Download Teknia Automotive Plastic Division Presentation
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Transcript of Download Teknia Automotive Plastic Division Presentation
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Index
Teknia Group · Business Units, Locations, Facts & Figures, Customers Slide 3 - 6 Teknia Automotive Slide 7 - 9 Teknia Plastic Division Slide 10 Locations, Facts & Figures, Customers, Core competences Slide 11 - 15 Technologies Slide 16 - 17 Services Slide 18 Products Slide 19 - 20 Quality Slide 21 Teknia Technologies Slide 22 - 29 Management and Contacts Slide 30 - 31
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Teknia Group Business Units
Quality Commitment Cover our customers needs Applied technologies thinking in our customers Our know-how closer to you Innovating to lead Thinking outside the box
Corporate Video
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Teknia Group Locations
ASIA China - Tooling purchasing South Korea - KAM
AFRICA Morocco - Production
AMERICA Brazil - Production Mexico - Production USA - KAM and Production
EUROPE Czech Rep. - Production Germany - KAM Poland - Production Serbia - Production Spain - Headquarters and Production
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Facts & Figures
0
50
100
150
200
250
1992 1998 2011 2012 2013 2014 2015
3 17
180 183
206 221
246
0 500 1.000 1.500 2.000 2.500
2015
2014
2013
2012
2.316
1.980
1.977
1.872
REV
ENU
ES IN
€ M
ILLI
ON
EMP
LOYE
ES*
*Personnel excluding Temporary Agencies
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Main Customers
Main OEM customer:
Main Tier1 customer:
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Advantages
Footprint: Teknia Automotive, a multinational group, has more and more of a global footprint, being present in the most important automotive markets. In many cases you may have the same contacts for equal projects worldwide which saves wasted time and cost.
Pricing and Quality:
Through the technological sharing the best manufacturing processes are designed to obtain the most optimum quality level with the lowest possible manufacturing costs.
Technologically: Machining, Plastics and Metallic technologies worldwide. Managing your projects all the way from the concept phase until SOP. Definition and design of the best productive manufacturing processes for your products. Know how shared across all plants worldwide. R&D activities also available in these geographical locations.
Solvency: Our customers will benefit from having a supplier which is backed by a solid and stable financial group.
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Teknia Automotive Divisions
Machining Division Metallic Division Plastic Division
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Locations Worldwide
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0
20
40
60
80
100
120
2012 2013 2014 2015
78 93 94
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Turnover in €Million
Facts & Figures
0 50 100 150 200 250 300 350
283
26
129
332
227
9
71
265
Nº of Employees in 2015
Aggregate sales for the 2015 period based on company's internal data
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Main OEM customer: Main Tier1 customer:
Customers
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Customer Share
13%
Renault 11%
Autoliv 9%
JCI 9%
Bosch 8% 7%
Continental 6%
TRW/ZF 6%
5%
Faurecia 4%
PSA 3%
2%
2%
2%
Others* 13%
Agg
rega
te s
ales
fo
r th
e 2
01
5 p
erio
d b
ased
on
co
mp
any'
s in
tern
al d
ata
* In
clu
de
VA
RIO
US
< €
2M
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Core Competences
0%
5%
10%
15%
20%
Safety Engine Seat Light Reser. Clust Handl Exterior Pillars HRB Interior DoorPan InstrPan Various
% 16,79% 12,87% 10,84% 10,75% 10,42% 8,01% 7,14% 4,33% 3,61% 2,19% 2,16% 1,93% 1,31% 7,66%
Engine
Various
Lights
Safety
Pillars
Interior
Door Pannels
Reservoirs
16.79% 12.87% 10.84% 10.75% 10.42% 8.01% 7.14% 4.33% 3.61% 2,19% 2,16% 1.93% 1.31% 7.66%
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Technologies
Injection moulding • Thermoplastics injection • Blow moulding • Gas injection • Bi- Injection • Vertical and horizontal
injection moulding • Overmoulding • Machines from 45 to 2,700
ton • Robotized processes
Surface Coatings / Printings • Painting
‐ Experience since 2003
‐ 4 complete lines (3 in Europe and 1 in South-America)
‐ Water and solvent based
‐ Robotized • 3 Fluorination cabins (2
in Europe and 1 in South-America)
• Vacuum Metallization ‐ For interior parts ‐ Low mechanical
resistance • Printings
‐ Serigraphy ‐ Tampography
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Technologies
Assembly • Fully automated
stations • Semi automated
stations • Manual assembly
Welding • Hot plate • Ultrasonic • Vibration
Die-cutting • Fabric cutting • Sewing • Adhesive
materials • Automatic &
manual
Toolshop • Prototype mould
manufacturing • Production mould
manufacturing
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Services
Technical support: • Project management • Research and development • Design and engineering • Rapid prototyping Tooling: • Prototype and serial tooling manufactured
in-house and outsourced • Tooling and mould design and development • Tooling purchasement service based on
European, American and Asian supplier panel
Purchasing: • Committed to continuous improvement of
procurement price • Global negotiation of commodity prices
Manufacturing: • Conception, engineering and start up of semi
or fully automated stations and assembly lines
• Large scale production • 4 painting lines (water and solvent based)
‐ Fluorination cabins ‐ Vertical and horizontal application
Commercial: • Key account management • Market analysis • Product marketing • Consulting for global Teknia plants
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Product Families
Safety systems • Airbag covers • Side seat airbags • Airbag mountings • Horn plates • Locking systems
Visible Interior components • Cockpit and pillar
covers • Middle Consoles • Sun visors • Bezels
Visible Interior components • Grab handles • Door handles • Door panels • Cladding window
frames
Seating systems • Headrest clamps • Side and back covers • Storage boxes • Picnic-tables
Cluster parts
• Masks
• Glass cover and lenses
• Back covers
• Ornamental & chromed rings
• Display illumination supports
Housings and channels
• Cable channels
• Engine housings
• Sun roof housings
Exterior components
• Water deflector
• Rocker panel cover
• Bumper
• Wheel cut moulding
• Roof rack
Lighting parts
• Head lamp frames
• Bulb holders
• Reflectors
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Product Families
Reservoirs • Brake fluid reservoirs • Caps and filters • Fluid level indicators • Floaters
Surge tanks • For cooling systems
Windscreen bottles • For washer systems
Air ducts • Main IP
ventilation hose • Defroster
Engine parts • Oil levers • Engine housings
Trim/Fabrics • Bezels • Storage boxes • Picnic-tables • Fabric cutting
Solar parts • Housings • Lenses
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Quality
The Group's commitment is to quality and the environment, in accordance with the international standards ISO 14001 and ISO TS16949. The quality policy is designed to meet the requirements of the major OEMs and Tier1 customers. All our plants are certified with ISO/TS 16949 and some of them with ISO 14001.
