Dp1515 Parts Manual

Order Number: MGCS050603S0

Digital Imaging SystemsDP-1515P

[ Version 1.2 ]

Please file and use this supplement manual together with the DP-1520P/1820P/1820E Parts Manual, OrderNo. MGCS050606CO.

This service information is designed for experienced repair technicians only and is not intended for use by the general public.It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product.Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or repair the product or products dealt within this service information by anyone else could result in serious injury or death.

WARNING

© 2006 Panasonic Communications Co., Ltd. All rights reserved. Unauthorized copying and distribution isa violation of law. Published in Japan.

General Annotations

1. Panasonic Digital Document Company and other Panasonic Sales Companies reserve the right to change any information enclosed herein without prior notification. (This includes, but is not limited to, parts pricing, availability, and text)

2. Electrical parts supplied may include previously used components.

3. Important Safety Noticet for safety.d parts.

C" indicates

is item. After be available for the type of ntion.

ability" for yourof the unit or the standard

s).

owing

lly the melting h temperatureusing higher ent solder splash

F/600 C).

PCBs.

2

Components identified by a mark, have special characteristics importan When replacing any of these components, use only manufacturer’s specifie

4. In New Parts column, "N" indicates part is used only in DP-1515P model, " part is used in previous models.

5. In Remarks column, "PM" indicates “Preventive Maintenance Part".

6. In Remarks column, "RTL" indicates that the Retention Time is limited for th the discontinuation of this assembly in production, the item will continue to a specific period of time. The retention period of availability is dependant on assembly, and in accordance with the laws governing part and product rete After the end of this period, the assembly will no longer be available.

7. This “Unit" which includes other itemized parts is provided as “Limited Avail convenience, and will only be offered for up to 3 years after the production ceases. However, the individual contents of the assembly will be available f period.

8. This Product Uses Lead (Pb) Free Solder Printed Circuit Boards (PCB Information regarding Lead-Free (PbF) solder;

Distinction of PbF PCB:PCBs (manufactured) using lead free solder will have a mark follthe PCB part numbers in a label on the PCB.

Caution: Pb free solder has a higher melting point than standard solder; typica

point is 50 - 70 F (30 - 40 C) higher. Please use a soldering iron wit control and adjust it to 700 20 F (370 10 C). Exercise care while temperature soldering irons, do not heat the PCB for too long to prev or damage to the PCB.

Pb free solder will tend to splash when heated too high (about 1100 ECO SOLDER M705 (available from Senju Metal Industry Co., Ltd.;

URL: http://www.senju-m.co.jp) is recommended when repairing PbF

http://www.senju-m.co.jp

http://www.senju-m.co.jp

3

General Annotations

9. Important Notice (especially in those countries belonging to the European Union):

This product is fully compliant with the national laws transposed from the EU Directive on the restriction of the use of certain hazardous substances (RoHS) in electrical and electronic equipment, effective 1st July 2006 in the EU countries.

In order for the product to comply with the RoHS Directive, the six particular substances (lead, mercury, cadmium, hexavalent chromium, polybrominated biphenyls, and polybrominated diphenyl ethers) have been either totally eliminated or limited to the concentration level below maximum allowed. Consequently spare parts have been changed to RoHS-compliant parts where applicable.

Due to spare parts application of RoHS legislation, non-compliant spare parts cannot be used to repair compliant products put on the EU market on or after 1st July 2006. Please therefore make sure to order and use RoHS-compliant spare parts listed in this manual.

The contents of this Parts Manual and the Specifications are subject to change without notice. Panasonic Communications Co., Ltd. reserves the right to make improvements in the product design without reservation and without notice.Published in Japan.

Precautions

Power and Ground Connection CautionsEnsure that the plug connection is free of dust. In a damp environment, a contaminatedconnector can draw a significant amount of current that can generate heat and eventuallycause fire if left unattended over an extended period of time.

Always use the power cord provided with your machine. When an extension power cord isrequired, always use a properly rated cord.

