Driving uncertainty from your supply chain final
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Transcript of Driving uncertainty from your supply chain final
© SAP 2009 / Page 1
Driving Uncertainty from Your Supply Chain
Presented by: Lonnie Ayers, PMP, Industry Principle, Aerospace & Defense
Contact: [email protected]
© SAP 2009 / Page 3© SAP 2008 / Page 3
1. Defining Uncertainty1.1. Financial Risk1.2. Supply Chain Performance Risk
2. Business Drivers2.1. Challenges2.2. Performance Measurement
3. Supply Chain Network Evolution3.1. Value Proposition
4. Performance Management4.1. Need for Measurement4.2. Performance Management
Agenda
© SAP 2009 / Page 4
Uncertainty
Uncertainty: The probability that what you expect to happen will not happen as expected.
Examples Include:
Customer Demand Supplier Responsiveness Trade Finance=Currently the number one risk to the global
flow of goods and services! Currently, were it not for government guaranteed loans, Delphi
would not be able to continue producing and supplying parts to GM, as well as virtually all other automotive producers in American and Europe. Windie Wilson, Siemens SCM Practice Manager
© SAP 2008 / Page 4
© SAP 2009 / Page 5
With the Global “De-Leveraging” Credit is More Scarce, Driving Orders Down & Uncertainty Up
Deepening recession in developed economies
Rapidly decelerating growth in emerging economies
Increasing volatility and uncertainty in financial markets
Increasing downward pressure on prices
Declining top-line growth for most companies
© SAP 2008 / Page 5
A recent research report into Supply A recent research report into Supply Chain Finance (SCF) compares the Chain Finance (SCF) compares the situation in the UK and Germany situation in the UK and Germany and reveals that 88% of UK firms and reveals that 88% of UK firms and 55% of Germanand 55% of Germancompanies have identified that key companies have identified that key suppliers are unable to sustain suppliers are unable to sustain further lengthening of payment further lengthening of payment periods.periods.
© SAP 2009 / Page 6
The Average Company is Cutting Costs, Shrinking Assets & Hoping for Better Days
Cutbacks in product and service offerings
Plant shutdowns (e.g. automotive)
Reduction in work force
Reduced R&D budgets
Across the board cost cutting
© SAP 2008 / Page 6
© SAP 2009 / Page 7
Best Run Companies are Investing to Improve their Current & Future Market Positions
“Now is the best time to invest in technologies that yield greater transparency and control within the supply chain…navigating through the next several years will be a test of wills between partners, but also one of how well your supply chain is under control.”
John Fontanella,AMR Research
November, 2009
What to do……? Strive for transparency in all your supply chain activities.
Prepare for the unexpected from your trading partners.
Measure your network’s performance against goals
Constantly assess your network’s fundamentals
© SAP 2008 / Page 7
© SAP 2009 / Page 8© SAP 2008 / Page 8
Agenda
1. Defining Uncertainty1.1. Financial Risk1.2. Supply Chain Performance Risk
2. Business Drivers2.1. Challenges2.2. Best in Class Performance
3. Supply Chain Network Evolution3.1. Value Proposition3.2. Subdivider headline
4. Performance Management4.1. Need for Measurement4.2. Performance Management
© SAP 2009 / Page 9
Business Drivers
© SAP 2008 / Page 9© SAP 2008 / Page 9
Business Driver Value PropositionSAP
DifferentiatorsCustomer
References
Today, supply chains need to be driven by real-time demand and signal-based replenishment, Companies need the ability to balance supply and demand and to run their business based on actual versus forecasted demand
Companies lack the visibility and adaptability to sense and profitably respond to unexpected economic and supply chain changes
In today’s global supply chain, large and small companies alike have more opportunities to sell internationally and to source from low-cost countries. To respond to these new, complex conditions, companies require greater levels of supply network visibility and collaboration
© SAP 2009 / Page 10
Todays Supply Chain Challenges drive Company‘s Strategy
© SAP 2008 / Page 10
Lack of Visibility beyond the four walls
Anticipating the next supply chain
disruption is not possible due to lack
of visibility.
Poor Customer Service
Inability to sense and
respond to real time
demand signals.
Rising Costs & Regulations
Have increased cost and challenges
of compliance and transportation.
Globalization & Outsourcing
Have resulted in stretched supply chains and increased risk. Timely analysis,
response, and resolution of supply chain issues is impossible due to lack of
control.
