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DRAFT BEER DISPENSERASSEMBLY&USEMANUAL

SAFETY FIRST! Read instructions completely

• Mixed gas can be dangerous.

• Flush chemical out of beer hose completely

before re-tapping keg.

Micro Matic has a policy of continuous improvement and reserves the right to change materials and specifications without notice.

00078-D0107 0107

-StoutBeers

PLEASE READ BEFORE USE

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CALLphysicianorpoisoncontrolcenterifproductisswallowed.If ingested,drinklargequantitiesofwatertodilutechemical.

WARNING EXPLANATION

1. NEVER exceed 60 P.S.I. 1. Most domestic draft beers are dispensed using a pressure of 12- 14 P.S.I. and most stout beers require a pressure of 38 P.S.I. Pressures above 50 P.S.I. will release the built-in pressure relief valve (PRV).

�. If the regulator PRV failed, the keg coupler PRV will release pre- venting the mixed gas from reaching the keg.

3. Keg valve installation and removal tools are available only to breweries. It is important only trained professionals perform maintenance and installation of valves. Improper installation can result in possible injury.

�. ALWAYS use a keg coupler and gas pressure regulator equipped with a pres- sure relief valve (PRV).

3. NEVER try to remove the valve in the keg.

1. The gas in the cylinder is 2200 P.S.I. and the keg is built to only withstand pressure to 60 P.S.I.

1. ALWAYS connect gas cylinder to regulator. NEVER connect gas cylinder directly to keg.

�. Gas cylinders can be unstable with the regulator mounted. The Regulator may break off if the cylinder falls on it. Dropping the cylinder may break the cylinder valve off and release the pressurized gas.

�. ALWAYS secure gas cylinder in an upright position. NEVER drop or throw gas cylinder.

3. If it becomes difficult to breathe and your head starts to ache, high levels of CO2 (carbon dioxide) may be present in the area. LEAVE THE ROOM IMMEDIATELY.

3. ALWAYS ventilate area after a leak.

1. The manual cleaning bottle is the most effective method for using the beer line cleaner. It creates the turbulent flow neces- sary to release beer stone, bacteria, and yeast build up in the beer line.

1. ALWAYS use cleaning chemical with the manual cleaning bottle.

�. Although CFP-1 is not caustic, the chemical can irritate eyes and skin.

�. ALWAYS wear safety glasses to protect eyes and rubber gloves for skin protec- tion. ALWAYS wash hands with soap and water after using chemical.

3. To ensure the freshest beer taste, flush chemical from beer line, coupler and faucet completely with cold water before re-tapping keg.

3. ALWAYS thoroughly rinse beer line and equipment. ALWAYS dispose of used chemical in accordance with federal and local regulations.

KEGOPERATION

MIXEDGAS

CLEANINGCHEMICAL

Beer line cleaner (CFP-1) when mixed with water is a clear, odorless liquid containing sodium carbonate.

ADDITIONAL AVAILABLE EQUIPMENT DRIP TRAYS

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BASIC CONVERSION KIT COMPONENTS

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KeyholeMountDP-6X4

NitrogenRegulatorDouble Gauge 842N

GuinnessCouplerUSystem

G408

DoorSpacerRK-DS4

GasHose4’ x 5/16” I.D553R

BeerHosewithFittings5’ x 3/16” I.D.547C60A

HexNutWasher759

GasHoseSnapClampsSNP-10

BeerHoseSnapClampSNP-6

Shank,Faucet&KnobAssembly

FaucetWrench4350-E

ShankMountDP-721D

EuropeanCouplerSSystem

7486E

Beer line cleaner (CFP-1) when mixed with water is a clear, odorless liquid containing sodium carbonate.

StoutFaucetLockSFL-100

CleaningKitCK-1100

4301

JESF-4

4334NA-3

Checkwithyourlocalgassupplierfora

mixedgasblendof75%Nitrogenand�5%

CO�.Requestitinanitrogencylinderwith

afemalevalve.

MIXED GASCYLINDER

KEGERATOR DOOR KIT - STOUTShank Hole Drilling

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AA

NOTE:Please see drip tray mounting instruc-tions for measurements before completing Step B.

BB

Screwdrivers (Flat Head & Phillips)

Pencil Tape Measure Crescent Wrench

1 1/8” Hole SawDrill & 1/4” Bit

Required Tools

Approx.

Tip: Begin cut outside stop-ping at inner liner. Complete cut from the inside.

