DRINK TECHNOLOGY - 2016 - 2

N. 2-2016

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EditricE ZEus - Vial Ballerini 66, 20831 - sErEGNO (MB) tel. +39 0362 244182 -0362 244186 - www.editricezeus.com

cop DT 2-16.indd 1 13/05/16 09:03

www.westcoastchill.com

Proge

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rafic

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Joseph Company International & West Coast Chill ADV.indd 3 20/05/16 10:02

We work with taste. To produce quality.

Industrie Fracchiolla S.p.a. S.P. 133 per Valenzano km 1,20070010 Adelfia (Ba) - Italy T. + 39 080 4596944 F. +39 080 4596810www.fracchiolla.it

For 40 years, we have been designing and manufacturing fruits juices tanks, with stirrers to mix sugar syrups, marmalades, dairy products, concentrates and alcoholic beverages.Fracchiolla. Solutions for real experts.

Among our best clients

DISCOVER YOUR

TURNKEY WINERY

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Contrinex italia Srl 12/16Contrinex food-grade inductive sensors withstand high-pressure washdown cleaning.

MFt Srl28/30Mft: third generation manufacturers offruit and vegetable processing plants.

tMG iMPianti SPa 42/44Tmg Impianti,packing and palletizing solutions.

SMi SPa - SMi GroUP 94/97I presents the new ebs ergonseriescompact and cutt ing-edge blow-moulders for high-perfor mance pro ductions of peT cont ainers up to 33,600 bott les /hour.

contents

Machineries, plants and equipment for beverage industry year III - issue n. 2 - 2016managing editorEnrico [email protected]

editorial manager S.V. [email protected]

editorial production Sonia [email protected]

account dep. managerElena [email protected]

project and layout design ZEUS [email protected] creative dep. ZEUS [email protected] translation C. Natalucci translator

DRINK TECHNOLOGYeditorial managementand registered office:Via Ballerini, 66 20831 SEREGNO (MB) - ITALYTel. +39 0362 244182

+39 0362 244186web site: www.editricezeus.come-mail: [email protected]: www.itfoodonline.come-mail: [email protected]: editricezeus

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NEW DEVELOPMENT: CHAINS FOR THE BEVERAGE CAN INDUSTRY

or the convey-ing of thin walled tubular sections, such as beverage cans around the

production process, chain specialist iwis offers a range of pin oven and tube transport chains. Which offers outstanding cost benefits.

Developed specifi-cally for conveying drinks cans, iwis pin oven chains are ex-tremely wear-resistant and feature precision roller chains fitted with transport pins and re-placeable protective pin heads (Fig. 1). They allow thin-walled hollow bodies to be transported safely and reliably at high speeds at ambient or elevated temperatures with ex-posure to various media throughout the produc-tion process. Pin oven chains are used in the beverages industry and

wherever cans or other thin-walled hollow bod-ies need to be conveyed, printed, painted or dried.

The standard chain size is M128ASL (ANSI 60, 12A-1). Other versions, for example with a corro-sion-resistant coating or maintenance-free chains (ML and ML-2) are also available on request. In the standard configura-

tion every seventh pin is hollow to accept the transport pins. The chains can be tailored to include other pin spac-ings depending on the nature of the conveyed goods.

The length of the transport pins can also be adapted and ranges from 184 mm to 214 mm in length from the chains longitudinal axis to the head. (Fig. 2: Ex-

F

Pin oven chains from iwis for the beverages can industry

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ample of a POChain-I, dimension L).

Flexible and easy to maintain The transport pins that hold the product are fit-ted in hollow chain pins at defined intervals and secured with self-lock-ing nuts (POChain-P) or an additional lug and split pins (POChain-S). On models POChain-P and POChain-S, trans-port rods can be indi-vidually replaced in-situ - for example if they are

worn or damaged - by simply releasing the nut or removing the split pin. The chain does not need to be separated or removed from the machine, which saves maintenance time and ensures that the chain outlasts its attachment parts. Versions PO-Chain-P and POChain-S of the split pin oven chains also feature pre-defined fracture points in the transport pins that prevent damage in the event of a collision.

Compelling price/per-formance ratioThe latest addition to iwis range of pin oven chains, which will be launched in June 2015, is labelled POChain-I and features a cost-optimized design and an excellent price/performance ratio. All versions of the PO-Chain have spring-loaded protective heads on the transport pins to protect the conveyed hollow objects (Fig. 3). These heads are made from a high-temperature resis-

The distance from the chains longitudinal axis and the protective head can be set between 184 mm and 214 mm (example: POChain-I). (This image is only for illustration and not available separately.)

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tant thermoplastic, which offers outstanding wear and chemicals resistance even at temperatures of up to 260 C.

All POChains are supplied with a special lubricant adapted to the applica-tion that offers excellent lubrication properties at high temperatures and chain speeds, and is resis-tant to various corrosive substances. The transport pins are also available with special-geometry and fixed protective end pro-files to suit any conveying application (Fig. 4).

In addition to pin oven chains, Munich-based chain specialist iwis pro-vides a full product range for all drive and convey-ing applications. This also includes precision and high-performance roller chains, conveyor chains, maintenance-free and corrosion-resistant chains, power and free conveyor chains, special-purpose conveyor chains, flyer chains, flat-top chains, modular belts, chains and accessories for agricultural machinery, and timing drives for the automotive industry.

All versions of the POChain have spring-loaded protective heads on he transport pins to protect the conveyed hollow objects.

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The protective head of the pin oven chains can be adapted to customer specifications

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be in motion

* *

Compact modular servo drives for multiaxis applications up to 315 kW ideal for packaging, food & beverage

www.baumueller.com

A059 Pad. 2Parma, 2426 maggio 2016

The modular b maXX 5000 converters provide machine builders with a compact solution for multi-axis appli-

cations also in high performance power ranges from 100W up to 315kW, and able to communicate throughout

major fieldbus systems. Energy can be fed back into the DC-link system resulting in an increase in the overall

efficiency of the machine. As part of the b maXX family, the b maXX 5000 offers operating comfort and func-

tionality and is particularly impressive due to its flexible safety concept. Thanks to numerous optional safety

modules the machine designer can select the optimal safety functions which are required for each application,

like the Safe Torque Off, the Safety Limited Speed, the Safe Direction and the Safe Cam.

b maXX 5000

Safety

functions

according to

IEC 61800-5-2

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BS 2.0: a new open commu-nication plat-form for a series

that comes in 3 models, such as:

DBS - brushless servo-motors with integrated drive.

DBSE - brushless servo-motors with integrated drive and planetary re-duction unit.

MCDBS - brushless ser vomotors with inte-grated drive and worm reduction unit. All the models are These models are implemented with the new open platform, which permits configura-tion with the follow-ing primary protocols: CanOpen, Etherca t, Modbus, Ethernet/IP, CC Link, DeviceNet, Power-

link, Profibus, Profinet, Sercos, Varan.

Among Mini Motor prod-ucts, acknowledged world-wide for extremely high construction quality and absolute reliability over the years, the DBS series is a real mark of excellence, representing an unparal-leled solution in terms of wiring rationalization and reduction.

New brushless servo geared motors in stainless steel IP69K.Series SS is brand new in Mini Motor produc-tion. Brushless worm servo geared motors with power from 90 to 750 W, tagged as PCFSS - XCFSS - SXCFSS in 230 Vac and BLDC 24/48 Vdc ver-sions. This series offers many advantages: they are

MINI MOTOR UPDATES DBS SERVOMOTORS AND LAUNCHES NEW SS GEARED MOTOR ittle attention is often paid to

surfaces in any metal materi-al, provided that we need to solve cleaning and hygiene problems related to good aesthetics. Yet, the impor-tance that surface finish may have, especially if in stainless steel, is as different as the variety of applications that these materials may have in various industrial environ-ments, and in this case, in the agri-food plants sector. For these kinds of plants, you need to enhance the peculiar features of stain-less steel, such as corrosion resistance, hygiene, surface smoothness, etc, for which superficial treatments, non mechanic but chemical, are often carried out. Electro-polishing is a surface finish chemical technique through which metal is removed elec-trolytically, ion by ion, from

With the 2.0 release, the DBS series of servomotors with integrated drive adopts a new open communication platform for configuration with all the major fieldbuses, while series SS consists of full stainless steel Brushless motors

D

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Brushless soul, stainless steel body.PCFSS series XCFSS series SXCFSS series.These new Mini Motor stainless steel brushless gear motors are smaller, lighter and better performing than asynchronous stainless steel motors of equal power.What could be better?

