DRILLING PRODUCTS DESCRIPTIVE...3 DRILLING PRODUCTS CETCO INTRODUCTION CETCO is a wholly-owned...
Transcript of DRILLING PRODUCTS DESCRIPTIVE...3 DRILLING PRODUCTS CETCO INTRODUCTION CETCO is a wholly-owned...
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DRILLING PRODUCTS DESCRIPTIVE
DEBRA BAC | TERRITORY SALES MANAGER
[email protected] | 847.212.0852
March 21, 2014
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CETCO INTRODUCTION
CETCO is a wholly-owned subsidiary of AMCOL International Corporation
About AMCOL
NYSE “ACO”
Founded in 1927
Operating in 26 Countries
2,200 Employees
Global Supply Chain
Serving Diverse Markets
Cosmetics, Well Drilling,
Pet Products, Metalcasting,
Oilfield Services, Transportation,
Detergents, Landfill lining
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WORLDWIDE CAPABILITY
More than 40 offices in 26 countries R&D Team
Degrees:
Bachelors : 35
Masters : 6
Ph.D.’s : 14
Disciplines:
Chemistry: 37
Biochemists: 4
Polymer science: 6
Colloid science: 5
Geologists: 3
Locations:
35 based in U.S.
12 based in Europe
8 based in Asia
Active patents:
103 US (60 CETCO)
350 World Patents
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CETCO DIVISIONS
Lining TechnologiesIndustry Leader in GCL’s
Expert Technical Staff
Value Engineering
Spec Review
Serving Landfill, Mining, Power,
Wastewater, and Civil/Highway markets
Remediation TechnologiesInnovative Programs
Land and Water Solutions
Environmental Expertise
Vapor Intrusion Barriers
Solidification/Stabilization
Serving Construction, NSF Liners, Water
Treatment, & Sediment Capping markets
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CETCO DIVISIONS
Building MaterialsCustom Fit Solutions
New and Remedial Construction
Active and Passive Waterproofing
Hydroshield Quality Assurance Program
Engineering Support
Serving Greenroof, Plaza Decks,
Foundation, & Parking Deck markets
Drilling ProductsThe Newest Solutions
Field Engineering Expertise
Cost Effective Solutions
Advanced Polymer Science
Bentonite Technology
Serving Environmental, Geothermal,
Horizontal, and Foundation drilling markets
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MARKETS SERVED
Non-Oil & Gas Drilling
Environmental Drilling
Foundation Drilling
Geotechnical Drilling
Geothermal Heat
Pump Grouting
Horizontal Directional
Drilling
Mining & Exploration
Monitoring Well
Drilling
Slurry Solidification
Slurry Walls
Waterwell
Abandonment
Waterwell Drilling
Waterwell Grouting
Waterwell
Rehabilitation
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WYOMING SODIUM BENTONITE: ITS ORIGIN
Large volumes in western U.S.