120 V/15 A or AC 220 - 240V/10 AIf you use a cord with an unspecified current rating, it may be underrated, and the machine, or plug may emit smoke, orbecome hot to the touch.

Do not attempt to repair, pull, bend, chafe or otherwise damage the power cord. Do notplace a heavy object on the cord. A damaged cord can cause fire or electric shocks.

Never touch a power cord with wet hands. Danger of electric shock exists.

If the power cord is damaged, or insulated wires are exposed, contact the authorized Panasonic dealer for a replacement. Using a damaged cord can cause fire or electric

Stop operation immediately if your machine emits smoke, excessive heat, unusual noise, orabnormal smell, or if water is spilt onto the machine. These conditions can cause fire.Immediately switch Off and unplug the machine, and contact the authorized Panasonic .

Do not disconnect or reconnect the machine while the power switch is in the On position.Disconnecting a live connector can cause arcing, consequently deforming the plug andcause fire.

When disconnecting the machine, grasp the plug instead of the cord. Pulling on a cordforcibly can damage it, and cause fire, or an electric shock.

When the machine is not used over an extended period of time, switch it Off and unplug it.If an unused machine is left connected to a power source for a long period, degraded insulationcan cause electric shocks, current leakage or fire.

Be sure to switch Off, and unplug the machine before accessing the interior of the machinefor cleaning, maintenance or fault clearance. Access to a live machine's interior can causean electric shock.

For Your SafetyTo prevent severe injury and loss of life, read this section carefully before servicing the Panasonicmachine to ensure proper, and safe operation of your machine.

This section explains the Warnings and Cautions used in the machine and/or this manual.

WARNING: Denotes a potential hazard that could result in serious injury or death.

CAUTION: Denotes hazards that could result in minor injury or damage to the machine.

This section also explains the Warnings and Cautions used in the machine and/or this manual.

These symbols are used to alert operators to a specific operating procedurethat must not be performed.

These symbols are used to alert operators to a specific operating procedurethat must be emphasized in order to operate the machine safely.

WARNING

Please ensure that the machine is installed near a wall outlet, and is easily accessible.

shocks.

dealer.

4

Once a month, unplug the machine and check the power cord for the following. If you notice any unusualcondition, contact your authorized Panasonic dealer.

The power cord is plugged firmly into the receptacle.The plug is not excessively heated, rusted, or bent.The plug and receptacle are free of dust.The cord is not cracked or frayed.

Operating SafeguardsDo not touch areas where these caution labels are attached to, the surface may be very hot and may causesevere burns.

Do not place any liquid container such as a vase, or coffee cup on the machine. Spilt water can cause fire orshock hazard.

Do not place any metal parts such as staples or clips on the machine. If metal and flammable parts get into themachine, they can short-circuit internal components, and cause fire or electric shocks.

If debris (metal or liquid) gets into the machine, switch Off and unplug the machine immediately.Operating a debris-contaminated machine can cause fire or electric shock.

Do not try to alter the machine configuration or modify any parts. An unauthorized modification can causesmoke or fire.

Consumable SafeguardsNever dispose of toner, toner cartridge, or a waste toner container into an open flame. Toner remaining in thecartridge/bottle can cause an explosion, burns and/or injuries.

Keep button batteries/stamp out of the reach of children to prevent chocking or poisoning. If a buttonbattery/verification stamp is swallowed accidentally, get medical treatment immediately.

Installation and Relocation CautionsDo not place the machine near heaters or volatile, flammable, or combustible materials such as curtains thatmay catch fire.

Do not place the machine in a hot, humid, dusty, or poorly ventilated environment. Prolonged exposure tothese adverse conditions can cause fire or electric shocks.

Place the machine on a level and sturdy surface that can withstand the weight of the machine. Refer to the Specifications section for the weight of the machine.If tilted, the machine may tip-over and cause injuries.

When moving the machine, be sure to unplug the power cord from the outlet. If the machine is moved with thepower cord attached, it can cause damage to the cord which could result in fire or electric shock.