Brushless worm servo gear motors totally made in stainless steel.

Brushless motor, power 90 to 750 W in 230 Vacand BLDC 24/48 Vdc versions

Stainless steel Aisi 304 for the food & beverage sector Stainless steel Aisi 316 for the chemical pharmaceutical sector

IP69K Protection Class

Visit us at:

Parma,

Trade Fair Area

24th - 26th May

2016

Pavilion 3 - Stan

d F018

w w w . m i n i m o t o r . c o m

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smaller and lighter, and grant higher performance than steel asynchronous motors of same power, which are heavy, bur-densome and offer less performance. Moreover, when combining series SS with Miniaction 300, designed by Mini Motor to operate both electrical asynchronous motors and brushlessAC (BLAC) with power up to 0,75 kW, the high-est flexible application is

granted. Both motor and reducer are stainless steel to give utmost corrosion-proof and hygiene. Pro-duced mainly for the most difficult applications, the geared motors SS are built in stainless steel Aisi 304 for the food & bever-age industry, and in stain-less steel Aisi 316 for the chemicalpharmaceutical sector; they are absolutely resistant to acid substances and alkaline solutions, and can undergo the most in-

tensive and frequent wash-ing at high pressure.Thanks to IP69k, absence of fans and their special shape with entirely pol-ished surfaces, with neither edges nor channelling, these geared motors fa-cilitate washing operations and guarantee the highest hygiene.

Mini Motor will participate in trade fair SPS IPC Drives Italia, Hall 3 - Stand F018.

ittle attention is often paid to surfaces in any metal materi-al, provided that we need to solve cleaning and hygiene problems related to good aesthetics. Yet, the impor-tance that surface finish may have, especially if in stainless steel, is as different as the variety of applications that these materials may have in various industrial environ-ments, and in this case, in the agri-food plants sector. For these kinds of plants, you need to enhance the peculiar features of stain-less steel, such as corrosion resistance, hygiene, surface smoothness, etc, for which superficial treatments, non mechanic but chemical, are often carried out. Electro-polishing is a surface finish chemical technique through which metal is removed elec-trolytically, ion by ion, from

A CAtAlogue exteNDeD to tHouSANDS oF APPlICAtIoNS

Mini Motor four big cat-egories combine to create a comprehensive and extend-ed product catalogue Mini Motor production consists in some ten thousands of products, considering nu-merous versions of equip-ment requested, capacities, reduction gear, connection

type, protection level and optional (such as encoder and electromagnetic brake).

Product versions are also made according to the appli-cations they are meant for, upon which further variants such as particular paints, increased power, to name

some but few, are proposed. All these versions combine to create a comprehensive and extended catalogue that is being constantly updated.

That is further reason why Mini Motor has decided to group its production into macro categories, as follows:


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Motors and Coaxial Gear Motors: Asynchronous three-phase and single phase motors with 2 or 4 poles from 9 to 740 W. Available in two sizes: 55 mm and 80 mm.

Worm screw gear motors. Worm screw gear motors, available in four sizes: with c/c distance 20, 26, 32, 38. Reduction ratios up to 475, torque up to 90 Nm (XCE 150 Nm).

Brushless gear motors and motors. Brushless 4-pole sinusoidal motors from 32 to 880 W, with torque from 0.085 to 2.4 Nm. Planetary reduction units

with reduction ratios up to 49 and torque up to 95 Nm. Worm screw reduc-tion units with reduction ratios up to 80 and torque up to 9 Nm.

BLDC and Drivers. 230 Vac drives for brushless and asynchronous motors, with and without feedback for power ratings up to 750 W. 24/48 Vdc brush-less motors and gear mo-tors with integrated drive with absolute, multiturn encoder and range bus; power ratings up to 500 W.

Customization: the added value Mini Motor added val-

ue can be seen in its capacity of going beyond standard offer and provide ad-hoc products that can truly meet peculiar requirements such as size, challenging applica-tion, extreme temperature conditions, etc.

Owing to a potentially end-less application field and market asking for increas-ingly customized and dif-ferentiated products, this skill turns out quite strategic as to be able to meet any requirement in real time and keep unchanged all the privileges of Mini Motor absolute quality.



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leanliness is ev-erything in food-processing facili-ties, and nowhere

more so than in the dairy industry. A single instance of contamination during production can ne-cessitate the destruction of multiple batches of milk-based foodstuffs - or, if undetected, result in illness, disease or death among con-sumers of infected products. Its no surprise that for dairy-plant operators, maintaining

the strictest possible hygiene standards is an absolute must. Given the simultane-ous need to maximize plant utilization, time-consuming cleaning methods are highly undesirable. To avoid lengthy unproductive intervals be-tween batches, food-pro-cessing facilities commonly utilize clean-in-place (CIP) and high-pressure washdown systems. Production equip-ment for washdown areas must therefore withstand both aggressive cleaning

chemicals and high-pressure water jets as a matter of course. This requirement extends to the sensors used throughout these areas.

The Contrinex Washdown range of food-grade induc-tive sensors addresses these needs perfectly. Devices from both the Series 600 Classics and Series 700 Full Inox families are certifi ed

CONTRINEX FOOD-GRADE INDUCTIVE SENSORS WITHSTAND HIGH-PRESSURE WASHDOWN CLEANING

C

Food-grade washdown inductive sensors from Swiss manufacturer Contrinex are completely compatible with the strict hygiene standards of the dairy industry, helping maximize plant uti-lization during round-the-clock production of milk-based foodstuffs. Rated to IP68/IP69K, Contrinex stainless-steel washdown sensors withstand both aggressive cleaning chemicals and high-pressure water jets, offering highly robust solutions for the harshest operating en-vironments. Food-grade sensors are available with IO-Link, a standardized serial connection protocol, providing digital communication in washdown areas at no additional cost.

CONTRINEX DT 3-15.indd 1 17/09/15 09:59

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SENSORI INDUTTIVI

WASHDOWNAPPROVATI ECOLAB PER PROCESSI

DI LAVAGGIO INTENSIVO

Contrinex Italia s.r.l.Tel. +39 011 9367084 / [email protected]

PRINCIPALI VANTAGGI Resistenti alla corrosione Sicuri per gli alimenti Grado di protezione IP68 / IP69K Con interfaccia IO-Link Tipi Full Inox estremamente robusti - custodia monoblocco interamente

in acciaio inox

- fattore 1 su acciaio e alluminio

- approvati Ecolab

210x297+5_WashDown_IT.indd 1 11.09.2015 10:52:37

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to operate continuously and reliably in harsh conditions. Rated to IP68/IP69K, they are pressure-resistant up to 80 bar, corrosion-resistant and ideal for use in food and beverage industries. Sensing the presence and detecting the position of equipment or materials at each stage requires sensors that are both accurate and responsive. Contrinex Washdown induc-tive sensors are up to the task in all respects. With a choice of one-piece M12-, M18- or M30-diameter AISI 316L /V4A stainless steel bodies and sensing faces (Full Inox family) or M12-diameter AISI 316L/V4A stainless-steel body and PPS (poly-phenylene sulfide) FDA-ap-proved sensing face (Classics family), these fully embed-dable inductive sensors offer a highly robust solution for the harshest operating envi-ronment. Industry-standard PNP or NPN outputs with an integral M12 con-nector and IP69K-rated cable set ensure compatibility with existing factory sys-tems.