© SAP 2009 / Page 11
Even Innovators Lack State-of-the-Art Supply Chain Management Systems
© SAP 2008 / Page 11
Overall % A&D High-tech CI Chem Oil&Gas
Manual and spreadsheet intensive 12% 15% 15% 11% 15%
Partially automated but use differentsystems across company
42% 46% 52% 42% 30%
Partially automated and use a commonsystem company-wide
21% 23% 11% 25% 30%
Fully automated but use different systemsacross the company
16% 8% 15% 16% 15%
Fully automated and use a common systemcompany-wide
9% 8% 7% 5% 10%
Source: AberdeenGroup „Supply Chain Cost-Cutting Strategies“ 2007
© SAP 2009 / Page 12
Best in Class …
© SAP 2008 / Page 12
New Applications Implemented as Part of Improvement Strategy Best in Class Industry Average Laggards
Transportation management 60% 41% 25%
Product/batch traceability 57% 52% 13%
Inventory optimization 44% 29% 38%
Warehouse/dock/yard mgmt 43% 17% 25%
Strategic network design 40% 17% 25%
Demand management 40% 30% 25%
Manufacturing applications 36% 39% 13%
Channel management (channel sales data visibility, prevent speculation/diversions, etc.)
29% 17% 13%
… much more likely to have invested in new applications as part of their improvement strategy
Source: AberdeenGroup „Supply Chain Cost-Cutting Strategies“ 2007
© SAP 2009 / Page 13© SAP 2008 / Page 13
Agenda
1. Defining Uncertainty1.1. Financial Risk1.2. Supply Chain Performance Risk
2. Business Drivers2.1. Challenges2.2. Performance Measurement
3. Supply Chain Network Evolution3.1. Value Proposition3.2. Subdivider headline
4. Performance Management4.1. Need for Measurement4.2. Performance Management
© SAP 2009 / Page 14
Improve visibility & collaborationTreat suppliers, customers and partners as an extension of your organization
Streamline Logistics & FulfillmentMaximize energy efficiency and minimize transportation costs
Manage risk & ensure compliance Analyze each events operational and financial impact to both cost and revenue
Improve customer service Sense and respond to real time supply and demand signals
Leverage real-time data from RFID, POS and sensor technologies
The Supply Chain Network Evolution: Combining Efficiency and Responsiveness
© SAP 2008 / Page 14
© SAP 2009 / Page 15
Responsive Supply Networks:Shift focus from Applications to End-to-End Value Scenarios
Allow companies with fluctuating demand and high supply uncertainty to sense and respond faster and smarter to
demand and supply dynamics across a globally
distributed environment
Collaborative Demand and Supply Planning Collaborative Demand and Supply Planning
SOURCE SUPPLY MAKE SELL MOVE SERVICE CUSTOMER
Logistics and Fulfillment Management
Logistics and Fulfillment Management
Manufacturing Network Planning & Execution
Manufacturing Network Planning & Execution
Collaborative DemandResponse & ExecutionCollaborative DemandResponse & Execution
Supply Network Strategy and DesignSupply Network Strategy and Design
Supply Network TraceabilitySupply Network Traceability
© SAP 2008 / Page 15
© SAP 2009 / Page 16© SAP 2008 / Page 16
Agenda
Value Proposition
© SAP 2009 / Page 17© SAP 2008 / Page 17
Value Proposition
Value Proposition
Increase demand accuracy and order fulfillment satisfaction level
Reduce inventory levels and increase inventory turns across the network
Increase profitability and productivity
Lower costs through integrated distribution, logistics, and transportation driven by real-time planning
Improve order, production, and execution tracking with RFID-enabled sense and respond processes
Improve customer satisfaction with planning and execution integrated by design
Enable more efficient and better informed suppliers Shorten cash-to-cash cycle times through network-wide
information transparency Increase customer satisfaction and service levels with
an integrated, synchronized, and responsive supply network
SAP Differentiators
Customer References
BusinessDrivers
Real-time demand
Balance supply and demand
Visibility Transparency Sense and
respond
Global source & supply
Collaboration
© SAP 2009 / Page 18
Starting point: SCOR model and related KPI’s
#
Level
Schematic Comments
1
2
3
4
Configuration Level
(Process Categories)
Process Element Level
(Decompose Processes)
Plan
DeliverMakeSource
Implementation Level
(DecomposeProcessElements)
Supply Chain Operations Reference model
Top Level
(Process Types)
Description
Balance Production Resources withProduction Requirements
Establish DetailedProduction Plans
Identify, Prioritize, and AggregateProduction Requirements
Identify, Assess, and AggregateProduction Resources
P3.1
P3.3 P3.4
P3.2
Return
A company’s supply chain can be “configured-to- order” at Level 2 from approximately 17 core “process categories.”