CAUTION

When relocating the machine, remove the toner and/or developer, and pack the machinee with properpacking materials for shipping.

Notice: California only:This product contains a CR Coin Cell Lithium Battery which contains Perchlorate Material - special handling may apply.See www.dtsc.ca.gov/hazardouswaste/perchlorate

5

www.dtsc.ca.gov/hazardouswaste/perchlorate

Do not place a magnet near the safety switch of the machine. A magnet can activate themachine accidentally resulting in injuries.

Do not use a highly flammable spray or solvent near the machine. It can cause fire.

When copying a thick document, do not use excessive force to press it against thedocument glass. The glass may break and cause injuries.

Never touch a labeled area found on or near the heat roller. You can get burnt. If a sheetof paper is wrapped around the heat roller, do not try to remove it when it is hot, to avoidinjuries or burns. Switch Off the machine immediately, and wait until it cools down.

Do not use conductive paper, e.g. folding paper, carbonic paper and coated paper. Whena paper jam occurs, they can cause a short circuit and fire.

Do not place any heavy object on the machine. An off-balance machine can tip-over orthe heavy object can fall, causing damage and/or injuries.

Keep the room ventilated when using the machine for an extended period of time tominimize the ozone density in the air.

When copying with the document cover open, do not look directly at the exposure lamp.Direct eye exposure can cause eye fatigue or damage.

Pull out paper trays slowly to prevent injuries.

When removing jammed paper, make sure that no pieces of torn paper are left in themachine. A piece of paper remaining in the machine can cause fire. If a sheet of paper iswrapped around the heat roller, or when clearing a jammed paper that is difficult orimpossible to see, do not try to remove it by yourself. Doing so can cause injuries orburns. Switch Off the machine immediately, and wait until it cools down.

If accessing the inner components of the machine to clear misfed paper, etc., exercise care not to touch heated areas, or you may get burned.

CAUTION

Consumable Safeguards

Never throw a toner cartridge into an open flame. Toner remaining in the cartridge cancause an explosion and you can get burnt.

Never throw toner, a waste toner container, or a toner cartridge into an open flame. Itcan cause an explosion and you can get burnt.

Keep button batteries out of the reach of children. If a button battery is swallowedaccidentally, get medical treatment immediately.

Never heat the OPC Drum, or scratch its surface. A heated, or scratched drum can behazardous to your health.

Do not mix new and old batteries at the same time, or batteries can burst or leak,causing fire or injuries.

Be sure to use the specified type of batteries only.

Ensure that batteries are installed with correct polarity. Incorrectly installed batteries canburst or leak, resulting in spillage or injuries.

WARNING

CAUTION

6

Table of Contents

7

Exploded View & Parts List ....................91.1. Destination Codes ....................................91.2. Cover Assembly......................................101.3. Scanner Unit ...........................................141.4. Control Panel Unit...................................161.5. Electrical Parts........................................181.6. Hopper Unit.............................................201.7. Drum Unit................................................221.8. Drive Unit ................................................241.9. PC Boards/Harnesses ............................261.10. Packing and Accessories

(For China)..............................................301.11. Packing and Accessories

(Except China) ........................................32

8

memo

DP-1515P

1 Exploded View & Parts List1.1. Destination Codes

Code Destination Code DestinationPB, PB2 Kuwait; Egypt; Bahrain; Oman PME Italy

PBE UK PP, PP2 Russia; Ukraina; MoldovaPK China PU, PU2 Mexico

PM, PM2Berkeley; Pakistan; Nigeria; Algeria; Tunisia; Kenya; Morocco; Ghana;South Africa

PY, PY2 Saudi Arabia; UAE; JordanPPE East EuroPS Turky

9SEPT 2006Ver. 1.2

DP-1515P1.2. Cover Assembly

Safety Mark

Ref. No. Part Number Part Name New

Parts Remarks Destination

107 DZJE001281 Plate, Rear Document N All

109PJZNF3060PB

Assembly, Document Plate N

PB, PM, PP, PY, PS, PB2, PBE, PM2, PME, PP2, PY2, PPE

PJZNF3060PK PKPJZNF3060PU PU, PU2

10SEPT 2006Ver. 1.2

DP-1515PA C D EB

8

1

3

4

5

6

7

222

Fig. 1 Cover Assembly (1/2)