Flow control dur-ing milk-product processingMost milk products,

whether made from pasteur-ized or raw milk, undergo a number of common manufacturing operations during the early stages of production. Central to these are two aspects of process manufacture that require re-liable, accurate flow-control systems: transportation and CIP. In each case, food-grade washdown inductive sensors ensure that the cor-rect operating sequence is followed.Process engineers use dedi-cated stainless-steel pipe-work to transport liquid ingredients from one opera-tion to the next. Typically, fluid flow is managed using control valves fitted with electrical, hydraulic or pneu-matic actuators. Depending on process requirements, two-way or multi-port valves, often rotary-shaft types, deliver raw milk from holding tanks to each pro-cess station in sequence,

maintaining specified flow rates and volumetric limits.

Classics Washdown sen-sors for position sensingSensing the position of a ro-tary-valve actuator is a routine task for Contrinex Classics Washdown inductive sensors. In this application, the PPS sensing faces are not required to withstand extremes of temperature or pressure, and the 2mm sensing distance of these M12-diameter devices is ideally suited to the applica-tion. These sensors interface directly with a range of in-dustrial process controllers



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and provide cost-effective confirmation of control-valve status around the clock. Once processing of each batch is completed and all process vessels are drained, closed-loop CIP cleaning is initiated. In many instances, plant managers rely on flow-transfer panels to ensure sep-aration of CIP and process flows; a flow-transfer panel utilizes a multi-port manifold that provides a physical break between flow streams in accordance with good manu-facturing practices (GMPs). Connection between ports

is effected manually by means of U-shaped jumper pipes with positional feed-back from inductive sensors mounted on the panel.

Full Inox Washdown sen-sors for presence sensingManual connection carries with it a greater risk of direct contact between assembled parts. Contrinex Full Inox Washdown sensors provide optimum resistance to me-chanical shocks, while offer-ing the option of extended sensing distances. Multiple M30-diameter devices, positioned at predetermined locations on each panel, sense the presence of a locat-ing feature on each jumper pipe, confirming that the correct ports are intercon-nected before CIP cleaning is initiated. These units, with corrosion-resistant one-piece stainless-steel housings and a 20mm sensing distance, pro-tect against impact damage and also withstand accidental contact with aggressive CIP cleaning solutions.

Full Inox Washdown sen-sors for positional controlThe need for accurate posi-tion sensing doesnt end there. Downstream process-ing in soft-cheese produc-tion is equally dependent on

highly reliable washdown inductive sensors for effec-tive control of day-to-day operations.Curd-making is the funda-mental process in cheese production. Typically, soft-cheese curd is made in large stainless-steel vats, where milk is mixed with a curdling agent and heated gently, resulting in the separation of curd from the whey. Auto-mated knives cut the curd particles to the correct size, following which the vat is tipped to discharge firstly the whey, followed by the curd.Carefully controlled tipping is essential to prevent damage to the curd. The vat rotates slowly about a horizon-tally oriented support shaft. Washdown inductive sensors from the Full Inox family, mounted immediately adja-cent to one side of the vat, detect the position of a cam on the shaft, confirming the degree of angular rotation at pre-set intervals. These M18-diameter one-piece stainless-steel devices, with a 10mm sensing distance, match the requirements perfectly.

Full Inox Washdown sen-sors for filling and packag-ingLater, during filling and packaging operations, high-



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volume soft-cheese produc-tion also relies heavily on position sensing. Sealed tubs of cheese are conveyed from fi lling stations in single lanes; pneumatic cylinders, mount-ed beside each conveyor, di-vert multiple tubs into pack-ing areas in preparation for layering. In these situations, it is essential to control the po-sition of the ram accurately; failure to synchronize cylin-der extension with conveyor movement results in damage to products and, potentially, to equipment. Two M12-diameter washdown sensors from the Contrinex Full Inox family, embedded in the wall of each cylinder, sense the presence of the ram as it reaches the limits of its travel in each direction. These highly robust devices withstand pressures of up to 80 bar (1160 psi) and operate reliably and accurately while exposed to the working pres-sures inside the cylinder.

Sensors with IO-Link interfacePlant-wide communication is another common require-ment for manufacturers. In November 2014, Contrinex announced the availability of IO-Link for all sensors incorporating its patented ASIC technology. IO-Link, a

standardized point-to-point serial connection protocol for sensors and actuators, is enabled on all PNP normally open devices at no additional cost, offering the advantages of digital communication in washdown areas without the need for special cabling. In dairy-food production, pro-cesses run continuously, with remote diagnostics eliminat-ing almost every need for manual intervention. Inter-rogating an IO-Link-enabled device returns its manufac-turer ID and product ID, al-lowing systems integrators to determine remotely that the right sensor is in the correct location. Contrinex IO-Link washdown sensors addition-ally feature an on-demand self-test function that con-fi rms error-free operation at all times. Systems designers also have the capability to modify the output signal. Delaying the switching pulse accommodates any travel time between a sensor and its corresponding actuation point, while stretching the pulse ensures that slave de-vices with lengthy response times trigger reliably, even at high throughput rates. Fi-nally, each sensor provides an output-status check derived from its factory calibration data. If the output signal

from a sensor falls outside a range that corresponds to a sensing distance between 80% and 100% of its nomi-nal value, an alarm fl ag is triggered, highlighting the need for investigation. For process engineers with de-manding deadlines, peace-of-mind is a valuable benefi t.

Contrinex sensors for food industryContrinex Classics and Full Inox Washdown sensors pro-vide a robust, cost-effective and hygienic solution for manufacturers of foods, bev-erages and pharmaceuticals, whether on a local or multi-national basis. Contrinex provides technical and com-mercial support via an exten-sive international distribution network, ensuring that every customer has access to ex-pert product knowledge and directly relevant applications experience. Stainless-steel construction and the no-cost option of the industry-standard IO-Link protocol ensures that best-in-class performance is coupled with ultimate reliability in even the most demanding circum-stances.

ittle attention is often paid to surfaces in any metal materi-al, provided that we need to solve cleaning and hygiene problems related to good aesthetics. Yet, the impor-tance that surface fi nish may have, especially if in stainless steel, is as different as the variety of applications that these materials may have in various industrial environ-ments, and in this case, in the agri-food plants sector. For these kinds of plants, you need to enhance the peculiar features of stain-less steel, such as corrosion resistance, hygiene, surface smoothness, etc, for which superfi cial treatments, non mechanic but chemical, are often carried out. Electro-polishing is a surface fi nish chemical technique through which metal is removed elec-trolytically, ion by ion, from


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www.bizerba.com

More information:High performancewith a wide range ofsolutions and options.

TOTAL QUALITYBizerbas quality control systems

and state-of-the-art inspection technology:assuring the total quality of your food

Vision SystemInspection

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Modern technology in food production protects against foreign bodies in food and helps sort out defective products

here is no leg-islation in Italy governing the

specific search for foreign bodies

in food. There are, how-ever, numerous standards that are virtually equiva-lent to laws owing to their widespread use in the food industry. The Inter-national Food Standard (IFS) is just one of them.

Finding the culprits us-ing a metal detectorThis is why a metal detec-tor is now used in most businesses at the end of the process chain, just after packaging. It gener-ates an electric field in its coil section. Any prod-uct passing through the detector leaves a specific pattern. Deviations in-dicate contamination and trigger the products rejection. For this sys-

tem to work, the device must first learn each new product.This technology soon reaches its limitations if the products to be tested have what is referred to as a high product ef-fect. This is the case,

for example, in heavily marinated pieces of meat or products wrapped in aluminum foil, which have a high intrinsic con-ductivity.

The problem is that this reduces the metal detec-tors detection accuracy, meaning that small impu-rities cannot be detected reliably.

