Drivetrain innovations for WinD turbines · 2011-07-24 · Drivetrain innovations for WinD turbines...

Interactive Workshops I Wednesday, 20th October 2010

18th – 20th October 2010Mövenpick Hotel Hamburg

Improving wind turbine performance, reliability and lifetime

Drivetrain innovations for

WinD turbinesLeading companies and institutions willpresent case studies and solutions forimproving wind turbine drivetrain:

• Vestas Central Europe• Suzlon Energy GmbH• aerodyn Energiesysteme GmbH• PowerWind GmbH• Setec Wind Power GmbH• CWind Inc.• Fraunhofer IWES• Loughborough University• SSB Service GmbH• Voith Turbo Wind GmbH & Co. KG• Durham University• Giger Gear Systems GmbH• 8.2 Monitoring GmbH• Schaeffler Technologies GmbH & Co. KG• Drive Concepts GmbH• Samtech Deutschland GmbH• TU Dresden• ABB Corporate Research• Germanischer Lloyd Industrial Services GmbH

• Hear about the range of drivetrain concepts of wind turbines

• Gain insight in how to improve turbine performance and reliability of modern drivetrains

• Find out how to enhance a wind turbine’s lifetime

• Learn about state-of-the art condition monitoring systems

• Decipher the complexity of simulation tools for gearbox and load modelling

• Discuss the future of drivetrain technology

A condition monitoring solutions for wind turbines

B Multibody simulation of gear box components for on and off-shore wind turbines

C Wind turbine gearbox – Engineering for extraordinary mechanical requirements

D Lubricants in wind turbines – increasing reliability and lifetime

To Register | T +49 (0)30 20 91 33 30 | F +49 (0)30 20 91 33 12 | E [email protected] | Visit www.wind-drivetrain.com/MM

Dr. Andreas Basteck, CEO,Voith Turbo Wind GmbH & Co. KG, Germany

Douglas Andrews,Director,CWind Inc.,Canada

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Discuss "The future of drivetrain technology" with OEM's such asVestas Central Europe, Suzlon Energy, aerodyn Energiesysteme and PowerWind!

Visit our download center for free white papers, articles and much more!

www.wind-drivetrain.com/MM

Thomas Korzeniewski,Head of MechanicalEngineering,PowerWind GmbH,Germany

Urs Giger,Director,Giger Gear Systems GmbH, Switzerland

Chairmen

Jörg Winkelmann, Product Manager Innovative Products, Suzlon Energy GmbH

Dr. Simon Watson, Professor of Wind Energy, Centre for Renewable EnergySystems Technology, Loughborough University, UK

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Sponsors Media Partner

Dear colleague,

The staggering growth of the global wind energy market is driven by a number of factors, includingthe wider context of clean energy, the rising profile of environmental issues and the impressive improvements of the technology itself.

However, despite the rapid technical development in the turbine’s drivetrain, a lack of reliability, high abrasion and even damages occur in various elements of the gearbox. Technological advances andinnovative concepts are needed to enhance lifetime, reliability and performance of wind turbines.

This conference will highlight specific topics surrounding the drivetrain of wind turbines to promote far reaching debate amongst the wind turbine community, generate close dialogue, and encourage the exchange of views and knowledge in an intimate and informal atmosphere. Be part of IQPC’s

International Conference

Drivetrain innovations for WinD turbinesimproving wind turbine performance, reliability and lifetime

18th – 20th October 2010, Mövenpick Hotel Hamburg

Take this opportunity to listen to international case studies and discuss the technological andconstructive challenges and innovations with experts from Vestas, Suzlon, PowerWind, aerodyn, CWind and many more.

We are looking forward to meeting you in Hamburg.

Kind regards

Katrin Bender Your EnergyIQ Team

Who will you meet?Industry:Wind turbine drivetrain developers, drivetrain designers and engineers of the manufacturers and suppliers, staff of the operators and power utilities, insurances, as well asservice & maintenance experts.

