Drilling Rig - Liebherr · • Drilling assistant (single-pass process) • Leader inclination...
Transcript of Drilling Rig - Liebherr · • Drilling assistant (single-pass process) • Leader inclination...
LB 30Drilling Rig
EN
LB 2003.07
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Concept and characteristics
The robust universal machine for a wide variety of applications:• Kelly drilling• Continuous flight auger drilling• Full displacement drilling• Double rotary drilling• Soil mixing
Assistance systems:• Cruise Control for all main functions• Joystick control for all machine functions• Automatic shake-off function for working tools• Kelly Visualization• Ground Pressure Visualization• Radio remote control• Radio remote control for concrete pump• Drilling assistant (single-pass process)• Leader inclination memory• Display of auger filling level• Kelly winch with freewheeling and with slack rope
monitoring and prevention
KellyVisualization
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MODE
500
800
1100
1400
1700
2000rpm
0
20
40
60
80
100Nm%
1.69m0.00m/min
0
20
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0
100
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500
AUX KELLY
10.0kN
0.6kN
-2.63m0.00m/min
100kN
-6.7kN
74.4°
0
100
200
300
400bar
0.05m
1
0100200300400
bar 0.0
0mm/U m-4.6
0358
kNm
1.3°
°0.9
1.6°
0kN0kN 8.7°
Ground Pressure Visualization
Radio remotecontrol
Concrete pump
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Technical description
Diesel enginePower rating according to ISO 9249
320 kW (429 hp) at 1700 rpm
Engine type Liebherr D 936 A7-05Fuel tank capacity 700 l with continuous level indicator and reserve
warningExhaust certification EU 2016/1628 Stage V
EPA/CARB Tier 4f ECE-R.96 Power Band H non-certified emission standard
Kelly winch with freewheelingLine pull effective 230 kN (1st layer)Rope diameter 28 mmRope speed 0-95 m/min
Auxiliary winchLine pull effective 80 kN (1st layer)Rope diameter 20 mmRope speed 0-82.5 m/min
Crowd systemCrowd winchCrowd force 320/320 kN (push/pull)Line pull effective 160 kNTravel with standard leader between mechanical limit stops
17.3 m
Rope speed 0-88 m/min
Swing gearDrive system with fixed axial piston hydraulic motors, planetary
gearbox, pinionSwing ring triple-row roller bearing with external teeth and
one swing driveBrake hydraulically released, spring–loaded multi–disc
holding brakeSwing speed 0-3.7 rpm continuously variable
Hydraulic systemHydraulic pumpsfor attachments 2x 270 lfor kinematics 130 lHydraulic oil tank capacity
600 l
Max. working pressure 385 barHydraulic oil electronic monitoring of all filters
use of synthetic environmentally friendly oil
CrawlersDrive system with fixed axial piston hydraulic motorsCrawler side frames maintenance-free, with hydraulic chain tensioning
deviceBrake hydraulically released, spring–loaded multi–disc
holding brakeDrive speed 0-1.34 km/hTrack force 660 kNGrousers width 800 mm (option 700 mm)
Remarks:• Illustrations showing the types of application (e.g. Kelly drilling, continuous flight auger drilling etc.) are
examples only.• Weights can vary with the final configuration of the machine. The figures in this brochure may include options
which are not within the standard scope of supply of the machine.
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Dimensions
Standard leader Folding leader
Operating weightTotal weight with 700 mm 3-web grousers t 78.1Total weight with 800 mm 3-web grousers t 78.5The operating weight includes the basic machine LB 30 with rotary, Kelly bar MD 28/3/30, 10 t counterweight and equipment for casing oscillator.
Operating weight Total weight with 700 mm 3-web grousers t 80.1Total weight with 800 mm 3-web grousers t 80.5The operating weight includes the basic machine LB 30 with rotary, Kelly bar MD 28/4/42 and 10 t counterweight. Equipment for casing oscillator not included.
3530
575
1100
2500-3750
800
4400
R 3660 (10 t) R 3805 (13 t) R 4330 (13 t incl. rear support unit)
5610
2359
5
6000
15°5° 5° 5°
2500-3750
1200
-148
5
2559
5
3530
8000
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Folding leader Low Head
Operating weightTotal weight with 700 mm 3-web grousers t 84.2Total weight with 800 mm 3-web grousers t 84.6The operating weight includes the basic machine LB 30 with rotary, Kelly bar MD 28/4/42 and 13 t counterweight. Equipment for casing oscillator not included.