CONTENTS AT A GLANCE

Tittle attention is often paid to surfaces in any metal materi-al, provided that we need to solve cleaning and hygiene problems related to good aesthetics. Yet, the impor-tance that surface finish may have, especially if in stainless steel, is as different as the variety of applications that these materials may have in various industrial environ-ments, and in this case, in the agri-food plants sector. For these kinds of plants, you need to enhance the peculiar features of stain-less steel, such as corrosion resistance, hygiene, surface smoothness, etc, for which superficial treatments, non mechanic but chemical, are often carried out. Electro-polishing is a surface finish chemical technique through which metal is removed elec-trolytically, ion by ion, from

Its any food producers nightmare: a customer who finds or is injured by a foreign body in his food. While such risks can be reduced through good quality management, only efficient devices that can detect foreign bodies and mislabeling can guarantee absolute safety.

BIZERBA DT 2-16.indd 1 10/05/16 10:29

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X-ray technology is su-perior in many areasX-ray technology is im-mune to such disadvan-tages. It can detect even the smallest of metal particles, as well as stones. The principle: the detector absorbs the radiation and produces a greyscale im-age. Any foreign bodies in the food appear as black spots on the digital image due to their higher density. Modern X-ray detectors such as Bizerbas product inspection system XRE are able to evaluate an im-age within a matter of mil-liseconds. Here, the con-

veyor belt can run through the device at a speed of 80 meters per minute, which corresponds to an inspection rate of around 150 packages per minute. Another advantage is that unlike many other de-vices, the distance between packages can be as little as ten millimeters. This makes an extremely high throughput possible.The device also can be adjusted to individual re-quirements. For example, manufacturers can specifi-cally exclude deliberately used metal parts like alu-minum clips on sausage

ends from the inspection. The X-ray system can also check jars and tins with a wall thickness of up to three millimeters for for-eign bodies. The metal of the tin hardly interferes with the X-ray beam. Food packaging of this type cannot be checked using a metal detector.

Eliminate labeling er-rors efficientlyX-ray detectors are also able to analyze whether the contents of the packaging is complete. To do so, the machine is programmed with the average grey value of the object to be examined. Image processing then evaluates the results and at the same time checks the product for foreign bodies.The device finally forwards the inspection log to statistical software, which facilitates extensive analyses and precise doc-umentation. In addition, the device can be com-bined with other equip-ment, such as a check-weigher. If the product is changed, the testing parameters on the X-ray unit also change accord-ingly.


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E nergy is be-coming in-creasingly pre-cious and expensive. It

is useful to know that SEW-EURODRIVEs innovative drive tech-nique can make us save up to 50% on energy expenses. It follows that both general balance-sheet and the environ-

ment will benefit from this: less energy con-sumption means less emissions, for overall increased efficiency and productivity.

An all-round vision drives SEW-EURO-DRIVE to be a global specialist, to see the whole picture and propose complete so-

lutions. Banking on its total concept, the company suggests its customers the best solu-tions for their require-ments, by adjusting its systems modularity and flexibility to customers future projects of devel-opment.

Flexibility is highly re-quested by the beverage

DRIVE AND AUTOMATION COMPLETE SEW-EURODRIVE SOLUTIONS FOR BEVERAGE SECTOR

The least expensive energy is the one you never consume

SEW EURODRIVE DT 2-15.indd 1 10/07/15 13:20

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wwww.sew-eurodrive.it

L'energia sta diventando sempre pi preziosa nonch sempre pi costosa. utile sapere che la tecnica innovativa

degli azionamenti di SEW-EURODRIVE consente di risparmiare fino al 50% sui costi dell'energia. Ne beneficiano

cos sia il bilancio di esercizio, sia l'ambiente: meno consumo di energia significa meno emissioni. Fatevi illustrare

da SEW-EURODRIVE il potenziale risparmio per la vostra azienda fornibile da singoli motoriduttori o da sistemi

completi. Per una maggiore efficienza. Per una maggiore produttivit. Per il vostro successo.

Lenergia che costa meno quella che non si consuma.

SEW-EURODRIVEDriving the world

SEW_Energy_210x297_IT.indd 1 14.01.14 10:24

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industry, where ma-chines, plants and equip-ment are usually subject to particular stress. That is why, technology used needs to be sturdy, long-lasting and suitable for high torques. Modular structure has become es-sential as to adjust plants to new work methods and loads, and produc-tion programs. Produc-ers who can react flex-ibly to season peaks or operate fast changeovers, enjoy real advantages on competitors.

SEW-EURODRIVE offers a comprehensive modular line of drive components, all high-

efficiency energy systems also available in versions for aseptic environments. SEW-EURODRIVE innovative solutions easily adapt to all applications of the beverage industry, for disposable or recyclable bottles, in glass or PET, for dry, humid or sterile environments. In addition to this, minimum mainte-nance and simple start-up grant safety deriving from efficient machinery right from the beginning. Many possible applica-tions for dry environ-ments, such as convey-ors, palletizers and case packers, and for humid environments like bottle and case washing plants.

SEW-EURODRIVEs portfolio has the right product for every need: MOVIMOT and MOVIFIT featur-ing decentralized drive technique, and MOV-IGEAR line with me-chatronic drive systems. Moreover, may compo-nents of the modular system fully meet the requirements of employ in hygienic, humid and aseptic production en-vironments, such as all the motors and gearmo-tors of Aseptic line, with High Protection coating for MOVIGEAR and MOVIFIT, and the range of fully stainless steel gearmotors.

SEW EURODRIVE DT 2-15.indd 2 10/07/15 13:20

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Watlow offers...

Watlow is the leading designer and

manufacturer of all the components

in your thermal loop and has the

experience and expertise to help

solve tough thermal challenges.

Dependable, high quality products

- Electric heaters

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A trusted resource with over 90 years of industry experience

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Find the thermal solution to your application, contact Watlow today.

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European Technical Sales OfficesAustria +43 6244 20129 0 [email protected]

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Italy +39 (0) 2 458-8841 [email protected]

Spain +34 91 675 1292 [email protected]

UK +44 (0) 115-964-0777 [email protected]

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I17 WAYS TO IMPROVE MACHINE

PERFORMANCE WITH INFRANORS XTRAFORSPRIME SERVO MOTORS!

ncreased ThroughpuT: Zero cogging- Higher precision / Machine tool apps at mid speeds.

- Faster contouring speeds / Interpolated applications such as laser cutting.

slotless design- High speed to improve

throughput / Centri-fuge.

Quality Automated Manufacturing

- Machine up time / Demanding military applications.

Improved FIn-Ished producT QuAlity: Zero Cogging- Coordinated contour-

ing / Machine tool- High precision accuracy / Machine tool. -Improved product finish quality / Glass or metal Grinding -Better sensory per-formance / Flight simulators. -Better tension con-trol / Textile appli-

cations.- Better finished good

quality / Air bearing spindles for optical mirrors.

- More precise mea-surements Rate tables control at low speed / Metrology, Encoder or Gyroscope testing.

- High speed, smooth-ness, and exact control during deceleration and at low speed / Medical Centrifuge, Semiconductor wafer processing.

INFRANOR DT 2-16_OK.indd 1 10/05/16 13:08

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INFRANOR ADV.indd 3 13/05/16 14:47

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BeTTer EffiCiEnCy: High torque Den-

sity- Reduce space / Clean

room applications.- Reduce complex me-

chanical components and machine weight / Pellet grinding.

Slotless Design- High energy efficiency

/ Battery applications.

DEvElopMEnt TIme: flexible modular de-

sign supports custom requirements

- Exact fit / Applica-tions requiring high levels of customization such as military appli-cations.

High inertia rotors- Fast commissioning

time / Difficult tuning applications.

fewer components- High speed range with

one motor for appli-

cation requiring good control over a wide range of speeds (up to 40,000 RPM) / Cen-trifuge, special grind-ing applications, wafer spinning.