Job function:Directors, heads, managers and engineers of the following departments:

• Wind Turbine Construction• Drivetrain Development • Gearbox design• Direct Drive Design• Operations and maintenance• Research and advanced engineering • Mechanical design• Business development• Simulation experts• Condition Monitoring• Analysts


Improving wind turbine performance, reliability and lifetime


WinD turbines

Media Partners

Since 20 years we are reaching about 12.200 professionals and decisionmakers, investors, plant operators, engineers, project manager, craftsmen and scientists per month. In the fields of wind power onshore and offshore, photovoltaics, solar thermal power, biogas, thermal biomass, biofuels,hydropower and geothermal power. Once a year we are publishing theInternational Directory of Wind Energy, the International Directory of Solar Energy and the Wind Turbine Market. www.erneuerbareenergien.de

SONNE WIND & WÄRME is THE TRADE MAGAZINE for all renewableenergies. Technical articles, company profiles and market overviews as wellas current application examples, product presentations and practical tips make SONNE WIND & WÄRME an indispensable source of information for technical press readers and a fundament for their product decisions.www.sonnewindwaerme.de

SUN & WIND ENERGY is the international magazine for professionalsworldwide in the field of renewable energies. The magazine appears monthly from 2009 onwards and provides valuable information on the renewable energy market. SUN & WIND ENERGY presents international news, market developments, worldwide market overviews, company profiles, productinformation, interviews, job opportunities, events and a comprehensivecompany directory. www.sunwindenergy.com

Team DiscountsWe are offering attractiveTeam Discounts, please contact us!

SponsorshipWe have a variety of packagesavailable to suit your requirements. For all Sponsorship and Exhibition opportunities call Jacqueline Hanlon:+49 (0) 30 20 91 32 75 or [email protected]

Sponsors

ExxonMobil Lubricants &Petroleum SpecialtiesHermeslaan 2Machelen B-1831, BelgiumTel.: +42(0) 221 456 426Email: [email protected]

MTS Systems Corporation14000 Technology DriveEden Prairie, MN 55344, USATel.: 1-952-937-4000Fax: 1-952-937-4515Email: [email protected]

Highlight

Highlight

9:00 Registration & coffee

9:30 Chairman’s welcome & opening address Jörg Winkelmann, Product Manager innovative Products, Suzlon Energy GmbH

Advances in drivetrain technology

9:45 Up-to-date and innovative turbine concepts • Overview over existing drivetrain concepts • Innovative concepts • Evolution of common up-to-date concepts Peter Krämer, Head of Machine Design, aerodyn Energiesysteme GmbH, Germany

10:25 WinDrive Technology – Grid Friendly Wind Turbines • Introduction of WinDrive Technology • Principles and functionality of WinDrive Technology • General comparison and benefits of WinDrive Technology • On- and offshore applications Dr. andreas Basteck, cEO, Voith Turbo Wind GmbH & Co. KG, Germany

11:05 Refreshment break & networking

11:35 Insight into drivetrain technological aspects from an OEM perspective Jens clausen, Director Productmanagement, Vestas Central Europe

12:15 Wind turbine reliability: An examination of failure causes • Statistics of wind turbine failure from European public data • Component reliability – Where do faults occur most often? • Effects of faults on availability, capacity factor and cost of energy of wind power • How can operators improve system availability Dr. Peter Tavner, Professor of New and Renewable Energy, Durham University, UK

12:55 Networking luncheon

Overcoming constructive challenges

14:30 Modelling the drivetrain dynamics in wind turbines • Modelling Approaches: Torsional models vs. multi degree of freedom • Discretisation – Which level of detail for which component • Requirements for the certification Markus Kochmann, Renewables certification, Germanischer Lloyd Industrial Services GmbH, Germany

15:10 Minimising dynamic forces in wind turbine drivetrains • Identification of drivetrain loads and torque • Design optimisation of drivetrains to reduce load impacts on gearbox and other components • Minimising the dynamic impacts of the electrical components on the gearbox Thomas Korzeniewski, Head of Mechanical Engineering, PowerWind GmbH, Germany


16:20 Innovative bearing concepts for increased reliability • Importance of defining near-reality forces and complex component models • Development of optimised bearing concepts for wind turbine drivetrains • Innovative bearing design and materials for improved drivetrain performance Bernhard Köhler, Director of Product Management and application Engineering Wind Energy, Schaeffler Technologies GmbH & Co. KG, Germany

The future of drivetrain technology

17:00 Panel Discussion: Quo Vadis – Where is the technology going? • Direct Drive versus Gearbox – Which concept will dominate the future? • Are Direct Drives the solution to boost reliability and reduce the cost of wind power? • Higher, faster, bigger – Is there an end of the scale? Panellists: Selected speakers of the day

17:40 Closing remarks of the chairman

17:55 End of conference day one

conference Day One i Monday, 18th October 2010


get free white papers, articles and much more! www.wind-drivetrain.com/MM

What’s in your download center?

The purpose of the download center is to provide you with relevant content to enhance your knowledge of current trends and industry news.All content is 100% complimentary, easy to download, and current.