Tip: Hold drill level to ground when drilling to ensure level shank hole.

NOTE: The faucet and shank can be mount-ed on the door or the side of the refrigerator.

Set to your own preference and refrigerator.

ASSEMBLY & USE MANUALDrip Tray Mounting Instructions

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KeyholeMountTrayDP-6X4

ShankMountTraysDP-721D

6”

12”

Single Shank Hole

1 1/4”

43/4”

11”

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KEGERATOR DOOR KIT - STOUTFaucet & Shank Mounting

�

DD

CC

EE

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Cut door spacer 1/8” - 1/4” shorter than door width.

Tip: Hold faucet in upright position while tighting shank nut. DON’T OVER TIGHTEN!

5’ is the proper restriction from keg to faucet.

Always make sure faucet is securely tightened to avoid leaks.

Squeeze, finger tight. Remove with pliers.

ASSEMBLY & USE MANUALNitrogen Regulator Mounting & Pressure Hose Connection

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FF

GG

The gas cylinder and regulator are usually placed inside

one of the corners of the refrigerator. The gas cylinder and

regulator can be located outside, with the gas line brought

through a drilled hole. It is important to store cylinders in

an upright position, away from sources of heat, and secure

with a chain or strap to prevent it from falling over.

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Regulator Hose Barb

REGULATOR

Snap Clamp

Gas Hose

“OFF”POSITION

KEGCOUPLER

Snap Gas Clamp Hose

WherecanIgetagascylinderfilled?

To retain the taste the breweries intended, nitrogenous beers need to be

dispensed with a 75% Nitrogen / 25% CO2 gas blend. This gas blend is

not correct for ales and lagers, as it will change the CO2 content and thus

the flavor of these beers. Cylinders for mixed gas can be purchased locally.

Inquire with the store you are getting your kegs from for a local source, or

look in your phone book under Gas or Welding supply stores.

NITROGENREGULATORMIXEDGAS

75% Nitrogen / 25% CO2

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KEGERATOR DOOR KIT - STOUTKeg, Temperature, Pressure, and Tapping

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14-15 lbs. 38˚ F

3035

I Keg Tapping

11 22“OFF” POSITION

“ON” POSITION

SetTemperature: WhattemperaturedoIneedtostoredraftbeerat?

Stout beers are best served at 42°F, and this temperature must be maintained all the way to the point of dispense

The air temperature in the refrigerator can fluctuate greatly when the door is opened. Check the “liquid” temperature of the beer by placing a glass of water in the refrigerator with a thermometer in it. Allow the water to chill for 24 hours, for an accurate reading of the “liquid” temperature.

Additionally, if the beer is being dispensed away from the refrigerator, the temperature of the dispensed beer should be monitored. This is to make sure 42°F temperature is being maintained all the way to the point of dispense. To check the dispense temperature, simply pour a beer into glass and use a thermom-eter to read the temperature.

3035

OPEN

11

“ON” POSITION

33

22

H

ADJUST PRESSURE

38 PSI 1. Open gas cylinder valve completely. 2. Set gas pressure clockwise. 3. Turn regulator valve to “on” position.

Setting gas Pressure

with thermometer

��

ASSEMBLY & USE MANUALHelpful Nitrogen Regulator Hints

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Closed

Open

E

G

A

F

D E

B

C

PARTSOFANITROGENREGULATOR

A.Output low pressure gauge (pressure to the keg)

B.Regulator adjustment screw

C. Adjustment lock nut

D. Shut-off valve

E. Nitrogen Nut (use to connect to cylinder)

F. High pressure gauge (pressure in cylinder)

HOWTOSETREGULATOROUTPUTPRESSURE

Once the regulator is securely attached to the gas cylinder:1. Close the shut-off valve (D) on output port of the regulator. �. Open the valve (G) on the gas cylinder completely.

3. Turn the regulator adjustment screw (B) clockwise until the desired

pressure is shown on the output pressure gauge (A).�. Open the shut-off valve (D) on output port of the regulator.

NOTE: Pressure for Stout beers is set at 38 PSI

HOWTOREPLACEANEMPTYGASCYLINDER

1. Close cylinder valve by turning clockwise “G”.�. Close shut-off valve “D”.3. Remove regulator from empty cylinder “E”.�. With cylinder valve “G” in closed position, reattach regulator to cylinder at “E”. (Check condition of regulator stem gasket/o-ring.)5. Open valve “G” all the way. (This is important because the cylinder valve seals in two places.)�. Open shutoff valve “D”.7. Check gauge pressure “A” (38 PSI) and adjust if necessary.