Y3

X8

121

Q8

126

2841

2841X8

125

128

129

124

133

Y3

123

120

Q8

122

103

W9105

102

104

106X2

X2

X2

132

116

S6Y3

117 Y3

110

113X8

101

S6

112

Y3

114

109

127

107

131

2832

2910

11SEPT 2006Ver. 1.2

DP-1515P

Safety Mark



201 DZMA004795 Cover, Front Door N All240 PJKPC0043Z Sheet Cover LAN I/F N All

12SEPT 2006Ver. 1.2

DP-1515PA C D EB

8

1

3

4

5

6

7

222

Fig. 2 Cover Assembly (2/2)

X8

Y3

219

Y3

213

202

203

210

206

204Y1

208

938

232 211

226

228229

207

X8

205

215

S6

218

214

Y3

Y3

217

S6

Q8216

220

201

209

236

224

227

952

240

238Y11

Y2

Y2

237

239

233

13SEPT 2006Ver. 1.2

DP-1515P1.3. Scanner Unit

Safety Mark



427DZHP010628R

CCD Unit N AllPJZNF3100PK

14SEPT 2006Ver. 1.2

DP-1515PA C D EB

8

1

3

4

5

6

7

222

Fig. 4 Scanner Unit (2/2)

Y3

Y3

419

420

421

422

Y3

421

420

Y3

423

420

J6

417

J6

2829

418

409

408

408

408

415

409

416

407

Y3

X8

413

408

412

414

X8

412

Y2

406

X4

Y3

Y3

425

2811

424

2830

429

404

Y3

4242834

425 402404

Y3

403405

430428

401

420

Y3

426

410

410

411

A

A

308

308

427

15SEPT 2006Ver. 1.2

DP-1515P1.4. Control Panel Unit

Safety Mark



501PJGPC0046Y

Window, Panel NPK

PJGPC0046Z Except PK

502DZJE001276

Cover, Panel NPK

DZJE001274 Except PK503 DZJE001275 Holder, Battery N All510 DZKB000948 Keys, Numerical N All515 DZNA001142 Lamp, Active N All537 DZJE001273 Cover, Aperture N All

538PJYPF3060PU

Assembly, Control Panel NExcept PK

PJYPF3060PK PK2904 DZEC103987R PC Board, PNL1 N All2905 DZEC103988R PC Board, PNL2 N All2906 DZEC103989R PC Board, PNL3 N All