Featuring live podcast interviews which you can stream on your computer or portable device, up-to-date news from local and international sources, industry whitepapers, and other relevant content – the download centre is your online portal to expand your knowledge and add value to your business.

We encourage your feedback and participation, for all comments or enquiries please contact Mark Reichmann on +49 (0)30 20 91 34 28 or email [email protected].


WinD turbines Improving wind turbineperformance, reliability and lifetime

Highlight

Highlight

8:30 Registration & coffee

9:00 Chairman’s welcome & opening address Dr. Simon Watson, Professor of Wind Energy, centre for Renewable Energy Systems Technology, Loughborough University, UK

Direct Drive Technology

9:15 Technological insight to direct drive concepts • Benefits and challenges of direct drive technology • Technical benefits versus cost efficiency and their control by inverter Fritz Fahrner, President, SETEC Wind Power GmbH, Germany

9:55 New requirements for the generator in the direct drive • Technical introduction to the permanent magnet generator technology • Characteristics and opportunities of permanent magnet wind power generators • Project-tailored development of generator and converter Dr. Robert chin, group Manager, ABB Corporate Research, Sweden


11:05 Permanent magnet generator Drivetrain modularisation and innovate component design • PMG DD supply chain situation and concepts in the market • Supply chain critical components: “one bearing design” and neodymium • Possibility of modularisation for highly integrated drivetrain systems • Increased cost-efficiency and weight reduction in PMG DD drivetrain construction • Cost comparison PMG DD highly integrated versus conventional andreas Ruhle, Project Engineer, Fraunhofer IWES, Germany

Alternative Drivetrain Concepts

11:45 Next generation friction drive technology • Improved operating efficiency • Reduced operation and maintenance costs • Ability to absorb sudden wind gusts – Offshore and second grade wind site applications Douglas andrews, Director, CWind Inc., Canada

12:25 Working luncheon

14:00 Hybrid drive wind turbine • Potentials and functionality of a hybrid-drive system wind turbine • Opportunities for increased availability and improved lifetime • Veridical performance testing for higher quality urs giger, Director, Giger Gear Systems GmbH, Switzerland

Monitoring turbine performance

14:40 Condition monitoring of wind turbines • The importance of condition based monitoring to maximise reliability and availability • Methods to analyse the performance and structure of wind turbines • Fault detection and the prediction of potential failures Dr. Simon Watson, Professor of Wind Energy, centre for Renewable Energy Systems Technology, Loughborough University, UK


15:50 Practical insight into Condition Monitoring from an independant point of view • Review of 10 years experience with CMS in the wind industry • Online versus offline monitoring systems to detect gearbox failures • Experience with different online-CMS by an independent CMS-service provider • Solution: A hardware independent online-CMS software for a better and more cost-effective CMS-service Bernd Höring, general Manager / authorised Expert for condition Monitoring (BVFS e.V.), 8.2 Monitoring GmbH, Germany

16:30 Oil – The diary of a gearbox • Oil analysis for gearbox performance documentation • Better oil-filtration for a longer oil lifetime • How avoid accelerated aging of oil Jochen Holling, Product Service Engineer, SSB Service GmbH, Germany

17:10 Closing remarks of the chairman

17:20 End of conference day two

conference Day Two i Tuesday, 19th October 2010






Wind Turbine TechnologyThis report was prepared Global Energy Concepts in the course of performing work contracted for and sponsored by the New York State Energy Research and Development Authority (hereafter "NYSERDA") ...

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Wind Power TechnologyIn contrast to the windmills common in thenineteenth century, a modern power generatingwind turbine is designed to produce high quality,network frequency electricity whenever enoughwind is available ...

Visit our download center for free white papers, articles and much more!

interactive Workshop Day | Wednesday, 20th October 2010


Workshop D14:00 – 17:00 Lubricants in wind turbines – Increasing reliability and lifetime

Lubricants are a double-edged component in wind turbines. Rightly applied, they help a great deal in maintaining a healthyfunctioning of the gearbox. On the other hand, unsuitable oils and improper application or treatment can cause a series ofproblems. Corrosion and damages in gearbox components can be the fatal consequences.

The importance of lubricants is often underestimated by manufacturers and operators as the chemical background andprocesses are unknown. Take this opportunity to gain an insight into the importance of lubricants in wind turbines.