Companies implement their operations strategy through their unique supply chain configuration.
Level 3 defines a company’s ability to compete successfully in its chosen markets and consists of:
Process element definitions Process element information inputs and outputsProcess performance metrics Best practices, where applicable System capabilities required to support best
practices Systems/tools by vendor
Companies “fine tune” their Operations Strategy at Level 3
Companies implement specific supply-chain management practices at this level
Level 4 defines practices to achieve competitive advantage and to adapt to changing business conditions
Level 1 defines the scope and content for the Supply Chain Operations Reference-model
Here basis of competition performance targets are set
© SAP 2008 / Page 18
© SAP 2009 / Page 19
Linking SAP SCM and Business Value
© SAP 2008 / Page 19
VALUE
Increaseprofitability
Optimize use of invested
capital
Increaserevenues
Decreasecosts
ReduceWorkingcapital
Optimize useof fixedcapital
Improved customer reliability Increased product availability Reduced out-of-stocks
Improved customer responsiveness Reduced lead-times
Reduce inventory carrying costs (storage, handling, obsolescence, scrap … )
Reduce purchased material costs Reduce manufacturing costs Reduce distribution costs / fulfillment costs Reduce invoice write-offs (disputes)
Reduce work-in-process Decrease raw and FG inventory Shorten ‘cash-to-cash’ cycles (reduce ship-to-
invoice, reduce DSO and increase payable (terms))
Optimize use of physical assets and increase capacity utilization(plants, warehouses, equipment, trucks)
Reduce physical asset base
A value driver model with drivers related to the SCOR KPI’s helps get to a quantified financial measure of business value
Drivers: SCOR–related Performance Attributes
© SAP 2009 / Page 20
SAP Differentiators
© SAP 2008 / Page 20
SAP Differentiators
Synchronize supply to demand by balancing push and pull network-planning processes and by replenishing and producing based on actual demand
Sense and respond through an adaptive fulfillment network in which distribution, transportation, and logistics are driven by and integrated with real-time planning processes
Enable network-wide visibility, collaboration, and analytics across the extended supply chain.
Align and synchronize operations with suppliers, partners, and customers to manage supply chain events and monitor performance, ensuring that every process in the adaptive supply chain network is efficient, effective, and operating as planned.
BusinessDrivers
Real-time demand
Balance supply and demand
Visibility Transparency Sense and
respond
Value PropositionCustomer
References
Global source & supply
Collaboration
© SAP 2009 / Page 21
Aligning stakeholders to Achieve Collaborative Demand and Supply Planning
Collaborative Demand Management
How do I increase revenue and profits without sacrificing customer service?
How do I improve my demand visibility to keep the shelves stocked?
How do I keep service levels up and the inventory low by accelerating my supply response?
Revenue Growth Operating margin Customer Satisfaction
Revenue Objectives Customer Satisfaction Forecast Accuracy
Customer Service Levels Inventory Levels Supply Chain costs
Coo
Effective Collaborative Demand and Supply Planning requires alignment between several stakeholders with differing objectives
Supply chainSales
Sales andOperations Planning
How do I balance demand and supply to grow the business profitably?
Total Revenue Total Throughput Total Profitability
OperationsCOO
Supply Planning
© SAP 2008 / Page 21
© SAP 2009 / Page 22
Operations: Procurement
Operations: Manufacturing
Supply chain
Sales
Supply NetworkPlanning
Procurement Planning
Rough cut Production Planning
VMI / Responsive
Replenishment
Collaborative Demand and Supply Planning is an End-to-end, Cross-functional Process
Demand Signal Capture
Sales Forecast
Collaboration
Trade Promotion Planning
Demand Planning
Finance
Supplier Collaboration
Safety Stock
Planning
DistributionPlanning
Demand Analysis
Supply Analysis
Capacity Planning
Finance & Budget Planning
Demand & Supply Alignment
Collaborative Demand Management
COO
Supply chainSales
Sales andOperations Planning
OperationsCOO
Supply Planning
PerformanceManagement
Cross-Functional Supply Chain Performance Management
Collaborative Demand and Supply Planning connects processes across departments to enable a timely, profitable response to customer demand
© SAP 2008 / Page 22
© SAP 2009 / Page 23
Customers Drive Value with Collaborative Demand and Supply Planning
The most advanced demand-sensing companies have 15% less inventory, a 17% better perfect order performance, and a 35% shorter cash-to-cash cycle time. We have also found that DDSN leaders have 10% higher revenue and 5% to 7% better profit margins than competitors.”
