drillingsystems.com

Conventional Drilling and Well Control Simulators

Drilling &Well Control

HPHT,Oil & Water Based

Muds

Well ControlCertifi cation toIndustryStandards

Overview

Circulating SystemMud PropertiesDensity, Yield Point & Plastic ViscosityDensity Tracking through annulusSolids Control EquipmentTrip & Strip Tanks

Rotary SystemDrill String designRange of Bit types & sizesCasing Design

Hoisting SystemTop Drive / Kelly6,8, 10 or 12 line Travelling block

Blow-out Prevention and Well Control SystemMatches API specifi cations 16E and RP53Choke Manifold2 x Manual Choke, 2 x Remote Choke, Bypass linesChoke inlet and isolation valvesSurface BOP - Modelled on a 13 5/8” 10,000 psi stackDrill String Valves (Float, IBOP & Safety Valves)Subsea BOP - Modelled on an 18 3/4” 10,000 psi stackMaximum water depth of 10,000ftAccurate modelling of accumulator behaviourSubsea DiverterBooster line, riser, choke and kill lines

Equipment and Operational MalfunctionsHoisting System MalfunctionsPower System MalfunctionsRig Instrumentation MalfunctionsControl MalfunctionsGauge Malfunctions

The DrillSIM range of conventional drilling and well control simulators developed and manufactured by Drilling Systems are advanced training solutions designed to meet the training requirements of Operators, Drilling Contractors, Service Companies, Training Schools and University Petroleum Engineering Schools in both onshore and offshore operational environments.

Applicable to entry level or advanced engineering skills training, DrillSIM can be used to instruct individuals or complete drill crews, as well as for internationally recognised well control certifi cation. The DrillSIM-5000 full-size simulator is ideal for training personnel in equipment operation and advanced drilling and well control engineering techniques, while the portable versions provide cost-effi cient alternatives, where

training budgets or facilities are limited.

Both the DrillSIM-50 and DrillSIM-20 portables are suitable for airline check-in, with a roving Instructor.

Keeping up with modern day rig designs, the DrillSIM-6000 simulator is targetted at mechanised pipehandling, drilling and well control. (see separate brochure for DrillSIM-6000 information)

Downhole EffectsMaximum geological column of 30,000ftRock Strength & Abrasiveness, Formation Fluid type & PermeabilityWells of varying annular geometryMultiple Casing & tubing stringsLeak Off TestingBottom Hole EffectsHole CleaningDifferential PressureAnnular VelocityDownhole ProblemsBit washout, Drill String washout, Bit Balling, Drilling on junk, Pipe Twist-off, Stuck PipeSloughing, Differential StickingFluid Flow & Pressure LossMultiple KicksKick Infl ux DensityReservoir Drawdown & StabilisationGas Expansion & migrationUnderground BlowoutDynamic Pressures during well controlLost Circulation

Well ControlKicks while Drilling Kicks while TrippingStrippingKicks while out of holeKicks while running casing or linersDrillers Method of well controlVolumetric method of well controlWait and Weight method of well controlConcurrent method of well controlLow Choke method of well controlBullheading

The same downhole mathematical model is used across the DrillSIM range, therefore the scope of simulation is the same for each. Simulator exercises (snapshots) can be moved from one simulator to another, ensuring true portability and fl exibility.

All the DrillSIM well control simulators meet the industry standards set by the International Association of Drilling Contractors (IADC) in Houston, USA and the International Well Control Forum (IWCF) in Montrose, Scotland.

www.iadc.orgwww.iwcf.org

Gaining accreditation from these organisations requires several key elements of which the simulator is just one. Further information on this process can be obtained direct from the IADC and IWCF.

DrillSIM-6000Mechanised Drilling, Well Control & Pipe Handling

DrillSIM-5000Conventional Drilling, Well Control & Pipe Handling

166 unitsaround the globe

Scope of Simulation

Accreditation

Super-Portable

Full Size Rig Floor

Base Supply (Surface BOP Package) :- • Drilling Controls Console • Drilling Gauges Console with VDU Data Logger • Remote (Swaco) Choke Console • Surface BOP Console (Air or Electric) • Full Size, Steel, Standpipe Manifold • Full Size, Steel, Choke Manifold • Simulation Computer • Student Station : PC with 17” Touchscreen Monitor • Instructor Station : PC with two 17” Monitors • Graphics Station : PC with 21” Monitor • Drilling & Well Control Session Recorder • External Router/Modem for Remote Support • DRILLSIM Integrated Sound System • 3Kva Uninterruptable Power Supply (UPS) • Spares KitOptional Equipment :- • Supported Flooring • Graphics display : 40” LCD or projection systemOptional Equipment for Land Operations :- • Top Drive Module for Drilling Controls Console • Surface Diverter ConsoleOptional Equipment for Offshore Operations :- • Motion Compensator (Shaffer) Controls & Gauges • Subsea BOP (Shaffer) Controls & Gauges • Subsea Diverter (Shaffer) Controls & GaugesOptional Equipment for Casing & Cementing Operations :- • Full Size 9-5/8” Cement Head • Cementer’s Pumping ConsoleOptional Equipment for Workover & Well Servicing :- • Well Services BOP Controls & Gauges • Full Size Wellhead and Christmas Tree • Workover Manifold • Workover Operations Mimic PanelNote : the above workover & well servicing equipment can be provided with the DrillSIM-5000 or as a standalone production and workover simulator (PawSIM-5000)