Our demand for excellence has lead us to commit to a “zero defects” policy, supported by several key systems: • Quality tools • PDCA • Lessons learned • Continuous improvement
The zero defects systems are implemented and applied across the organization.
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Teknia Technologies is the result of a new Teknia global
engineering strategy and vision
Engineering Strategy and Vision
VISION
MISSION
Lead Teknia Group towards its technological excellence. Collect, develop and share Teknia know-how and expertise within the Group.
WHAT Business Unit concentrating Teknia Group know-how to lead, organize and execute internal and external projects. R&D and Engineering together for a better service.
HOW Main local point of contact (Offices) managing access to specific Design & Development Centers for Strategic Products (Reservoirs, Airbag Covers, Wipers,..) and R&D Units.
WHERE Worldwide, next to our customers and our plants.
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Teknia Group’s Organization focused on our Customers
Customer
D&D Center
R&D Unit
D&D Center
D&D Center
D&D Center
Teknia Technologies
Office MANUFACTURING PLANTS
SPAIN (7) BRAZIL (3)
CZECH REPUBLIC (2)
MEXICO (2)
POLAND (2) MOROCCO (1)
SERBIA (1) USA (1)
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Structure Description
Teknia Technologies
Office
D&D Centers
R&D Units
Your main point of contact for Teknia Technologies. Built to support and care for your success. Commitment and Reactivity.
Teknia expertise and know-how hub. Built to deliver technological excellence. Effectivity and Reliability.
Teknia pool of innovation. Built to imagine and create future. Creativity and Proactivity.
Reservoirs & Tanks Airbag Covers Metallic Tubes Transfer Technology Wipers Brake Pistons W. Shafts
Strategic Products
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Product & Process Development Capabilities
DESIGN AND DEVELOPMENT OF NEW PRODUCTS
• The definition of technical specifications for new products.
• Failure Modes and Effects Analysis (FMEA)
• CAD design of plastic and metal parts (CATIA V5)
• Conceptual and detailed design.
• Material selection and manufacturing technology.
• Estimation of production, product and tooling costs
PRODUCTS SIMULATIONS
• Mechanical: Static, dynamic and impact analysis of the part versus actual requests to check product specifications (ABAQUS).
• Thermal: Analysis of systems under defined thermal conditions, temperature ranges and thermal resistance of system components. (FLUENT).
PROCESS SIMULATIONS
• Injection: MOLDFLOW, MOLDEX 3D
• Production optimizer: QUEST (Delmia)
Impact analysis
Non linear analysis
Plastic injection analysis
Feasibility stamping analysis
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R&D Structured Development Process
Concept Launch Definition Development Qualification
Customer Voices
Business Voices
Product Requirements
Product Specification
Verification Units
Validation Units
Process Requirements
Process Specification
Manufacturing Engineering Prototypes
Process Validation
Pilot Manufacturing
Design Review Product Design*
Operational Requirements Review
Customer Requirements
Operational Requirements
Operational Specifications Review
Design Review Validation and
Transfer*
Design Review Design
Verification*
Design Review Product
Requirements*
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Engineering Services Offers Details
Teknia Technologies
Office
D&D Centers
R&D Units
Sustaining Engineering
Work Packages
Turnkey Projects
Your day to day support. On-site engineers on a T&M basis. Flexibility and Open-mindedness.
Your expertise and know-how hub. Delivery of an entire Project. Risk Sharing and Know-how access.
Your outsourced experts. Delivery of specific mini-Project. Capabilities and Objectivity.
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Benefits for our Customers
Access to a robust source of Engineering Services
Established foundations for a higher level partnership
Reliability on Teknia Group as a supplier of reference
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Management Contact Details
Division Manager José Sánchez [email protected]
Division Commercial Director
Alfredo Sanz [email protected]
Division Quality Director Fernando Aguilar [email protected]
Global Purchasing Director Rafael Morales
Chief Technology Officer David Martínez [email protected]
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Commercial
Financial and Investors
Technologies
PR and Media
Worldwide Contacts