AMRThe Handbook for Becoming Demand Driven
“
Out-of-stocks declined up to 25% On-shelf inventory improved by
20% Replenishment cycles cut down
from 15 to 6 days
Improved on-time and complete orders from 70% to 98%
Reduced inventory by 22% Improved cycle times
Improved forecast accuracy by 10%
Reduced cycle time Faster reaction to market
changes
© SAP 2008 / Page 23
© SAP 2009 / Page 24
Collaborative Demand ManagementObjectives, issues, capabilities and benefits
■ Lack of visibility of demand creation activities and poor collaboration with customers and account teams
■ Customers providing data while raising their service level requirements
■ Forecasting based primarily on enterprise historical data
■ Include all sources of demand information and dynamics for better understanding and anticipation of customer demand
■ Collaborate directly with customers regarding demand and supply plans
■ True, real-time visibility of demand signals at the customer level
■ Ability to accurately predict customer requirements and take advantage of new market opportunities.
■ Better responsiveness and improved customer service
■ Improved forecast accuracy, fewer stock outs, reduced inventory
Issues Key business capabilities Benefits
Objective: Visibility to customer and consumer demand to achieve target in-stock rates
Best practice solution: Collaborate across functional and enterprise boundaries to improve visibility and increase responsiveness by understanding real demand
© SAP 2008 / Page 24
© SAP 2009 / Page 25
Collaborative Demand ManagementSAP Solution
SAP Differentiators
SAP Solution
■ Support an end-to-end collaborative process by incorporating internal and external forecasts and plans
■ Harmonize external demand signals with enterprise data for more complete and accurate picture of demand
■ Integration of Demand Signal Repository into SAP SCM for responsive forecasting and replenishment
■ Exception-based solution allows planners to increase plan quality and leverage additional sales opportunities
Integration: Include all relevant demand data such as POS data incl. data management and cleansing processes for multiple retailers, integration to Trade Promotion Management for promotional demand, and sales orders and VMI orders to monitor consumption at customers
Scalability: Ability to manage the massive volumes of demand signal data that are provided by retailers or other external sources by retailers and translate into information that can drive the forecasting process
Flexibility: Manage more frequent, granular demand signals giving intelligent demand segmentation to drive replenishment and logistics operations.
Sales ForecastCollaboration
Trade PromotionPlanning
Demand Signal Capture
Demand Planning
Customer Collaboration (VMI)
© SAP 2008 / Page 25
© SAP 2009 / Page 26
Results Achieved by SAP’s SCM Solution
© SAP 2008 / Page 26
“SAP Customers Run More Responsive and Cost-Efficient Supply Chains”
40 percent lower inventory days of supply and 45 percent lower overall cash-to-cash cycle time.
Inventory carrying costs: those with the most mature practices have a 63 percent cost reduction or 1.7 percent revenue improvement to the bottom line
On-time delivery: 17 percent better performance to request date and a 7 percent better to commit date
"PRTM / SAP Benchmarking Study 2002-2003: Supply Chain Planning”
Demand Planning Case Study Data
SAP Customers who have implemented DP, have achieved on average:
Increased Forecast Accuracy of 22% (Range 5% - 40%)
Reduced Inventory of 29% (Range 15% - 60%)
Reduction in Planning Cycle of 68% (Range 50% - 85%)
SAP SCM Case Studies available at www.sap.com/
© SAP 2009 / Page 27
Customers Drive Value with Collaborative Demand Management
We have achieved cross-functional alignment and increased forecast accuracy significantly right after go-live of our Collaborative Demand Management process.”
Herbert Hockley
Manager, Customer Planning
“
Reduced mean absolute forecast error by over 50%
Reduce time between forecast close and completion of schedules by 33%
Streamlined trade promotion planning; improved operations and demand planning
Using RR, streamlined VMI process and improved customer in-stock rate esp. for promotions
Improved forecast accuracy by 21%
Enabled data transparency in all phases of the planning process
Improved ability to make rapid changes to production schedule
© SAP 2008 / Page 27
© SAP 2009 / Page 28
Supply PlanningObjectives, issues, capabilities and benefits
■ Complete visibility and synchronization of demand and supply
■ Inventory visibility and optimized safety stock levels across the network
■ Optimized material planning and sourcing across the network
■ Improved product availability and delivery performance
■ Reduced inventory carrying costs, reduced obsolescence
■ Reduced total supply chain costs, enhanced profitability
Objective: Fast Response Across the Supply Network
Best practice solution: Supply planning across distribution, manufacturing and partners synchronizing delivery schedules both for finished products and materials.