INFRANOR DT 2-16_OK.indd 2 10/05/16 13:08

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La nuova serie di inverter compatti multifunzionali con controllo motore evoluto, adatta ad applicazioni leggere

Disponibile nelle taglie:

230V monofase fino a 2,2kW 400V trifase fino a 18,5kW

Realizzato sulla base delle precedenti esperienze, aggiunge ulteriore economicit a fronte di prestazioni di tutto rilievo per gli utilizzi pi generali

E dotato di arresto di sicurezza integrato secondo le vigenti leggi, con funzionalit Firemode per applicazioni in campo ventilatoristico (tunnel, building automation, etc.) e consente comunicazione in rete aperta Profibus-DP, EtherCAT e ProfiNET

Comprende:

Funzionalit intelligente programmabile EzSQ e funzione EzCOM per comunicazione tra dispositivi senza necessit di ulteriori comandi

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Porta USB per una facile connettivit tramite senza ausilio di convertitori seriali

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Accetta una ampia escursione di tensione ed aderisce agli standard globali per ambienti severi

Efficiente ed economicoWL200

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achi

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Hitachi Drives & Automation (Italy) S.r.l.Via Ghisalba 13 - 20021 Ospiate di Bollate (MI) ItaliaTel: +39 02.3500101 [email protected]

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he roots of MORRONE FOOD TECH (M.F.T.

srl) date back to 1946 when Mr Giulio Raiola, Maurizio Mor-rones grandfather, start-ed manufacturing food-processing machinery. During his first 40 years of activity, Giulio Raio-las company establishes itself as leader manu-facturer of processing equipment for the can-ning industry, namely tomato and peach pro-cessing. In the early 90s Mr Raiola develops the first models of his peeler for apples, pears, citrus and kiwis, besides fruit cutters and other pieces of equipment that allow him to expand the com-panys core business to the whole fruit-process-

ing industry, including the then-emerging sector of fresh-cut fruit prod-ucts. In 2009, Maurizio Morrone takes over his

grandfathers business and, besides develop-ing the existing produc-tion range, he enhances research and designing

MFT : THIRD GENERATION MANUFACTURERS OF FRUIT AND VEGETABLE PROCESSING PLANTS

TM.F.T. designs, manufactures and supplies all over the world complete and customized fruit and vegetable processing solutions

MFT DT 2-16.indd 1 10/05/16 14:55

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food technologiesto to to

to to to

www.mftitalia.com

for

pasteurize

to to to

to

and

to

MACHINES AND PROCESSING PLANTS FOR:

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activities with the aim of applying his own and his staff s know-how to veg-etable processing as well. In so doing, the company won a large number of major customers in the vegetable canning indus-try: From small con-cerns, which we support in achieving their grow-ing aims by designing versatile and multipur-pose solutions, to large companies, which chal-lenge us to keep develop-ing equipment with ever-increasing productivity

COMPLETE FRUIT AND VEGETABLE PROCESSING PLANTS: Always for-warding the fruit peel-ers and cutters flagship production range, M.F.T. is today a full range sup-plier of complete lines

for fruit and vegetable processing, from infeed to packaging, with special expertise in the following sectors: Fruit fresh-cut prod-

ucts. Fruit preserves. Jams and marmalades. Candied fruit. Fruit and vegetable

preparation for freezing. Limoncello. Dried and dehydrated

fruit and vegetables. Fruit juices and purees. Solid pack. Citrus juices. Vegetable preserves. Bean preserves. Grilled vegetables.

Tomato processing and canning.

All project stages, for the plants that M.F.T. is hon-oured to supply to cus-tomers all over the world, are followed internally: designing, manufacturing, installation, commission-ing and mostly after-sales service, for which M.F.T. is supported by local techni-cians around the globe.

www.mftitalia.com

MFT DT 2-16.indd 2 10/05/16 14:55

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Air, oxygen, electricityThe puritythat comes from Nature

www.denora.com [email protected]

+39 02 21292830

Ozone is a gas with high oxidising power,

active against bad odours, flavours and germs.

It decomposes after use and leaves no residues.

De Nora, with the line De Nora NEXT ozone

systems, uses the properties of ozone to ensure

higher quality of agro-food products, extend

shelf life and, at the same time, ensure healthier

products for the end consumers.

De Nora assists the Food & Beverage industry

in the design, supply and installation of ozone

plants, used with increasing success for:

extending products conservation in the

storage, transport and distribution phases

ensuring safer foods reducing bacteria,

moulds, yeasts, fungi and mycotoxins

improving the efficiency process water

treatment

wastewater treatment

sanitising tanks, surfaces and equipment

In the oenological field De Nora NEXT ozone

plants are used for the sanitisation of steel,

resin and cement tanks and/or oak barrels

and casks in a safe, effective and economical

manner.

Ozone, pure strength.All the goodness of taste, without unpleasant surprises.

our research - your future

ozono210x297_food_ENG.indd 1 24/02/16 15.51

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DE NORA, OZONE SYSTEMSFOR THE SANITIZATION

e Nora pro-vides a com-prehensive

portfolio of ozone-based

solutions, already adopted by many compa-nies in the beverage and wine sectors. Considering its most popular applica-tions, such as those in the mineral water and drinks industry, ozone lives today a kind of new lease of life in the wine industry, where it is used also to sanitize barriques and casks, and to reduce waste in cellars.

The satisfaction of the companies using ozone in their sanitization processes on a daily basis confirms the results of the studies of prestigious research centres such as Istituto San Michele allAdige, Disalfa of University of Torino, University of Verona, which suggest that ozone is a valid alternative to traditional sanitization pro-cesses performed by wine

companies. Among these, I would like to mention the work of Prof. Torriani. He analyzed the data col-lected from 16 companies that use ozone in the sani-tization of barriques and casks, thus showing that ozone is more efficacious than other methods com-monly used and, further-more with no residues, lower energy consumption and no need to use aller-gens, said Cristian Carbo-ni, researcher at De Nora.

Ozone is efficacious in different applications in beverage industry, such as: to improve organoleptic

characteristics, like taste and odour of the water used to produce the bev-erages,

to remove Iron and Man-ganese,

during CIP processes, especially during final rinsing, to avoid surface contamination due to rinsing with non-sterile water (even if edible) and to prevent the wide-spread, from one point to another, of possible contamination that might have survived the dis-infection process,

waste water treatment (COD, BOD reduction, sanitization),

D

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sanitization of steel, res-in, cement tanks, and/or barriques and tonneaux,

To fight the creation of biofilm into the pipes, with no risk of leaving traces of disinfectants or active principles.

With its line De Nora NEXT ozone systems, De Nora assists the bever-age industry in the design, supply and installation of ozone plants, already suc-cessfully used by several companies in the beverage industry and, in particular, in the oenological industry.

In the sanitisation of tanks, De Nora NEXT ozone systems exploit the properties of ozone: the antimicrobial capacity and its gaseous state that allows to reach and sani-tize all those areas where traditional systems, that use diluted disinfectants in water or UV or other techniques, do not arrive. As a consequence, it is also possible to remove deeply bacteria, molds, yeasts that can alterate the product and ensure a healthy prod-uct to the consumer.Furthermore, thanks to the utilization of an ozone system, the consump-

tion of water, which must necessarily be drinking water, is significantly contained in the produc-tion process, with a conse-quent reduction of costs and waterfootprint for the Company. The efficiency of the wastewater treatment increases since process waters can be recycled with a consumption reduc-tion from 50% to 70%

compared to traditional methods. Technologi-cally advanced, De Nora NEXT ozone systems are equipped with ozone sen-sors to ensure the safety of the operators and the cor-rect dosage of the volume of gas. The PLC control allows to manage the sys-tem in a simple way thanks to its intuitive interface.

www.denora.com

INDUSTRIE DE NORA DT 2-16.indd 2 10/05/16 12:20

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NEW UPGRADES, UNCHANGED PERFORMANCES

ND srl is con-tinuing to work side by side to their customers

answering to all their requests actively and carefully. In this way the new melon and pine-apple peeler and corer mod. PL4D was born, always manually fed and works for outer peeling all fruits, even if they are not calibrated or have an irregular shape. They can thus be easily peeled with maximum efficiency. To increase the production, the new system allows the peeling on two heads while the other two are loaded. Besides, as per the models in the market, the machine is equipped with an ejector that discharges the fruit directly unto the belt, so to make the pro-cessing easier and have

a better hygiene and fruit maintenance. The machine has a stain-less steel structure. All components are easily changeable; all parts in touch with the fruit are made in food-approved material. The machine is provided with an electri-cal board equipped with

two inverters: one to ad-just the fruit speed and the other one to adjust blade speed. The peeler PL4D is equipped with two belts, one for peeled fruit and the other one for waste.