Bighorn Basin
Formed during Cretaceous Period
Formed by volcanic ash
Inland sea
Most bentonite companies have
mining operations in this region
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Bentonite
Overburden
Subsoil
Topsoil
BENTONITE MINING
Mining of bentonite is performed at the surface
Bentonite reserves are located below the
overburden and range from 2-7 feet thick
AMCOL uses a mining process known as
backcasting where reclamation is concurrently
done by using the overburden and soils from
subsequent pits to fill the ones before them
By using this approach, the mine is reclaimed
as quickly as possible and “livespreading” the
topsoil provides the best seed-bed possible
Once the bentonite is exposed and cleaned,
further testing is done to confirm the grade
Often bentonite is field dried to save energy
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BENTONITE MINING
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100 TON HAUL WAGONSTRANSPORT THE BENTONITE
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PROCESSING FACILITIES
Once the quality of the bentonite has been
confirmed it is transported to processing facilities
COLONY, WYBELLE FOURCHE, SD
LOVELL, WY
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MANUFACTURING PLANTLOVELL, WY
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WYOMING SODIUM BENTONITE
High swelling clay
Ability to adsorb large quantities of water
Composed of many stacks of platelets like a stack of cards
Expands up to 20 times its volume
One inch3 covers 66 football fields
One inch high contains between 35,000-40,000 layers (stresses good mixing)
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CALCIUM BENTONITE & OTHER SODIUM BENTONITES
Calcium bentonite is found all over the world southeastern US
Calcium bentonites are not the high swelling type, low swelling
Due to the needle like structure, calcium bentonite does notprovide gel strength and fluid-loss control. No sealing
Calcium bentonite is used as floor sweep and oil dry products
Bentonite found in southwestern US is not as pure as the bentonite beds found in Wyoming and Montana. They can contain other minerals such as gypsym
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OTHER SOURCES OF BENTONITE
Low swelling sodium/calcium bentonite
California
Oregon
Utah
Texas
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Granular Products Dry Versus 48 Hour Swell in DI Water
COMPARISON WYOMING BENTONITE WITH OREGON
BENTONITE
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CALCIUM BENTONITE SODIUM BENTONITE
http://water.unsw.edu.au/site/research/biogeochemical-
processes/biogeochemical-processes-projects/radionuclide-waste-
containment/
http://www.dispersions-
pigments.basf.com/portal/basf/ien/dt.jsp?setCursor=1_554023
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DRILLING PRODUCTS & SERVICES
Drilling Fluids
Grouts
Sealants
Polymers
Foams & Additives
Well Rehabilitation Products
On-Site Engineering
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DRILLING FLUIDS
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EXTRA HELP WITH FLUID LOSS IN UNCONSOLIDATED
FORMATIONS
Increased Fluid Loss Control
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BARREL YIELD
Describes the number of barrels of a given viscosity bentonite slurry that can be made from a 1 ton of clay
SUPER GEL-X or VELOXITY-PRO High Yield Bentonite = 200-230 bbls
HYDRAUL-EZ HDD specialty bentonite = 165-185 bbls
PREMIUM GEL or PUREGOLD GEL API grade = 90 bbls
Examples
215 bbls x 42 gal = 9,030 gallons of slurry
185 bbls x 42 gal = 7,770 gallons of slurry
90 bbls x 42 gal = 3,780 gallons of slurry
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POLYMERS AND ADDITIVES
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THREE BASIC TYPES OF POLYMERS
Synthetic Polymer
INSTA-VIS PLUSINSTA-VIS DRYACCU-VIS
Modified Natural Polymer
REL-PACREL-PAC XTRA-LOWSUPER PACSUPER PAC XTRA-LOW
Natural Polymers
SUSPEND-ITPUREGOLD CLEANDRILLVARIFLO QD
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IMPORTANT ADDITIVES
DRILL-TERGE
CLAY CUTTER
CLAY CUTTER DRY
SUPER THIN
CETCO JOINT COMPOUND
PUREGOLD LUBE
MAGMA FIBER
MULTI-SEAL
MACRO-FILL
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WHY USE POLYMERS & ADDITIVES?
To enhance desired qualities of SUPER GEL-X or VELOXITY-
PRO drilling fluids
To adjust drilling fluids to soil conditions
To increase efficiency in drilling operations and increase
overall profits for drilling contractors
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FINE TO MEDIUM SAND
SUPER GEL-X and
REL-PAC XTRA-LOW
Drilling Fluid
MINIMAL Fluid Loss
Water or drilling fluid
with poor fluid loss
HIGH Fluid Loss
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GROUTS & SEALANTS
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GROUTS & SEALANTS
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GROUTING & SEALING - PURPOSE
To seal the annulus between the borehole and the well casing
To provide a low-permeability seal that will prevent the mixing of aquifers
To prevent the vertical migration of surface water
Sealing MaterialsUsed in conjunction with grout Used as a hole abandonment material
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GEOTHERMAL GROUTS
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CETCO ONLINE PRODUCT USAGE CALCULATORS
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The information contained herein supersedes all previous versions, and is believed to be
accurate and reliable. For the most up-to-date information, please visit www.CETCO.com.
CETCO accepts no responsibility for the results obtained through application of this
information. CETCO reserves the right to update information without notice.
REV 4-2014