Issues Key business capabilities Benefits
■ Increasing demand variability and volatility make it difficult to meet customer expectations
■ Supply disruptions increase the need for inventory buffers, missing inventory visibility prevents consolidation
■ Demand variability and supply uncertainty lead to operating inefficiencies
© SAP 2008 / Page 28
© SAP 2009 / Page 29
Supply PlanningSAP solution
■ Integrating purchasing, manufacturing, distribution, and transportation plans of the internal and external network into an overall supply picture.
■ Simulate and implement comprehensive tactical planning and sourcing decisions based on a single, globally consistent model.
■ Determine the best short-term strategy to replenish stocking locations, whether leveraging existing supply or and triggering production and procurement
SAP differentiators
SAP solution
NETWORK-WIDE VISIBILITY: Enables any user to be integrated into supply planning across external and internal organizations by collaboration, planning, execution, and coordination of the entire supply network
FLEXIBILITY: Serve different requirements across the global supply network: From fast ramp-up of distribution channels and single location inventory management in emerging markets to handling multi-echelon distribution networks and complex retailer requirements in developed markets
INTEGRATION: Tying together distribution, production and inventory planning seamlessly into a single supply plan that is responsive to demand and links to the sourcing and procurement process in a single solution sharing the same data
Supply Network Planning
Procurement Planning
Production & Capacity Planning
Safety Stock Planning
Distribution Planning
Supplier Collaboration
© SAP 2008 / Page 29
© SAP 2009 / Page 30
Customers Drive Value with Supply Planning
“With SAP SCM, Brown-Forman increased the number of combined item/locations offered in some regions while maintaining 12 inventory turns per year and 99%+ service levels. Brown-Forman met their long-term inventory targets within a few months of start-up.”
Jim HutchinsonSenior Vice President of Supply Chain Management
Brown-Forman Corporation
“
Reduced days in inventory by 7% Improved store in-stock, forecast
accuracy and case-fill metrics while improving productivity
Reduced expediting costs in transportation
Increased in-full and on-time delivery service level in the range of 97% and 100%
Reduced overall supply chain costs by 4%
Reduction of inventory by 50 – 70%Reduced procurement costs by 5%
Improve on-time delivery by 70%
© SAP 2008 / Page 30
© SAP 2009 / Page 31
Sales and Operations PlanningObjectives, issues, capabilities and benefits
Objective: Balanced and Profitable Demand and Supply
Best practice solution: Support an end-to-end process that links strategic and tactical plans through interdepartmental collaboration
Issues
■ Difficult to meet customer expectations due to increasing demand variability and volatility esp. for new products and promotions
■ Limited ability to respond to new market opportunities due to supply disruptions, resource constraints and unbalanced utilization
■ Operating inefficiency due to demand variability and supply uncertainty
Key business capabilities
■ Capture demand input from all available sources (Sales, Marketing, Trading Partners)
■ Develop a synchronized supply plan that considers and balances demand across all network resources
■ Align company financial, marketing and operational goals in one consolidated plan
Benefits
■ Unified demand and supply plan to meet customer demand
■ Maximized throughput to satisfy market demand and customer service objectives
■ Synchronized demand and supply plan that are both feasible and in line with company financial goals
© SAP 2008 / Page 31
© SAP 2009 / Page 32
Sales and Operations PlanningSAP Solution
SAP Differentiators
SAP Solution
■ Provide all relevant demand and supply information in a unified environment with complete visibility for all stakeholders incl. data from product development and finance
■ Provide stakeholders with their own view of the data to make financially and operationally sound decisions
■ Enable real-time access to data for timely decision-making
Integration: Seamlessly integrate all relevant S&OP data and processes across functional boundaries on a single platform
The right information: Flexible tool set for preparation and execution of S&OP meetings and processes including market leading business intelligence capabilities
Always up-to-date: Real-time data availability without latency across the entire supply network
Supply and Demand
Alignment
Demand Analysisand Update
Supply Analysis
ProductionCapacity Planning
Finance andBudget Planning
© SAP 2008 / Page 32
© SAP 2009 / Page 33
Customers Drive Value with Sales & Operations Planning
SAP Supply Chain Management enables us to support true sales and operations planning to meet our business goals. It is a critical tool that helps us drive transparent customer, production, and inventory information throughout our supply chain and be a better partner for our customers.“
Tim Weidenhaft, Director of Demand Planning - General Mills Inc.
“S&OP is helping us meet our goal of better business decisions through an improved mutual understanding of demand, supply and financial information.”
Dick Clark , Procter & Gamble
“
“Companies that solve the riddle of the speed-scope paradox in global sales and operations planning deliver superior economic returns; a new class of global S&OP leaders shows the way.”