Operating weightTotal weight with 700 mm 3-web grousers t 73.6Total weight with 800 mm 3-web grousers t 74.0The operating weight includes the basic machine LB 30 with rotary, Kelly bar MD 28/3/24 and 10 t counterweight. Equipment for casing oscillator not included. The line pull of the Kelly winch is reduced to 100 kN when working at a radius exceeding 3750 mm.
3720
2509
0
3475
2500
5610
1759
5
1412
0
3475
1600
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Transport dimensions and weights
Standard leader (6 m leader upper part)
includes the basic machine (fully tanked and ready for operation) with leader, without attachments (such as rotary, Kelly bar etc.), without counterweight and without adapter for casing oscillator
t
52.9
* Transport width with 700 mm grousers
22460
5610
1205 1525
99356915
3000
8003390
(3000*)
275
3400
Folding leader (8 m leader upper part)
includes the basic machine (fully tanked and ready for operation) with leader, without attachments (such as rotary, Kelly bar etc.), without counterweight and without adapter for casing oscillator
t
53.8
* Transport length leader not folded
19225 (24460*)
56106700
(11935*)6915
Leader lower and upper part foldedincludes the basic machine (fully tanked and ready for operation) with leader, without attachments (such as rotary, Kelly bar etc.), without counterweight and without adapter for casing oscillator
t
53.8
5610 67004720
17030
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Leader lower and upper part folded (with BAT)
includes the basic machine (fully tanked and ready for operation) with leader, BAT 300, without counterweight and without adapter for casing oscillator
t 60.6
Low Headincludes the basic machine (fully tanked and ready for operation) with leader, without attachments (such as rotary, Kelly bar etc.), without counterweight and without adapter for casing oscillator
t
50.7
5610
5610
6700
3935
7020
4930
19330
14470
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Basic machinewith crawler side frames, without counterweight and without adapter for casing oscillator t 35.1
Leader versionsStandard leader t 17.8Folding leader t 18.7Standard leader lower part t 0.76 m leader extension t 1.58 m leader extension t 2.4Leader top t 1.7Short leader lower part t 0.3* Transport length folding leader
OptionsAdapter for casing oscillator t 0.8Concrete supply line t 0.6All round platform with railings t 0.4
1040
940 6875
5610 3390
800
3350
3000
22460(24460*)
6000
1265
2320
2340
2630
2785
19225
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Rear counterweightWeight t 5.0
Intermediate counterweightWeight t 5.0
BAT 300Transport weight t 6.5
MAT 100Transport weight t 5.6
BAT 300 with adapter for drilling axis 1600 mmTransport weight t 7.6
DBA 160Transport weight t 8.1
Rear counterweightWeight t 8.0
Rear counterweight with rear support unitWeight t 8.0
1470
2310
22004245
2790
1470
1470
1810
1810
2140
2070
425
360
615
985
1540
1540
1540
2055
3000
3000
3000
3160
2145
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Kelly drilling
Standard leader Folding leader (large drilling axis)
Performance dataRotary drive - torque kNm 297Rotary drive - speed rpm 43
Drilling axis 1100 mm Drilling axis 1600 mmMax. drilling diameter cased* mm 1500 2500Max. drilling diameter uncased mm 1900 2900Max. drilling diameter uncased with short leader lower part mm 2800 3400Above applications are sample illustrations. Other drilling diameters available on request.* Depends on the design of the casing driver.
X X
A
A
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Drilling depths Technical data Kelly bars
Drilling depthsKelly bars Low Head Standard leader Folding leader
Model Length A Weight X [m] Depth [m] X [m] Depth [m] X [m] Depth [m][mm] [t] 1100 1600 1100 1600 1100 1600 1100 1600 1100 1600 1100 1600
MD 28/3/24 SD 9880 5.3 3.11 2.61 22.61 23.11 9.1 8.6 22.6 23.1 11.1 10.6 22.6 23.1MD 28/3/27 SD 10880 5.8 2.11 1.61 25.61 26.11 8.1 7.6 25.6 26.1 10.1 9.6 25.6 26.1MD 28/3/30 SD 12040 6.4 1.01/2 0.51/2 28.61/2 29.11/2 7.0 6.5 28.6 29.1 9.0 8.5 28.6 29.1MD 28/3/33 SD 12880 6.7 - - - - 6.1 5.6 31.6 32.1 8.1 7.6 31.6 32.1MD 28/3/36 SD 14040 7.3 - - - - 5.0 4.5 34.6 35.1 7.0 6.5 34.6 35.1MD 28/4/36 SD 11450 7.7 1.61 1.11 34.71 35.11 7.6 7.1 34.7 35.1 9.6 9.1 34.7 35.1MD 28/4/42 SD 12950 8.7 - - - - 6.1 5.6 40.6 41.1 8.1 7.6 40.6 41.1 MD 28/4/48 SD 14450 9.6 - - - - 4.6 4.1 46.7 47.1 6.6 6.1 46.7 47.1MD 28/4/54 SD 15950 10.6 - - - - 3.11 2.61 52.71 53.11 5.1 4.6 52.7 53.1MD 28/4/60 SD 17450 11.6 - - - - 1.61 1.11 58.71 59.11 3.6 3.1 58.7 59.1MD 28/4/66 SD 18950 11.7 - - - - - - - - 2.11 1.61 64.81 65.31
MD 28/4/72 SD 20450 12.5 - - - - - - - - 0.61/2 - 70.81/2 -1 When using a short leader lower part an assist crane is required for installation.2 Installation only possible using auxiliary equipment.