16SEPT 2006Ver. 1.2

DP-1515PA C D EB

8

1

3

4

5

6

7

222

Fig. 5 Control Panel Unit

2924

681

Q8

507

509

29162917

681

X8

2923

521

522

S6

681

529530

A

516

A

X8

517518

520

X8

539

501

502

503

510

515

519

537538

2904

29052906

17SEPT 2006Ver. 1.2

DP-1515P1.5. Electrical Parts

Safety Mark



829

LPA3612F-R

LSU Unit N

PB, PK, PM, PP, PU, PY, PU2

LPA3612F-BRPS, PB2, PBE, PM2, PME, PP2, PY2, PPE

2801Depends on Destination

PC Board, SCSee Sect. 1.9 PC Boards

2802 DZEC104001R PC Board, SPC N All

18SEPT 2006Ver. 1.2

DP-1515PA C D EB

8

1

3

4

5

6

7

222

Fig. 8 Electrical Parts

Y3

Y3

Y4

824

Y4

823

815

825

680681

Y3

817

681

3116

808

814Y3

807818

Y3

X3

801

Y3 Y3680

X3

802

940830

Y3

Y3810

816828

X43128

X3

Y32804

Y6

Y3826

809

X3

829

681

Y3

803

Y3

806

3116

Y3

806812

813Y3

2802

2801

2806

2901

937

819

941

820

939

A C D EB

8

1

3

4

5

6

7

222

Fig. 8 Electrical Parts

Y3

Y3

Y4

824

Y4

823

815

825

680681

Y3

817

681

3116

808

814Y3

807818

Y3

X3

801

Y3 Y3680

X3

802

940830

Y3

Y3810

816828

X43128

X3

Y32804

Y6

Y3826

809

X3

829

681

Y3

803

Y3

806

3116

Y3

806812

813Y3

2802

2801

2806

2901

937

819

941

820

939

19SEPT 2006Ver. 1.2

DP-1515P1.6. Hopper Unit

Note:Common Part as DP-1820E/1820P/1520P.

Safety Mark



1208

DZJE001180

Holder, Rear Bottle

CPBE, PME, PS(See Note)

DZJE001280 N

PB, PK, PM, PP, PU, PY, PPE, PB2, PK, PM2, PP2, PU2, PY2

1216

DQ-TU10J-PB

Assembly, Toner Bottle

CPM(Available as Sales Item)

PBE, PME, PS(See Note)

DQ-TUJ5K-PK N


1217

DZJA001422

Hopper Unit


PJZYF2122PK N


20SEPT 2006Ver. 1.2

DP-1515PA C D EB

8

1

3

4

5

6

7

222

Fig. 12 Hopper Unit

1202

1201

X9

1212

1213

1209

1203

X6

1216

1208

1217

21SEPT 2006Ver. 1.2

DP-1515P1.7. Drum Unit


Safety Mark



1403

DQ-H60J-PU

Drum, OPC

CPM(Available as Sales Item)

PBE, PME, PS(See Note)

DQ-HJ60K-PK N


1448 PJZYF212H00 Assembly, OPC Frame N All1449 PJZYF212G00 Assembly, Process Unit N All1452 PJMZC0003Z Sheet N All

22SEPT 2006Ver. 1.2

DP-1515PA C D EB

8

1

3

4

5

6

7

222

Fig. 14 Drum Unit

14341430

1401

1418

1419

14191418

1417

1416

1404

1420

1442

2837

1402 1405

1439

1410

1408

1425

1426

1422

1424

2836

1447

1454

1413

1412

1412

1411

1445X9

1407

1414

X3

14141415

1450

1409

1421

14281427

14321431

14511435

1443

1441

14441440

14401437

14331438

1436

1429

X3

1455

1403

2807

1449

1448

1452

23SEPT 2006Ver. 1.2

DP-1515P1.8. Drive Unit


Safety Mark



1535

DZLN000007

Joint, OPC


PJDIC0014Z N


1540

DZTY000311

Assembly, Main Drive


PJZWF3060PK N


24SEPT 2006Ver. 1.2

DP-1515PA C D EB

8

1

3

4

5

6

7

222

Fig. 15 Drive Unit

1554

Y3

1503

1539 2822

28222822

15061522 1510

1519 15201521

X81516

Y3

1524

1530

1526

153115321550

1547K5

1534

1546

1537

J8

1533

15381548

1549

1514

1536

1513 934

1545

Y3

680

681

Y3

1541

Y3

680

1527

1529

15281524

1523

1525

1515

1501

Y3

X8

1511

1544

X8

Y9

1555

1518

15051504

1517

1502

1506

1508

1509

1507

1503

1552

1551

1553

1525

131

1540

1535

1542

25SEPT 2006Ver. 1.2

DP-1515P1.9. PC Boards/Harnesses

Safety Mark



2801

PJWPF3060PU

PC Board, SC N

PU, PU2DZEC103997RPJWPF3060PB PB, PY, PB2,

PBE, PY2DZEC103998RPJWPF3060PP

PP, PP2, PPEDZEC103999RPJWPF3060PK

PKDZEC104000RPJWPF3060PM

PM, PM2, PMEDZEC104010RPJWPF3060PS PS

2802 DZEC104001R PC Board, SPC N All

2814 DZFP002105 Harness, LSU 2 NPS, PP2, PPE, PB2, PBE, PM2, PME, PY2

2826 DZFP002104 Harness, LSU 1 NPS, PP2, PPE, PB2, PBE, PM2, PME, PY2

26SEPT 2006Ver. 1.2

DP-1515PA C D EB

8

1

3

4

5

6

7

222

Fig. 28 PC Boards/Harnesses (1/2)