Adopted global S&OP process based on SAP SCM
Increased the number of products while maintaining 12 inventory turns per year and 99%+ service levels.
Maximized return on assets by allocating most profitable match of supply and demand
Achieved superior customer service with on-time delivery rate of 97.5%
© SAP 2008 / Page 33
© SAP 2009 / Page 34
SAP Supply Chain Management The Big Picture
SAP ERP
SAP ERP SAP
PLM
SAP PLM
SAP APODemand planning Supply
network planning
Production Planning & Scheduling
Global Available To
Promise
Transport.Plg. & Vehicle
Scheduling
Extended Warehouse
Management
Transportation Management
Supply Network
Collaboration
SAP SCM: Infrastructure
Event Managem.
Auto ID Infra-
structure
SAP SCM Basis
SAP CRM
SAP CRM SAP
SRM
SAP SRM
Co-innovation ecosystem
Sample Partners
Composites
Duet demand planning
Supply Chain Performance Management
Product Tracking & Authentication
Inventory Optimization
Service Parts Optimization
SAP SCM
© SAP 2008 / Page 34
© SAP 2009 / Page 35
Our Response to ‘Why SAP SCM?’
2. SPEED TO TANGIBLE VALUE
Reduce raw material costs 3% - 30%Reduce inventory levels 25% - 60%Increase aftermarket revenue 16% - 70% Reduce lead times 15% - 200% Pre-configured and “pre-integrated” ERP solution
can be live in as little as 16 weeks
1. ENABLE BUSINESS STRATEGY
Four Reasons for you to
Realize Strategic
Goals
Become globally cost competitiveMeet global compliance requirements
Increase customer satisfaction / loyaltyIncrease productivity & efficienciesIncrease responsiveness & agility
Increase sales revenuesSpeed innovation
4. LOWEST TCO3. LOWEST RISK
SAP viability and reputation
Proven – SAP has been providing mission critical solutions for over 30 years.
Appreciating asset - 8,800 developers & over $1B in annual R&D to enhance solution
Market leader – 60% global market share Focus– not distracted by acquiring competitors &
integrating their disparate systems
• Modular Flexibility - deploy all at once or by business processes as needed
• Eliminate 80-90% of interfaces (interfaces cost on average $35K to develop and $6K/yr to maintain)• Leverage current IT investments by using SAP
NetWeaver technology for cost effective integration
Reduce IT costs by 30-50% by retiring disparate systems / applications
© SAP 2008 / Page 35
© SAP 2009 / Page 36© SAP 2008 / Page 36
A snapshot of SAP SCM customers
Demand Planning andSupply Planning
Supply Network Collaboration
Order Fulfillment & Transportation Management
Production Planning &Detailed Scheduling
© SAP 2009 / Page 37
Customer References
© SAP 2008 / Page 37
Customer References
Increase demand accuracyDow Corning Corporation improved forecast accuracy by up to 25%
Reduce inventory and increase inventory turnsSI Corporation reduced finished goods inventory by 60%
Increase profitability and productivityBayer Material Science reduced planning time and effort by 33%
Lower costsBeiersdorf-Lechia SA increased sales by 4%, and decreased safety stock by 42%
Improved customer satisfactionColgate-Palmolive Company improved on-time delivery and complete orders from 70% to 98%
More effective and better informed suppliersSI Corporation reduced SKU’s from 34,000 to 5,300
Shorter cash-to-cash cycle timePalm decreased cash-to-cash cycle time by 39%
Increased customer satisfaction and service levelsNIBCO Inc. increased its perfect order rating from 29.5% to 87%
BusinessDrivers
Real-time demand
Balance supply and demand
Visibility Transparency Sense and
respond
Global source & supply
Collabora-tion
© SAP 2009 / Page 38
What do the analyst say…..