Other Kelly bars available on request. When using a casing oscillator, value X has to be reduced by 1500 mm. When using a Kelly bar guide, value X has to be reduced by 550 mm.When using a short leader lower part the drilling depth is reduced by 2000 mm for a drilling axis of 1100 mm, and by 2500 mm for a drilling axis of 1600 mm.Length of drilling tool 1900 mm
Drilling axis 1100 Drilling axis 1600
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Continuous flight auger drilling
Folding leader
Performance dataRotary drive - torque kNm 270Rotary drive - speed rpm 43Max. drilling diameter* mm 1000
Low Head Standard leader Folding leaderDrilling depth without Kelly extension m 10.0 16.0 18.0Drilling depth with 8 m Kelly extension m 18.0 24.0 26.0Max. pull force kN 780 780 780Above drilling depths take into account that an auger cleaner is used and the cardan joint has been removed.Above drilling depths are valid for the use of standard tools and for an X value of 460 mm (see above illustration).* Other drilling diameters available on request
X
3234
0
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3234
0
Full displacement drilling
Folding leader
Performance data Rotary drive - torque kNm 270Rotary drive - speed rpm 43Max. drilling diameter* mm 600
Low Head Standard leader Folding leaderDrilling depth without Kelly extension m 10.6 16.6 18.6Drilling depth with 8 m Kelly extension m 18.6 24.6 26.6Max. pull force kN 780 780 780Above drilling depths are valid for the use of standard tools and for an X value of 650 mm (see above illustration).* Other drilling diameters available on request
X
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Double rotary drilling
DBA 160
Performance dataRotary drive I - torque kNm 0-160Rotary drive I - speed rpm 0-16Rotary drive II - torque kNm 0-105Rotary drive II - speed rpm 0-28Max. drilling diameter* mm 750
Low Head Standard leader Folding leaderDrilling depth** m 10.7 16.7 18.7Max. pull force kN 550 550 550Above drilling depths are valid for the use of standard tools and for an X value of 530 mm (see above illustration). Due to differences in the max. admissible load capacities, the combinations of drilling depth and drilling diameter may be limited. * Other drilling diameters available on request. ** When using a protective hose, the maximum drilling depth has to be reduced by 875 mm.
X
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Soil mixing
MAT 100 / BAT 300
Performance data MAT 100 Rotary drive - torque kNm 0-95Rotary drive - speed rpm 0-100Max. mixing diameter* mm 1500
Low Head Standard leader Folding leaderMixing depth m 11.0 17.0 19.0Max. pull force kN 320 320 320
Performance data BAT 300Rotary drive - torque kNm 270Rotary drive - speed rpm 43Max. mixing diameter* mm 1900
Low Head Standard leader Folding leaderMixing depth m 10.6 16.6 18.6Mixing depth with 8 m Kelly extension m 18.6 24.6 26.6Max. pull force kN 780 780 780Above mixing depths are valid for the use of standard tools and for an X value of 300 mm for MAT 100, and 650 mm for BAT 300 (see above illustration).* Other mixing diameters available on request.