PND offers a wide range of products in-

PThe new melon and pineapple peeler mod. PL4D was born: doubled production capacity, reliability as our core value.

PND DT 2-16.indd 1 24/05/16 13:31

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PL8apple, pear, kiwi and peachpeeler

PL4Dmelon and pineapplepeeler

FIND US AT:

Madrid 5-7 Oct. Orlando 15-16 Oct.Hong Kong 7-9 Sept. Rimini 14-16 Sept.

Hall B3 Booth 195

35

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cluding peeling, coring and cutting machines for apples, pears, kiwi, oranges, pineapples, melons, watermelons, mangos with manual or automatic feeder, pre-washing tank and treat-ment tank. The company also of-fers complete automatic lines for the canning industries and manual lines for fresh-cut fruit, for small laboratories and processors who want to start this busi-ness in fruit processing. One of the bestselling machines has been the semiautomatic peeling, coring and cutting ma-chine for apples, pears and kiwis. This machine has production capacity

from 20 to 80 fruits per minute, depending on customer specifications. With different optional equipment, this highly versatile machine can cut wedges and chunks.

This kind of peeler in models PL4/PL6/PL8 can be automated thanks to the automatic feeder and orientator for apples, making the complete automatic line for apples process-ing. Wholly constructed from stainless steel, the machine is easy to clean and sanitize and allows for a fast maintenance. When connected to the automatic feeder for Williams pears, custom-ers can enjoy a fully

automated pear process-ing line. The automatic pears feeders is also fully constructed from stainless steel 304 and the entire structure is positioned on a sliding carriage which allows for easy maintenance and adjustment of the peeler.

Working closely to their customers has enabled PND to share their ex-perience and knowledge and to continuously in-novate. PND is backed by a team of profession-al highly skilled techni-cians and engineers who offer their support from the initial contact, to the installation, start-up and personnel training.

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PNDs flexibility and expertise guarantee solu-tions that are tailored to each customer. Fur-ther strengthening their capabilities is PNDs commercial network of representative offices. This allows PND to maintain a high level of contact with their customers anywhere in the world providing the capability to quickly and efficiently solve any issues related to instal-lation, maintenance and troubleshooting and spare parts. The company has more than 500 machines suc-cessfully placed in Eu-rope, South America,

United States, Asia and Australia.New patent: Strawberry de-calyx machine Mod. DF12. PND is proud to introduce in the market this new patent machine developed to remove

the strawberry calyx (top green cap with leaves) and, if desired, cut strawberries in half or four pieces. Low waste at 8-10% guaranteed, labor saving, high capacity, easy main-tenance and sanitation.

For further informa-tion please visit PNDs website www.pndsrl.it where you will find pho-tos and videos that help you to better understand the functionality of each machine.

ww.pndsrl.it

PND DT 2-16.indd 3 24/05/16 13:31

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CIESD SRL, A CHOICE TO TAKE YOU FURTHER

OUR VISION, OUR MISSION AND PHILOSOPHY OF EXCELLENCEOur philosophy is very simple: Give our best for people who expect the best (D.Z.)

n a country with food manufacturing potentials, food manufacturing has to be set as one of the pillars of technological

and economical progress. PIGO set a goal to become an initiating force in technological and conse-quently economical progress in food processing industry, a leader in country and in the world in manufacturing of food process-ing machines from its program. Today, PIGO has established itself as a world-class leader in the design and manufacture of high technology freezing equipment and freeze dryers, as well as fruit and vegetable processing equip-ment, with an extensive experi-ence in both freezing and fruit and vegetables processing. PIGO can proudly say that its machines achieve excellent operating char-acteristics and energy efficiency, while being user friendly, thus guaranteeing many advantages and privileges to the companys buyers.Main productsPIGO has specialized in build-ing fluidised bed freezers, EASY Freeze, the most suitable for IQF freezing all variety of fruits, veg-

etables and numerous sea, meat and cheese products, redefining IQF Technology With Adaptable Air Flow. EASY Freeze technol-ogy is providing perfect shape of IQF product and no clumps - Full controlled fluidisation method keeps the product constantly sus-pended above the belt in a cush-ion of air. The result is the imme-diate crust freezing and efficient core freezing of individual pieces, regardless of type, variety or condition of product. Maximized freezing efficiency for each unique product, whether the product is heavy, light, soft, sticky or fragile, thanks to Variable speed control of all fans and belts, allowing on-the-fly optimization of air flow conditions. Interior video moni-toring allows for real-time super-vising of operating conditions,

allowing the complete control and adjustments of the entire process from outside, without neces-sity to entering into the freezer.EASY Freeze is considered as the freezer with the most superior sanitation, giving the possibility to user to freeze different products one after the other without risk of cross contamination. EASY Freeze is ENERGY SAVING and TROUBLE FREE solution for all your freezing needs. Within the freezing equipment product line, PIGO also manufactures the innovative EASY Freeze SPYRO, the latest generation of spiral freezers giving utmost advantages to the users in terms of energy efficiency, hygienic conditions and advanced technological caracteris-tics, such as: Belts gear motors are posi-

I

PIGO - DT2-16.indd 1 27/06/16 12:29

iMac3Font monospazio38

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tioned outside the insulated cabin (no lubrication inside the freezer) avoiding any risks of contaminations due to some oil leakages;

The unit doesnt have any mezzanine floor and or inter-mediary platform, to avoid any dirtiness accumulation (pres-ence of any mezzanine floor or intermediary platform are mak-ing more difficult the cleaning operations) - the absolutely highest hygienic standards;

Freezer design is made accord-ing to max. thermal load and max. surface occupied on the belt by the different products foreseen;

Low maintenance cost and low spare parts cost due to utilisa-tion of high quality commercial components;

Low pressure fans to higher air speed. In order to obtain a quick freezing process EASY Freeze SPYRO is designed for high speed circulation (4 -10 m/sec) of cold air in contact with the product, on the whole length of the spiral conveyor;

Very low weight loss, which is two times less then with vertical air flow.

Hitting the incoming product with the coldest air; the prod-uct is therefore immediately crusted and snow formation diminished;

PIGO freezers are built in modu-lar sizes and all components are

made entirely of stainless steel, capable to provide perfectly frozen product even for delicate products like cooked rice, rasp-berries, etc.PIGO also designs, fabricates and assembles sophisticated freeze dryers, EASY Freeze DRYER - LYOPHILIZER, product line which includes a broad range of standard and custom units.The freeze drying - dehydration technology allows to save delicate aromas while drying the frozen product under vacuum, produc-ing premium quality product. Premium sensorial properties for finished product, absolutely superimposable to those of the fresh product.Machine execution is entirely in stainless steel (Chamber, doors, hinges, shelf modules, etc). In the EASY Freeze Drying concept Shelf modules and vapour con-denser are contained inside cham-ber, giving as final result much shorter freeze drying time then any other freeze drying technol-ogy. Viewing ports are provided in the doors, allowing observation of both the vapour condenser and product trays during the dry-ing cycle. Each unit is equipped with complete refrigeration plant of corresponding size, includ-ing also refrigeration condensing unit is purpose-built with capac-ity control to allow economi-cal use of refrigerant. Includes condenser unit. Besides EASY

Freeze, EASY Freeze SPYRO, and EASY Freeze DRYER- LY-OPHILIZER, one of the compa-nys main machines is automatic Pitting machine PG103 having up to five times higher capacity than other pitting machines on the market. Experience of all PIGOs clients confirms work with 0,00% of remained stones when ad-equate quality and preparation of the fruit (clean, calibrated product with adequate ripeness) is pro-vided.