SAP has taken and continues to take steps to improve the scope and capability of its SCM solutions and to close the gap with best of breeds. 1
SAP is attracting increasing numbers of customers using APO in more demanding and complex SCP environments. 2
It is the most installed SCP application in the market, and is used for planning the supply chains of some of the largest companies in the world. 2
1 "SAP Outlines Updated SCM Strategies, Addressing Some Key End-User Challenges," by Tim Payne, Gartner, January 2008 2 "MarketScope for Supply Chain Planning: Process Automation, 2008," by Tim Payne, Andrew White, C. Dwight Klappich, Gartner, April 2008
“
© SAP 2008 / Page 38
© SAP 2009 / Page 39© SAP 2008 / Page 39
1. Defining Uncertainty1.1. Financial Risk1.2. Supply Chain Performance Risk
2. Business Drivers2.1. Challenges2.2. Performance Measurement
3. Supply Chain Network Evolution3.1. Value Proposition3.2. Subdivider headline
4. Performance Management4.1. Need for Measurement4.2. Performance Management
1. Defining Uncertainty1.1. Financial Risk1.2. Supply Chain Performance Risk
2. Business Drivers2.1. Challenges2.2. Performance Measurement
3. Supply Chain Network Evolution3.1. Value Proposition3.2. Subdivider headline
4. Performance Management4.1. Need for Measurement4.2. Performance Management
Agenda
© SAP 2009 / Page 40
Cost
Supply chains are under pressureAnd climate is getting tougher
Volatility
Risk
Purchasing Manufacturing Index
Supply Chain Digest, 2009, and McKinsey, 2008
What are your company's 2 main strategic goals for your supply chain?
Reducing costs
Improving customer service
Getting new products/services to market faster
Improving reliability of supply chain
Improving product quality
Reducing company’s carbon footprint
Maintaining majority of employees in home region
None of above
McKinsey, 2008
How, if at all, has the amount of supply chain risk faced by your company changed in the past 5 years?
Increased significantly
Increased Slightly
No change
Decreased Slightly
Decreased significantly
Consumer Confidence Index
2007 2008 Change
Dow Jones Industrial Average on Oct 9
14,279 8,579 -39.9%
Crude Oil/bbl on Oct 9 $94.83 $76.77 -19.0%
Institute of Supply Management – PMI for Manufacturing, Oct
50.9% 38.9% -23.6%
$/Euro on Oct 9 .7093 .7320 +3.2%
University of Michigan Consumer Sentiment Index- Oct
80.9 57.6 -28.1%
Sample of Economic Measures
Are my customers satisfied ?
Am I managing my assets
effectively?
How much should I
produce?
© SAP 2009 / Page 41
Perfect Order Rating
XX
X
Supply Chain CostTo what extent is your company meeting the strategic goals for its supply chain?
Improving Product Quality, n = 48
Reducing Costs, n = 165
Getting New Products/Services to Market Faster, n = 88
Improving Reliability of Supply Chain, n = 78
Improving Product Quality, n = 119
You cannot manage what you cannot measure
Demand Forecast
© SAP 2009 / Page 42
Case Study: CPG companyDepartment-only metrics can hurt overall performance
Finance
Defer payments to end ofpayment period-Killing suppliers!
Decrease budget for standard transportation cost
Sales
Lack of focus, and alignment No insight into supply chain performance Don’t know how to optimize; when to take action
Lack of focus, and alignment No insight into supply chain performance Don’t know how to optimize; when to take action
Manufacturing
Rebates on selected products
Launch of customer loyalty programs
Switch to lowest cost component suppliers-But maintain quality levels
Increase production throughput
© SAP 2009 / Page 43
Need for Performance Management
Demand Perfect Order
Cost
Finance
Sales
Manufacturing
How arewe doing?
What should we do?
Why is this happening?
© SAP 2009 / Page 44
Volatility
Cost Risk
Supply Chain Performance ManagementEffectiveness, not only efficiencies
Demand Perfect Order
Cost
Accounts payable
Cash flow
Shipment cost
Number of returns
Customer satisfaction
Customer defection
Inventories
Product quality
Purchasing cost
Visibility
Effectiveness
Control
© SAP 2009 / Page 45
Supply Chain Performance ManagementEffectiveness, not only efficiencies
Order Management
Cost
Order Management
Cost
Material Acquisition
Cost
Material Acquisition
Cost
Planning and Finance CostPlanning and Finance CostLevel 2 Metrics
Finished Good Warehouse
Cost
Finished Good Warehouse
Cost
Customer Service Cost
Customer Service Cost
Outbound Transportation
Cost
Outbound Transportation
CostLevel 3 Metrics
Express Freight
Express FreightFuel CostFuel Cost ReturnsReturns Invoices
OutstandingInvoices
OutstandingDiagnostic Metrics
-
Strategic Goals
Perfect Order Fulfillment
Perfect Order Fulfillment
Level 1 Metrics
+
Supply Chain Management
Cost
Supply Chain Management
Cost
+
Supply Chain EffectivenessSupply Chain Effectiveness
-
© SAP 2009 / Page 46
Improving Supply Chain EffectivenessImproving Supply Chain Effectiveness
SAP BusinessObjectsSupply Chain Performance Management
Standards-based end-to-end process support At any time, know your operational and related financial performance
Utilize leading industry standards for performance management (e.g. SCOR)
Focus on end-to-end processes (e.g. order-to-cash), rather than reinforcing operational silos
Automated data collection Timely insights, with tight operational application integration
Relevant information, derived from actual business processes
Complete information, with contextual guidance
Proactive diagnostics Fully understand operational drivers affecting performance
Deliver alerts about deviations from performance targets
Better balance trade-off decisions, by highlighting operational dependencies
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Product demonstration
SAP BusinessObjects Supply Chain Performance Management Demo
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At any time, know your operational and related financial performanceAt any time, know your operational and related financial performance
Standards-based end to end process support
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Timely insights, with tight operational application integrationTimely insights, with tight operational application integration
Automated data collection
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Fully understand operational drivers affecting performanceFully understand operational drivers affecting performance
Proactive diagnostics
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Metrics management functionalityMetrics management functionality
Fast time to value, business agility
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Analyst perspective
AMR, 11/07: “One of the most common patterns in the customer-facing metrics is the connection between demand forecast, perfect order, and inventory. Our research shows a strong correlation between demand forecast accuracy and the perfect order.”
