training (07 & 08) Implementation of Best Practices (07 & 08)Implementation of Best Practices (07 & 08) Control & Sustainment (08 & Beyond)Control & Sustainment (08 & Beyond)
PROGRAM RESULTPROGRAM RESULTKWhrs/Machine Hrs Ran
100.00
110.00
120.00
130.00
2005 122.63
2006 126.33
2007 121.33
2008 108.87
1
ANNUAL SAVING IN 2008 = $101,180
ENERGY COST SAVINGENERGY COST SAVING INITIATIVES INITIATIVES
AIR COMPRESSORSAIR COMPRESSORS VFD (CHILLED & TOWER WATER)VFD (CHILLED & TOWER WATER) LIGHTING (T-5 FIXTURES)LIGHTING (T-5 FIXTURES) HVAC HVAC MOTORSMOTORS MATERIAL HANDLINGMATERIAL HANDLING WASTE REDUCTION (RECYCLING)WASTE REDUCTION (RECYCLING)
AIR COMPRESSORSAIR COMPRESSORS
• Audit for air leaks on Audit for air leaks on monthly schedulemonthly schedule
• Replaced air cooled Replaced air cooled compressors with water compressors with water cooled unitscooled units
• Purchased air Purchased air sequencersequencer
• Adopted pro-active & Adopted pro-active & predictive maintenance predictive maintenance programprogram
• Replaced bad pipingReplaced bad piping
BEFORE = 7 ATLAS AIR BEFORE = 7 ATLAS AIR COOLED TOTAL 310 HPCOOLED TOTAL 310 HP Maximum OutputMaximum Output
NOW = 2 KAISERS WATER NOW = 2 KAISERS WATER
COOLED - COOLED - 175 HP175 HP
WHAT WE LEARNEDWHAT WE LEARNED
OVERCOMING THE SKEPTICSOVERCOMING THE SKEPTICS SIX SIGMA APPROACH (DATA DRIVEN)SIX SIGMA APPROACH (DATA DRIVEN)
TRAINING & MORE TRAININGTRAINING & MORE TRAINING
PLANNING & EXECUTIONPLANNING & EXECUTION MEASURE TWICE CUT ONCEMEASURE TWICE CUT ONCE GET THE RIGHT PEOPLE ON THE TEAMGET THE RIGHT PEOPLE ON THE TEAM
CONTROL & SUSTAINCONTROL & SUSTAIN INVOLVE HOURLY PERSONNELINVOLVE HOURLY PERSONNEL CONTINOUS TRAINING & IMPROVEMENT CONTINOUS TRAINING & IMPROVEMENT DEVELOP A SYSTEM OF SELF AUDIT DEVELOP A SYSTEM OF SELF AUDIT ENERGY METRICSENERGY METRICS