Subsea BOP Subsea Diverter

The DrillSIM-5000 comes equipped with a range of simulated consoles, equipment and manifolds closely resembling those found on a drilling rig fl oor. Typically, the consoles are manufactured using the same controls and instrumentation as used in operating fi eld consoles. Within the simulation environment, realism is further enhanced by the use of electronically generated sound effects, which are fully synchronised, with the various operational activities of the simulator. The simulator is supplied in the base package, with optional extras depending on the training needs.

Full Size 9-5/8” Cement Head

The standard DrillSIM-500 confi guration comprises:- • Drilling Controls & Gauges Panel (blue) • Surface BOP, Subsea BOP & Diverter Panel (white) • Remote (Swaco) Choke Panel (orange) • Standpipe Manifold and Choke Manifold Panel (silver/grey) • Well Service and Workover Panel (green) • Instructor Station : Notebook or PC with 17” touchscreen monitor • Student Station : Notebook or PC with one 17” touchscreen monitor • Graphics Station : PC with one 17” monitor • Analogue Router, Hub and Network cables for Remote Support

• 3Kva Uninterruptible Power Supply (UPS) • DrillSIM-500 (2 Channel/16 Sounds) Sound System • Colour Drilling Recorder and Well Control Plotter • 5 x ABS Transit Cases & Dust Covers for Panels • 1 x Lightweight ABS Case for UPS and Plotter

Optional Equipment • Panels for Coiled Tubing (CT) and Weight-on-Bit (WOB) • ABS Transit Cases for PC’s & Monitors or Laptops

The DrillSIM-500 is a fi ve panel simulator with each panel measuring 540mm x 540mm.

About Drilling Systems

Well Intervention and Supplementary Training Products

PC based softwareThe DrillSIM-5 can be used to instruct individuals for entry level or advanced engineering skills training. The DrillSIM-5

offers the full software simulation capability of the rig fl oor simulator with its primary focus being on well control training. It provides instructors with the opportunity to conduct training where time on portable or full size simulators is restricted.

Package supplied with :- • one Instructor Licence • multiple Student Licences

Drilling Systems was founded in 1988 to design, develop and manufacture innovative training simulation technology for the Oil & Gas Industry. The Company serves a strong client base including international and national oil companies (IOCs/NOCs), leading drilling contractors, service companies, crane operators, commercial training schools and educational institutions. The Company offers a wide range of simulators across a broad range of disciplines.

Drilling Systems (UK) LtdHurn View House, Chapelgate, Bournemouth International Airport, Dorset, BH23 6EW, United Kingdom

Telephone : +44 (0) 1202 582255 Fax : +44 (0) 1202 582288 Email : info@drillingsystems.comwww.drillingsystems.com

The Drilling Systems portfolio of products also includes training simulators for Production and Workover (PawSIM), Cementing (CemSIM), Coiled Tubing (CTS), Drillstem Testing (DST). It also has a range of PC-based software for Directional Drilling and BHA Design, Drilling Fluids Management and Drilling Management Training (DTS).

• Remote (Swaco) Choke Panel • Pumpers Panel with driller’s brake • Instructor Station : Pentium Notebook • Student Station : 15” TFT touchscreen • A portable inkjet printer • Uninterruptable Power Supply (UPS) • DrillSIM-20 Integrated Sound System • 1 x Suitcase (2 x panels, notebook, touchscreen, printer, UPS, Cables)

• Drilling Controls & Gauges Panel (blue) • BOP Panel (red) with :- • Surface BOP insert (red) • Subsea BOP insert (blue) (optional) • Remote (Swaco) Choke Panel (orange) • Standpipe & Choke Manifolds Panel (silver/grey) • Instructor Station : Pentium Notebook

• Student Station : 15” TFT touchscreen • A portable inkjet printer • Uninterruptable Power Supply (UPS) • DrillSIM-50 Integrated Sound System • 1 x Suitcase (four panels) • 1 x Suitcase (touchscreen, printer, notebook, etc) • 1 x Transit Case (four panels - unaccompanied shipments) (optional)

Compact-Portable

Mini-PortableThe DrillSIM-50 is a four panel system with each panel measuring 400mm x 300mm. The simulator has been designed with the roving instructor in mind and is suitable for airline check-in. Workover is available via the Student Station.