PIGO systems are concepted to create a High Added Value Fruit production plant, which contains dozens of small innova-tions and a few large improve-ments for a more reliable system, all together also improving natural fruit characteristics. In the field of different drying technologies, PIGO is also providing CON-TINUOUS INFUSION TECH-NOLOGY and KNOW-HOW to its clients, giving possibility to improove also natural furit prop-erties, as well as extended shelf life. To get a better idea of what PIGO does, please visit the web-site www.pigo.it or just send an e-mail to [email protected], they will be very glad to send their detailed offer, and also a presentation with plenty of videos with its machines in the work. Short video clips of PIGO machines in operation are available on www.youtube.com, look for PIGOsrl.

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stablished in the 1976, TMG has been success-ful on several

global markets, thanks to a continuous research and a pro-fessional experience that allowed to gain a qualified technological know-how, to apply in the end of line systems all over the world. The direct contact with the

customer is a chance of constant innova-tion of our packing machineries range, resulting progressively suitable for any needs and different applica-tions. The products range comprises carton erector, carton packer, carton sealer, palettis-ers, depalettisers and robot. These machines are often combined to-gether to supply com-

plete turnkey solutions of automated packing systems end-of-line. In the latest years, TMG has realized many pal-letizing and packaging systems of different products, especially in Beverage sector, in which it has satisfied many international cus-tomers needs. Nowa-days TMG produces around 200 palletisers per year and has in-

TMG IMPIANTI, PACKING AND PALLETIZING SOLUTIONS

E ittle attention is often paid to surfaces in any metal materi-al, provided that we need to solve cleaning and hygiene problems related to good aesthetics. Yet, the impor-tance that surface finish may have, especially if in stainless steel, is as different as the variety of applications that these materials may have in various industrial environ-ments, and in this case, in the agri-food plants sector. For these kinds of plants, you need to enhance the peculiar features of stain-less steel, such as corrosion resistance, hygiene, surface smoothness, etc, for which superficial treatments, non mechanic but chemical, are often carried out. Electro-polishing is a surface finish chemical technique through which metal is removed elec-trolytically, ion by ion, from

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PROUD OF OUR HISTORY,FREE TO LOOK AT THE FUTURE

DEPALLETISERSCARTON FORMERSCASE PACKERSCARTON SEALERSCARTON MONOBLOCKSPALLETISERSROBOT PALLETISERS

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stalled almost 7000 pal-letising systems all over the world since 39 years.

Production range: Palletisers - Carton erectors - Case Packers and unpackers - Tape and Glue sealers - Ro-bots - Stretch wrappers - Conveyors and trans-ports - Pallet handling systems.

Market sectors: TMG Impianti is spe-cialized in handling bottles and containers, both glass and plastic (like PVC and PET) for the food sector, beverage (wine, juices,

beer etc.), chemical and home and care industry (shampoo, detergents, washing powders) and special applications like

mineral oil and edible oil. Another important industry where TMG Impianti is present is the big bags and sacks. The company is one of European leading company in the sacks - big bags pal-letisation with several applications around the world in this industry.

www.tmgimpianti.com

ittle attention is often paid to surfaces in any metal materi-al, provided that we need to solve cleaning and hygiene problems related to good aesthetics. Yet, the impor-tance that surface finish may have, especially if in stainless steel, is as different as the variety of applications that these materials may have in various industrial environ-ments, and in this case, in the agri-food plants sector. For these kinds of plants, you need to enhance the

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omoli, Ferrari & C. Spa is an Italian leader company in the market of elec-

trical supplies for industry, artisans and retail-ers. Founded in Novara in 1929, it has over 112 branch offices throughout 8 Italian regions, with 350,000 articles available on its catalogue and over 1000 collabora-tors. Thanks to an efficient distribution system and to a constantly expanding lo-gistical organization and its highly-qualified staff, it can offer the best solution to any request of electrical material for automation, cables, light-ing, control panels, security systems, antenna installation, building automation, pho-tovoltaic plants, air-condi-tioning and ship-building. In order to take an active part in the development of its operating context and in the human resources improving, Comoli Ferrari provides in-tensive in-house and external

training activity. The com-pany also organizes targeted initiatives and events for all people involved in the sector and implements marketing policies that give advantages for both suppliers and cus-tomers. More than 87 years after its foundation, and with very high growth rates, Co-moli Ferrari family business is devoted to its purpose: trust and fairness, based on dialogue with all its partners.Comoli Ferrari was es-tablished with a capital of 10,000 liras in December of 1929 by Stefano Comoli,

shift worker at Societ Conti (now Enel), and Paolo Ferra-ri, employee at Ercole Marel-li, as a small electricians firm with just three workers at the beginning. While the firm was developing as a building civil and industrial plants, a young employee was hired, Maria Luisa Bignoli, who was to became Paolo Fer-raris wife in 1935. After the hard times of World War II, Ferrari considered the idea to become an electrical supplies wholesaler, so its building activity was given up in 1955, and the new business started

CELECTRICALSUPPLIESFOR INDUSTRY, ARTISANS AND RETAILERS

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BIGGER. SMARTER. EVER.

A WORLDAT YOUR SERVICE

MORE THAN 110 STORES IN 8 REGIONSwww.comoliferrari.it

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up. When Comoli died, Fer-rari had to be the manager director of the company in the very moment of Ital-ian great economic growth: he did it very successfully, indeed,by opening the first branch office in Biella in 1962. Then, Ferraris sons Giampaolo and Giuseppe, both engineers, entered the business and this led to a great market expansion in the 70s and the 80s. In re-cent years, with the opening of new branches, mostly by purchasing existing business units, Comoli Ferrari became a Stock Company, so the firm saw a great develop-

ment and consolidated its role in the Italian market.By always paying great atten-tion to market needs, Co-moli Ferrari has succeeded in having an important leading role in the Italian market. Today, its main target is to consolidate its market posi-tion consequently the Com-pany implemented a busi-ness plan in order to acquire and merge existing small and medium-sized companies. This strategy turn out to be very vantageous to became a competitive multinational in Italy, hoping to be a leader company in this field in the near future. The purchasing

of GDT Elettroforniture, a well known firm with 26 branch offices operating on Milan territory, brought about 250 employees to work for the success of Comoli Ferrari. In 2015 the company has further expanded through the ac-quisition of Mauri Elettro-forniture group with 26 sales offices in two regions and about 300 employees.With a total surface area of more than 180,000 square meters, divided into over 112 branch offices throughout Emilia Romagna, Marche, Liguria, Lombardy, Pied-mont, Sardinia, Tuscany and Valle dAosta, Comoli Ferrari offers the largest and most impressive range of electri-cal material , supported by a considerable number of high quality services. Company employees, who a has to take part in ise, training and up-dating programs, can offer skilled advices and technical assistance, succeeding in giv-ing the most appropriate so-lution to any problem. The central wearhouse, work-ing in radio frequency, can supply more than 90.0000 articles from stock thanks to a sale network within 24 hours from the receipt of


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the order. New branches are going to be opened wher-ever market demand grows, with the aim of being closer to customers. The company websites www.comolifer-rari.it, www.3elab.it and the Web.Up system for online estimates and purchases be-tween Comoli Ferrari and its interlocutors is always easy and continuos.