“ HBR, 9/07: “The most effective supply chains achieve the greatest possible availability of goods at optimal levels of inventory, transportation, and warehousing dollars. Specifying goals for improvement in these areas requires knowing where you stand now.”
HBR, 11/03: “Businesses that do not scrupulously uncover the fundamental drivers of their units’ performance face several potential problems. They often end up measuring too many things, trying to fill every perceived gap in the measurement system.”
AMR, 11/08: “Now is the best time to invest in technologies that yield greater transparency and control within the supply chain… navigating through the next several years will be a test of wills between partners, but also one of how well your supply chain is under control.”
AMR, 2/08: “No longer an afterthought, supply chain risk must be managed explicitly and profitably.”
Ventana, 1/09: “Not every IT department or consulting organization has the skills to create a well-designed SCPM application.”
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Inter-enterpriseend-to-end processes
Collaborative Demand and Supply Planning Collaborative Demand and Supply Planning
Logistics and Fulfillment management
Logistics and Fulfillment management
Manufacturing Network Planning & Execution
Manufacturing Network Planning & Execution
Service Parts ManagementService Parts Management
Collaborative DemandResponse & ExecutionCollaborative DemandResponse & Execution
VP Supply Chain
VP Manufacturing
Supply Network Strategy and DesignSupply Network Strategy and Design
Supply Network TraceabilitySupply Network Traceability
Execution
Tactical
Strategic
VP Logistics
DESIGN SOURCE MAKE STORE MOVE SELL SERVICE
CEO / CFO / CRO
Demand ForecastDemand Forecast Perfect Order Rating
Perfect Order Rating
Supply Chain Cost
Supply Chain Cost
Supply ChainPerformanceManagement
Supply Chain Performance ManagementTied into value scenarios within Responsive Supply Networks
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Since participating in the Benchmarking and Best Practices program we can compare apples to apples. We know what each business process costs and we can go after technical improvements to reduce the costs.”
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SAP benchmarking servicesKnow where you stand, and where to improve
Services by SAP Value Engineering Industry-leading benchmark program Wide network of partnerships
Services by SAP Value Engineering Industry-leading benchmark program Wide network of partnerships
Mike Stoko, Assistant Director, SAP Global Operations and Value Capture, DuPont
Mike Stoko, Assistant Director, SAP Global Operations and Value Capture, DuPont
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Receive pro-active alerts about deviations for performance targets, and better balance trade-off decisions for improved supply chain performanceT
est
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Im
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A
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yze At any time, know your operational and related financial performance, and understand operational drivers affecting performance
Comply with leading industry standards from performance management (e.g. SCOR), focusing on metrics that matter
Mo
del
an
d
Un
der
stan
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Solution detail – IT viewC
oll
ect Collect and collate data directly from operational
processes, such as order-to-cash, from SAP systems (e.g. ERP, SCM) or non-SAP systems
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Moving towards risk-adjusted Supply chain performance management
Enable risk-aware decision making
Balance cost and opportunities, against operational risk Prioritize across strategic, financial, operational and compliance risks Mitigate operational risk thru discovery, quantification, mitigation
Enable risk-aware decision making
Balance cost and opportunities, against operational risk Prioritize across strategic, financial, operational and compliance risks Mitigate operational risk thru discovery, quantification, mitigation
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The SAP advantage
Clear Business User Focus Turn-key performance management solutions Using leading BI technology Optimized for SAP, but fully running in non-SAP
Business Process Excellence Standards-based process support Automated data collection Proactive diagnostics
Less Uncertainty !
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Thank you!