OIL & GAS

DOWNSTREAMASSET OPTIMISATION AND COMPLIANCE FOR PROCESS INDUSTRIES, STORAGE AND DISTRIBUTION

COSTAIN DOWNSTREAM SERVICESCost effective and risk managed asset optimisation and compliance for process industries, storage and distribution.

REFINERIES AND PROCESSING PLANTS Front End Solutions and Engineering

Procurement and Construction Management

Operations & Maintenance Support

T&I Services

Risk Based Integrity Management

Engineering Term Services

Functional Safety Assessment

STORAGE AND DISTRIBUTION Tank and Pipeline Operations & Maintenance

Jetty Maintenance and Integrity Assurance

COMAH Compliance Assurance

Tank Cleaning, Inspection, Engineering and Repair

Accredited Process Safety Training Programme

AccreditedConfinedSpaceTraining

VALUE ADDED ASSET MANAGEMENT TO PROVIDE COST EFFECTIVE REGULATORY COMPLIANCE:

FRONT END SOLUTIONS

EPC AND PROJECT MANAGEMENTCostain has extensive EPC experience of working collaboratively with clients, suppliers and sub-contractors todeliverassetturnarounds,modification,improvementandreplacement.Weprovidetechnicalsolutionsandengineeringservicesforoff-sites,utilities,effluenttreatment,powerandtankagefacilities.

Costain manages fast track schedules on major projects by optimising:

Design and supply packages for equipment and plant

Use of local equipment suppliers, engineering, fabrication and construction services

International procurement of specialist equipment and services

Construction management and site supervision

ASSET INTEGRITY AND ASSET MANAGEMENT PLANNING

INDUSTRIAL SERVICESTrainedandqualifiedteamofferinghighqualityhazardousenvironmentindustrialcleaning and support services:

T&I support services with teams of 200 people regularly provided

Waterjettingupto2,750bar

Expertiseinconfinedspaceworkingincludingtheprovisionofrescueteams

Hazardousandnon-hazardouswastemanagementinsolid,liquidorsludgeform

FleetofADRcompliant,lowflashpoint,vacuumationvehicles

Open and closed grit blasting, soda blasting

Fire watchers, hole watchers and safety attendants

Culvert cleaning, cleaning and de-silting of interceptors, pump and catch pits

Tank bund cleaning

Concept Evaluation and Selection

Option Identification and Screening

PROCESS ENGINEERS

TECHNOLOGY SPECIALISTS

MACHINERY ENGINEERS

TECHNICAL SAFETY AND ENVIRONMENTAL SPECIALISTS

PLANT DESIGN AND LAYOUT

MATERIALS ENGINEERS

COST ESTIMATORS

CONSTRUCTION SPECIALISTS

Cost and Schedule Estimating Process and

Energy Optimisation

Technology Risk Management

Transport Modularisation and Constructability

Risk Identification and Assessment

Value Management/ Functional Analysis

Layout Studies and Plot Plan Development

Major Process Hazard Analysis

and Coarse QRA

Environmental / BAT Assessment /

Legislative Review

Condition monitoring beyond the normal

inspection techniques to full evaluation of

assets in use.

API 570 inspection techniques to risk assess

pipe layouts and using ultrasonic non-destructive pipe inspection.

Extensive experience of tank inspections utilising

EEMUA 159 Guidelines and associated risk assessments

allowing us to optimise repairs and extend the

operational life of tanks.

CAPABILITIESConcept and Option Development Front End Services

FEED Functional Safety Assessment

EP(m) Risk Based Asset Management

Term Services Technical Authority Assurance

CAPABILITIESOperations & Maintenance COMAH Compliance Assurance

Jetty Maintenance and Integrity WasteManagement

Integrity Management and Asset Management Plans Full Tank Cleaning, Inspect & Repair Capability

Pipeline Engineering, Operations and Maintenance

REFINING AND PROCESSING PLANTS STORAGE AND DISTRIBUTION

OPERATIONS OF TANK FARMS, PIPELINES AND JETTIESProvisions of operatives trained and

certifiedascompetentonCOMAHfacilities

Focus on Process Safety Management with accredited in-house training

Asset Optimisation reviews including full Asset Management Planning

HSE and EA operation compliance assurance

RISK BASED INTEGRITY MANAGEMENT AND ENGINEERING Condition monitoring beyond the normal

inspection techniques to full evaluation of assets in use

API570inspectiontechniquestoriskassesspipe layouts and using ultrasonic non-destructive inspection

TankinspectionstoEEMUA159Guidelinesand associated risk assessments giving optimised repairs

ENGINEERING SERVICESCostain has wide ranging experience of projects for the Oilrefiningindustry,including:

Revamps and expansions of existing facilities

Engineering services as part of a site term agreement

Acid gas removal and sulphur recovery

Light and heavy ends fractionation

Gasoline and diesel quality upgrading

VOC abatement

Lubeoilrefining

MECHANICAL

PIPING

INSTRUMENT

ELECTRICAL

CIVIL AND STRUCTURAL

Vendor SAT & SATInstrumentation

EEMUA159,API653Cryogenic columns

PDMS & AutoCADHeat exchangers

SIL assessmentPressure vessels

SmartplantRotating equipment

DCS & ESD system designFixedandfloatingrooftanks

STORAGE ASSET MANAGEMENT

CleaningOperations outsourcing

COST EFFECTIVE

TANK ASSET MANAGEMENT

Management of aging assets

CoMAH complianceInspection and

report interpretation

“Fitness for Service” review

Tank design, engineering and construction

Civil engineering

Tankage and pipework modifications

Review, installation and upgrade of SIL rated control systems

Lining repair or replacement

Recommission

Repair engineering and on-site delivery

EPC / EPC(m)

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DOWNSTREAM ENGINEERING CAPABILITY

NATIONAL REFINERY, STORAGE AND DISTRIBUTION PROJECT DELIVERYCONOCOPHILLIPS TEESSIDE OIL TERMINAL VOC RECOVERY PROJECTFollowing the successful completion of the front end engineering design development (recognised as ‘Best in Class’ by independent audit), Costain was awarded a follow-on contract for the engineering design, procurement, construction and commissioning of the VOC Recovery Project.

Design and installation of facilities to collect 100% of the vapour displaced during ship loading (previously discharged direct to atmosphere)andtorecoveraminimumof85%of the non-methane volatile organic compounds, significantlyreducingtheenvironmentaldischargesofhydrocarbonsincludingbenzene.

STANLOW OIL REFINERY ATermServicesagreementcoveringsignificantfront-end engineering and estimation of material and labour costs. Small to large detailed design packages,±30%and±10%estimates,procurementco-ordination and construction management. Projectsrangedfrom25to100,000manhours.

Major projects completed as part of the term services agreement include:

Lube oil additive plant projectRevamp of oil manufacturing plantEngineering design and construction

supervision of HDS revamp Debottleneckingofanethylbenzeneunit

TOTAL LINDSEY OIL REFINERY Project management, engineering design and procurement.

FLARE GAS RECOVERY

Installationofaflaregasrecoverycompressor and auxiliary equipment ontherefinerystage1and2flaresystems. Reduces the requirement fortherefinerytoimportnatural gas as a fuel.

FREON REPLACEMENT

Replacement of refrigerant on the refinery’scryogenicunit.Thenewrefrigeration package, which will use propane as a replacement for Freon, has been designed so that it can be manufactured off site in a modular format and installed with minimal disruption to production on site.

OPA – TANK TURNAROUNDSCostain manage the tank inspection and compliance programme for the OPA150tanksspreadaround14sites.

DecommissionCleaningLining removal if requiredInspection and interpretationRisk based reviewEngineering and delivery of repairs

andmodificationsRecommissioning

TOTAL LINDSEY OIL REFINERYProvisionofT&Isupportservicesfor2015turnaroundIndustrial cleaning servicesConfined spaces and fire watchers

Recruitment,verificationandtrainingRamp up of 100 people for six week T&IConfinedspaceentry

OPA – OPERATIONSOperation and maintenance of the Government

Pipeline and Storage System 14 CoMAH sites and 2,000km of pipeline , plus jetties and road loading.

Full local management and operative teamsCOMAH compliance programme Site improvement plansCompetence management systemManagement of aging assets Pipe and tankage improvement projectsProcess safety training programme

Manchester // Teesside // Aberdeen // London // Maidenhead // Immingham

www.costain.com oilandgas@costain.com +44 (0) 161 910 3444

UPSTREAMSUBSEA

FLOATINGTOPSIDES

MIDSTREAMGAS PROCESSING

GAS STORAGETRANSMISSION &

DISTRIBUTIONLNG IMPORT

DOWNSTREAMREFINERIES &

PROCESSING PLANTSSTORAGE &

DISTRIBUTION

COSTAIN OIL & GASPROJECT DELIVERY CENTRES

WE DELIVER INTEGRATED SOLUTIONS ACROSS THE FULL ASSET LIFECYCLE. 960PEOPLEACROSS PROCESS SECTORS

130 Aberdeen

30 Teesside

170 Leeds180 Immingham450 Manchester

Delivery Centre

Head Office Maidenhead

Advisory & Concept Development

Specialist Design

Programme Management

Complex Project Delivery

Technology Integration

Asset Optimisation & Support

STANLOWOILREFINERY OPA – TANK TURNAROUNDS OPA – OPERATIONS

CONOCOPHILLIPS TEESSIDE OIL TERMINAL VOC RECOVERY PROJECT TOTAL LINDSEY OIL REFINERY ENGINEERING SERVICES

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