X
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BAT 300
Kelly shock absorber:• Newly developed Kelly shock absorber for highest
demands• Possibility of adjusting the strength of the Kelly shock
absorber for different Kelly bar weights
Automatic gearbox for best operating comfort:• No stopping required to change gears• No interruption of the drilling process• Continuous optimization of speed
Flexibility through modular design:• Exchangeable cardan joint for other casing drivers• Exchangeable drive adapters for use of other Kelly bars• Quickly exchangeable equipment for other methods of
operation
Highest availability through easy set-up:• No mechanical shift gearbox• Low maintenance requirements
Shock absorber
Drive motors
Gearbox
Cardan joint
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Ground Pressure Visualization
Kelly Visualization
Features:• The actual ground pressure is calculated in real time• The maximum admissible ground pressure can be
individually predefined• The utilization is continuously calculated and displayed on
the monitor in the operator’s cab• Audible and visual warnings when the predefined values
are approached
Your benefits:• Increased safety on the jobsite due to consideration of
prevailing ground conditions• Higher operator comfort thanks to clearly displayed
information and warning signals• Prevention of critical or stressful situations before
they occur• User-friendly and intuitive handling in the operator’s cab
Your benefits:• Time saving: the operator no longer needs to search for
the interlocking recesses• Higher availability: the machine needs less repair and
maintenance work• More safety: correct locking prevents damage to the • Kelly bar• Cost reduction: smooth operation results in higher
performance and less wear
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MODE
500
800
1100
1400
1700
2000rpm
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20
40
60
80
100Nm%
16.13m0.00m/min
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20
40
60
80
100
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50
100
150
200
AUX KELLY
35.2kN
2.3kN
0
25
50
75
100
%56.5
4.08m0.00m/min
80kN
23.7kN
90.0°
0
100
200
300
400bar2.37m
1.19m2
0100200300400
bar 1 0.0
0mm/U m0.0
050100150200250
kNm
0.0°
°2.1
2.1°
%49.0
2kN13kN 0.4°
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MODE
500
800
1100
1400
1700
2000rpm
0
20
40
60
80
100Nm%
1.69m0.00m/min
0
20
40
60
80
100
0
100
200
300
400
500
AUX KELLY
10.0kN
0.6kN
-2.63m0.00m/min
100kN
-6.7kN
74.4°
0
100
200
300
400bar
0.05m
1
0100200300400
bar 0.0
0mm/U m-4.6
0358
kNm
1.3°
°0.9
1.6°
0kN0kN 8.7°
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GPS / GLONASS
GPS / GLONASS
Reference station
PDR2Process Data Reporting
PDE®Process Data Recording
LiDAT®Data Transmission
LIPOS®
Using factory-mounted components, Liebherr’s positioning system LIPOS® allows for the direct integration of a Trimble or Leica machine control system into its process data recording and reporting systems. The positioning systems from Trimble or Leica for piling and drilling rigs are based on state-of-the-art Differential Global Navigation Satellite Systems (DGNSS) technology and so create the ideal conditions for a precise and efficient positioning of Liebherr machines and their wor-king tools.
LIPOS® includes a fixture for the easy and quick installation of hardware without the need to change the machine structure. DGNSS data are integrated in the process data recording system (PDE®) through a software enhancement.
The GNSS antennae are mounted on the leader with an innovative mechanical mounting system so enabling optimum signal quality and intensity. The combination of the visualized digitized drilling plans with the actual DGNSS and machine data assists the operator to exactly position and precisely execute the drilling process.
The integration of a machine control system from Trimble or Leica allows for a comprehensive and consistent recording of positioning data in PDE® as well as the visualization and analysis in the Process Data Reporting (PDR2) software. LiDAT® data transmission enables the automated transfer of recorded data via GSM and GPRS from the machine to the reporting software PDR2. Reports generated in PDR2 can be used for traceability of the application and proof of quality. The positioning system LIPOS® is seamlessly integrated into existing Liebherr digital solutions and compatible for a wide range of Liebherr deep foundation machines.
Liebherr Positioning System
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Liebherr-Werk Nenzing GmbH Dr. Hans Liebherr Str. 1, 6710 Nenzing/Austria
+43 50809 41-473, Fax: +43 50809 41–499www.liebherr.com, [email protected]/LiebherrConstruction
The Liebherr Group of Companies
Wide Product RangeThe Liebherr Group is one of the largest construction equipment manufacturers in the world. Liebherr’s high- value products and services enjoy a high reputation in many other fields. The wide range includes domestic appliances, aerospace and transportation systems, machine tools and maritime cranes.
Exceptional Customer BenefitEvery product line provides a complete range of models in many different versions. With both their technical excellence and acknowledged quality, Liebherr products offer a maxi-mum of customer benefits in practical applications.
State-of-the-art TechnologyTo provide consistent, top quality products, Liebherr attaches great importance to each product area, its components and core technologies. Important modules and components are developed and manufactured in-house, for instance the entire drive and control technology for construction equipment.
Worldwide and IndependentHans Liebherr founded the Liebherr family company in 1949. Since then, the family business has steadily grown to a group of more than 130 companies with nearly 44,000 employees located on all continents. The corporate headquarters of the Group is Liebherr-International AG in Bulle, Switzerland. The Liebherr family is the sole owner of the company.
www.liebherr.com