HOWMANYKEGSOFBEERCANBEDISPENSEDOUTOFAGASCYLINDER?

As a general rule of thumb, it takes about a 3/4 Lb of Nitrogen to dispense a 1/4 barrel of stout beer and a 1 - 1/2 Lb of mixed gas to dispense a 1/2 barrel of stout beer. The table below lists the approximate number of kegs dispensed from each size of gas cylinder.

CylinderSize 1/�BarrelsperCylinder5poundcylinder 3�0poundcylinder 13

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KEGERATOR DOOR KIT - STOUTCoupler Components

10

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G�0�

“U”System

7���E

“S”System

Item PartNo. Description1 B�0� Thread Adapter2 703-1�1 Non-Return Valve3 703-��5 Handle Assembly4 707-101 Handle Hinge Pin5 733-0�0 Pressure Relief Valve Assembly6 10�-�0� Main Gasket7 70�-1�1 Probe8 �01-03� Non-Return Valve with Insert9 5��E Hose Nipple10 �7� Hex Nut11 75� Washer12 10�-�11 Probe O-Ring13 10�-5�� Body O-Ring14 733-30� Check Valve Retainer

Item PartNo. Description1 10�-5�� Check Ball Retainer2 10�-5�7 Check Ball3 733-3�3 Probe4 10�-5�� Probe Seal5 �03-011 Blue Handle Assembly6 733-3�3 Hinge Pin7 733-0�0 Pressure Relief Valve Assembly8 10�-5�1 Body Washer9 �0�-3�1 Hose Nipple10 �7� Hex Nut11 10�-530 Check Valve12 10�-5�� Body O-Rings (Two Required)

1

2

3

4

12

10 9 11

87

6

5

1

14

2

13

10 9 11 8

6

12

7

5

4

3

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ASSEMBLY & USE MANUALKeg Specifications & Stout Faucet Components

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JESF-�

12

3

4567

8

9

10

1112 13

141516 17

18

Item PartNo. Description1 100-��� Threaded Rod2 100-��3 Knurled Nut, Chrome3 100-��� Chrome Cam4 100-30� Roll Pin5 100-��1 Bonnet6 100-��7 Cushion7 100-��0 Top Cap, Chrome8 100-��3 Locator9 100-��� Spindle Spring10 100-375 Spindle Assembly11 100-��5 Collar12 100-��� Diaphragm13 �31� Faucet Coupling Washer14 100-�� Spout O-Ring15 100-3� Restrictor Disc16 100-33 Flow Straightener17 R1000 Disc & Flow Straightener18 100-3� Spout

1/�KegCAPACITY

Gallons 15.5 Ounces 1984 Cases 6.8 # of 12 oz. beers 165

DIMENSIONS

Height 23.3” Diameter 17.0”

WEIGHT

Full (lbs) 160.7

Empty (lbs) 29.7 NOTE:These dimensions and weights may vary slightly as result of differences between keg manufacturers.

The restrictor disc must be cleaned frequently to remove any buildup that may clog the tiny holes in the disc.

Pour

Readytopour:Startwithabeercleanglassthathasbeenwettedincoldwater.

KEGERATOR DOOR KITHow To Pour The Perfect Glass Of Stout Beer

1�

1. Place the glass at a 45°angle, one inch below the faucet. Do not let the glass touch the faucet. Pull forward and down on the tap handle.

�. After the glass has reached 3/4 full, close the faucet com-pletely in one quick motion.

3. Then place the glass on the bar counter and leave to settle.

�. Once the surge has settled open the faucet by pushing back and fill the glass to the brim by pouring the remaining beer straight into the middle of the glass. Close the faucet complete-ly in one quick motion.

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Temperature: 42º F Pressure: 38 PSI Clean: Before New KegQuickChecklist:

Cream

CommonDraftProblems Improper Pour

WildBeerBeer, when drawn, is all foam, or too much foam and not enough liquid beer

FlatBeerFoamy head disap-pears quickly; beer lacks brewery fresh flavor

FalseHeadLarge soap-like bub-bles, head dissolves very quickly

Too warm

Too cold

Too high Needs cleaning Check Pour

Too low Needs cleaning

Too warm Too low Check PourHouseholddetergentand dust

Detergentfilm inside of glass

Ice inside of glass

Condition Temperature Pressure Equipment Glassware