SC ( 2801 )

RLB (2804)

SPC ( 2802 )

CN22CN21

CN30

CN25 CN28 CN29 CN27

ADF (2846)

CN173

2831

CN172CN1712830 2833

CN722

CN723

CN712

CN715

CN727

CN702 CN708

CN701

CN707 CN706

CN655

CN656 CN657

CN717

CN650

CN726

CN703

CN51

CN53

CN57CN66

CN52 CN55

CN709

CN721

CN720

CN719

28142843

2823281531382825

2861

28282818

2819

2811

2816

2815

2820

2818

2821

2821

2822

2820

2829 2817

2815

2816

2826

2810

2827

28272848

2849

284928502851

27SEPT 2006Ver. 1.2

DP-1515P

Safety Mark



2904 DZEC103987R PC Board, PNL1 N All2905 DZEC103988R PC Board, PNL2 N All2906 DZEC103989R PC Board, PNL3 N All

28SEPT 2006Ver. 1.2

DP-1515PA C D EB

8

1

3

4

5

6

7

222

Fig. 29 PC Boards/Harnesses (2/2)

PS (2901)

PNL1 ( 2904 )

2911 2912

2912

2815

2815

2913

2833

2914

2925

2815

2815

2916

2923

2917 2924

CN223CN220

CN501

CN500

CN12

CN11

CN10

CN1

CN2

CN3

CN504CN502

CN234

CN233 CN231

CN230CN232

PNL3 ( 2906 )

PNL2 ( 2905 )

2917 2916

29242923

CN253 CN252

CN5

5192810

29SEPT 2006Ver. 1.2

DP-1515P1.10. Packing and Accessories (For China)

Safety Mark



3405 PJPGC0392Z Box N PK3409 PJQRC0111Z Installation Instructions N PK

3418 PJQMC0475Z Operating Instructions N PK

3422 PJQXC0069Z Sheet, Appendix N PK

30SEPT 2006Ver. 1.2

DP-1515PA C D EB

8

1

3

4

5

6

7

222

Fig. 34 Packing and Accessories

3414

3402

3419

3419

3411

3411

3413

3412

3411

3411

3406

3420

3421

3417 3405

3409

3418

3422

31SEPT 2006Ver. 1.2

DP-1515P1.11. Packing and Accessories (Except China)

Safety Mark



3405PJPGC0391Z

Box N

PB, PM, PP, PY, PS, PB2, PBE, PM2, PME, PP2, PY2, PPE

PJPGC0393Z PU, PU2

3409 PJQRC0112Z Installation Instructions N

PB, PM, PP, PU, PY, PS, PB2, PBE, PM2, PME, PP2, PU2, PY2, PPE

3410 PJQQC0050Z Quick Guide NPB, PY, PB2, PY2

3418

PJQMC0473Z

Operating Instructions N

PB, PM, PY, PB2, PBE, PM2, PY2, PPE

PJQMC0474Z PU, PU2PJQMC0476Z PP, PP2PJQMC0688Z PMEPJQMC0689Z PS

3422 PJQXC0069Z Sheet, Appendix N

PB, PM, PP, PU, PY, PS, PB2, PBE, PM2, PME, PP2, PU2, PY2, PPE

32SEPT 2006Ver. 1.2

DP-1515PA C D EB

8

1

3

4

5

6

7

222

Fig. 34 Packing and Accessories

3414

3413

3412

3406

3420

3421

3417

3405

3411

3411

3411

3411

3409

3410

3418

3422

33SEPT 2006Ver. 1.2

DZZSM00319

Dp1515 Parts Manual

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