• The chemical processes behind corrosion – How can oil make the difference or affect overall turbine performance?• Characteristics and importance of specialised and high-quality lubricants• Oil filter systems and oil analysis • Potentials to improve cost-efficiency and maintenance intervals

For further information please visit our website: www.wind-drivetrain.com/MM





Register for our email updates!get the latest news on our events, additional downloadpossibilities, early bird deadlines and much more!Register now at www.wind-drivetrain.com/MM

While wind turbines have rapidly increased their efficiency in the past decades, often reliability still poses a major problem for manufacturers and operators alike. Reliability of the turbine also has a major influence on the annual yield. In order to further increase the technical availability of the machines, all turbines need to be equipped with intelligent condition monitoringsystems. The early warning systems offer an overall, secure solution for avoiding unforeseen downtimes resulting fromcomponent wear.

• Draw on drive, service and diagnostic experience with wind turbines• Find out how a condition monitoring system works• Learn what the data can tell about the turbine’s performance• Online versus offline – How to create a reliable monitoring system • Latest advances from condition monitoring to prevent turbine failure and downtime

Workshop A10:00 – 13:00 Condition monitoring solutions for wind turbines

Bernd Höring, general Manager / authorised Expert for condition Monitoring (BVFS e.V.), 8.2 Monitoring GmbH, Germany

Workshop B10:00 – 13:00 Multibody simulation of gear box components for on and off-shore wind turbines

Particularly in high performance categories of wind turbines, technical faults and even damages occur in various elements of the drivetrain to an extend unknown from drivetrains of comparable size in other industries or branches. After the experienceof the past few years, with many failures, above all in the area of drivetrain, increasingly greater importance is attached toreliability. In order to enhance reliability, exact knowledge of the operating dynamic loads and a safe protection from overloads is needed. Therefore, highly accurate multi-body simulation of the gearbox parts including the points of contact help to construct drivetrains that perform reliably under the extreme operating loads of wind turbines. On-shore and off-shore wind turbines are considered taking into account the particular aspects leading to a precise estimation of dynamic loads as an input for fatigue life analysis.

• Introduction to WT modeling: aeroelasticity, controllers, elastic structure, gear box • Impact of WT drivetrain concepts on dynamic powertrain load • Matching of experimental and numerical data of dynamic wind turbine loads by modelling of defects • Specific aspects of off-shore WTs: wave loads, soil and fundations, floating machines• Fatigue computation of WT components by linear and nonlinear fatigue methodologies

Patrick Morelle, cEO, Samtech Deutschland GmbH

Workshop C14:00 – 17:00 Wind turbine gearbox – Engineering for extraordinary mechanical requirements

Wind turbines are an extraordinary achievement of mechanical engineering. Over the past decades, extensive real-lifeexperience has been gained by operators, service and maintenance consultants and condition monitoring experts. Compared to other industries the wind turbine business has to cope with a lot of problems regarding the reliability of gearbox components. The main reasons for that situation are the flexible structure of the complete turbine and the extraordinary operating loads.

This workshop will give an introduction into the wind turbine specific requirements regarding drive train structures and thetechnical and cost benefits of different gearbox types.

• Hear about the special requirements of wind turbine mechanics• Benefit from many years of experience in turbine construction• Hear about the realistic determination of load assumptions for wind turbines• Learn to improve cost-efficiency and reliability by using the MBS-simulation

Prof. Dr.-ing. Berthold Schlecht, institutsdirektor und Lehrstuhl-inhaber,TU Dresden –Lehrstuhl Maschinen-elemente

Dr.-ing. Tobias Schulze,geschäfts-führer, DriveConcepts GmbH

Team DiscountsWe are offering attractive Team Discounts,please contact us!


WinD turbinesEarly Bird

(Book and pay by the 30th July 2010)Standard Price

Platinum Package 2 day Conference plus 2 Workshops Save € 280,- € 2.519,- +VAT € 2.799,- + VAT

Gold Package 2 day Conference plus 1 Workshop Save € 250,- € 2.249,- +VAT € 2.499,- + VAT

Bronze Package 2 day Conference € 2.099,- + VAT

Workshop Day € 1.299,- + VAT

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Please indicate choice of workshop on Wednesday, 20th October 2010

Workshop a | Workshop B | Workshop c | Workshop D

a: Condition monitoring solutions for wind turbinesB: Multibody simulation of gear box components for on and off-shore wind turbinesc: Wind turbine gearbox – Engineering for extraordinary mechanical requirementsD: Lubricants in wind turbines – Increasing reliability and lifetime

18th – 20th October 2010 I Mövenpick Hotel Hamburg


WinD turbines

For further informationplease contact Mark Reichmann on +49 (0)30 20 91 34 28 or email [email protected]

Drivetrain innovations for WinD turbines · 2011-07-24 · Drivetrain innovations for WinD turbines...

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