Comoli Ferrari & ECO2Innovation challenges re-quire taking into consider-ation different variables that are increasingly connected. Research, innovation, en-ergy, automation, efficiency, measurement and control of energy are more and more frequently indicators of competitiveness of a busi-ness sector, a marketplace, a company, a technical solu-tion. The data monitoring and management define each aspect of production and more and increasingly determine the success of an idea, a project or a product in the marketplace. ECO2 Energy Service Company, part of the Group Comoli, Ferrari & C. S.p.A. national leader in the distribution of technological solutions, has

been operating for several years in this market, with a view to meet all requests and seize opportunities arising in this context where dif-ferent competences need to find a profitable connec-tion. ECO2 is in fact the only company that offers e.s.co.s traditional services in addition to specific tax consultancy that allows companies to have tax ex-emptions on part of their investments, with obvious benefits. Since payback periods on investments are significantly reduced, op-erations related to energy efficiency are economically more attractive to custom-ers. As well as tax exemp-tion that can be considered as the company specificity or better still the exclusive, ECO2 also offers services of traditional consultancy for the purpose of reducing energy consumption, obtain-ing funding, incentives and TEE Certificates of Energy Efficiency. The mission of ECO2, which offers energy efficiency solutions resulting in consumption savings, is to reduce energy consumptions and at the same time make production and services

efficient by harmonizing all these aspects with the op-portunities and incentives of fiscal nature: this is the most responsible way of generating more revenues. Client companies of ECO2 can exploit the opportuni-ties offered by legislation that stimulates research and innovation and also techno-logical innovation with the performance that nowadays systems permit in terms of measurement, control and energy and productive ef-ficiency. Automation has probably never seen so many synergies converging on a single purpose: make auto-mated systems more and more energy-efficient, focal point of innovation. In this context ECO2 has a unique position in the e.s.co. sector. Energy, efficiency, control and measurement of energy, innovation and tax exemp-tion represent an essential mix of values and compe-tences that nowadays allow companies to be competitive in a marketplace in terms of quality, innovation and re-search, that are current and vital elements in the automa-tion sector. Now more than ever.


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n Italy and in all other European countries alike, in the past 10 years, steel cable sup-

ports have changed from typical niche item like cabling support broadly used in agri-food environments, into multi-functional sup-port for cables, data, safety, and for modular cable systems. Canalfil cable ducts have been designed and built in such a way as to grant sound support to sus-pended cables as set by laying and mounting guiding lines. By using thinner steels, the struc-ture of the cable ducts has become lighter and lighter, thus getting such weight-load ratio to grant excellent perfor-mance also in case of heavy duty.

The performances of Canalfil cable ducts de-pends on load capacity, which is directly propor-tional to the rigidity of

their structure. Canalfil grants high-quality stan-dards, since the most important elements combining to make the structure of the cable duct are: thickness of steel bars, their position-ing, the quality of the seal at every intersec-tion of longitudinal and lateral bars, which deter-mine the rigidity of the duct.

The high-quality seal of lateral cables guarantees high resistance. Canalfil proposes a complete range of cable supports, which not only consists of straight paths for housing and possible retaining, but it can also

CANALFIL AND THE EVOLUTION OF STEEL CABLE SUPPORT SYSTEMS

I Canalfil cable ducts grant sound support to suspended cables

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La nuova gamma di passarelle portacavi in acciaio inox elettrolucidato garantisce superfici levigate e facilmente pulibili come richiesto dallindustria alimentare

CANALFIL pone laccento sulligieneIn tutti i materiali metallici, il pi delle volte, non viene data molta rilevanza alla superficie, che solo in alcuni casi assume un aspetto importante, come ad esempio, quando bisogna risolvere problemi di pulizia ed di igiene correlati ad un buon aspetto estetico. Tuttavia, le valenze che una finitura superfi-ciale pu avere, specie se legata ad acciai inossida-bili, sono diverse, anche perch estremamente diversificate sono le applicazioni che questi materiali hanno nei pi svariati tipi di industrie, in questo caso quella specifica degli impianti del settore agro-alimentare.In questi tipi di impianti esiste la necessit di esaltare le propriet caratteristiche degli acciai inossidabili, tipicamente la resistenza alla corrosione, le sue doti di igienicit, la levigatezza delle superfici, ecc., per cui spesso si ricorre a trattamenti superficiali non di natura meccanica, ma di natura chimica.Lelettrolucidatura una tecnica chimica di finitura superficiale con la quale il metallo viene rimosso elettroliticamente, ione per ione, dalla superficie di un oggetto. Lobiettivo primario e di minimizzare la microrugosita, riducendo quindi drasticamente rischi di sporco o residui di prodotto aderenti e migliorando la pulibilit delle superfici.

The new range of electro-polished stainless steel cable carriers grants smooth and easily cleanable surfaces, as it is requested in the food industry

CANALFIL focuses on hygiene

Little attention is often paid to surfaces in any metal material, provided that we need to solve cleaning and hygiene problems related to good aesthetics. Yet, the importance that surface finish may have, especially if in stainless steel, is as different as the variety of applications that these materials may have in various industrial environments, and in this case, in the agri-food plants sector.For these kinds of plants, you need to enhance the peculiar features of stainless steel, such as corrosion

resistance, hygiene, surface smoothness, etc, for which superficial treatments, non mechanic but chemical, are often carried out.Electro-polishing is a surface finish chemical technique through which metal is removed electrolytically, ion by ion, from the surface of an object. The main goal is minimizing the micro roughness by dramatically reducing dirt or product residues that stick to the surface and therefore improving cleanness of the surfaces.Electro-polishing grants smooth, easily cleanable and aesthetically nice surfaces, as it is requested in the food industry, combining with unrivalled hygiene and non-contaminants. This process reduces oxidation and contamination of the components of the stainless steel used in the dairy sector, and equipment used in food automatic processes.The new CANALFIL range features the following main characteristics: surface micro deflashing for a resulting compact

structure and reduced specific surface; clean surface with excellent passivity film for

excellent corrosion resistance; elimination of any deposits and superficial

contamination; reduction of cleaning times thanks to excellent

non-adherence capacity; reflective and aesthetically nice surface, over

time.

Lelettrolucidatura assicura superfici levigate, facilmente pulibili ed esteticamente piacevoli, come richieste dallindustria alimentare, abbinate a qualit igieniche e non contaminanti impareggiabili. Questo processo riduce lossidazione e la contaminazione dei componenti in acciaio inox utilizzati nellindustria casearia ed equi-paggiamenti per il processo automatico degli alimenti. Nel complesso per elettrolucidatura si realizza una superficie perfettamente pulita che offre la massima resistenza alle colonie batteriche ed alle particelle di prodotto.Possiamo infine riassumere i principali punti di forza della nuova gamma CANALFIL: sbavatura in campo micro della struttura superfi-

ciale e ottenimento di una struttura compatta e una ridotta superficie specifica;

ottenimento di una superficie pulita con un eccel-lente film di passivit per una massima resistenza alla corrosione;

eliminazione di tutti i depositi e le contaminazioni superficiali;

riduzione dei tempi di pulizia delle superfici per merito degli ottimi attributi di non aderenza;

ottenimento di una superficie riflettiva e gradevole da un punto di vista estetico, nel tempo.

Science & Technology

2 Ottobre / October 2015 www.tecnalimentaria.itFOOD INDUSTRY

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be integrated with an extensive range of ac-cessories, purposely studied to always offer engineers the most ef-ficient and inexpensive solution. Construction materials range from electrogalvanizeds steel to stainless steel 304 and 316, decontaminated and pickled, depend-ing on the environment where they are installed (indoor or outdoor, highly saline and humid areas, applications in chemical and food pro-cesses). Evolution.

Constant search for solutions that may help to reduce costs leads to growing use of systems that enable

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