Download CompanyBrochure HUNGER
-
Upload
amarnathcheeda -
Category
Documents
-
view
215 -
download
0
Transcript of Download CompanyBrochure HUNGER
-
8/11/2019 Download CompanyBrochure HUNGER
1/38
-
8/11/2019 Download CompanyBrochure HUNGER
2/38
1
L e a d i n g
t h r o u g h E x p e r i e n c e
As a medium-s ized company act ing in the internat ional markets ,
the Hunger Group is one of the leading suppl iers of hydraul ic components
and customer-specif ic hydraul ic system solutions.
Th e co mp an y, wh ic h wa s fo un de d in 19 45 ,
has diversified in the past few years in
accordance with customer requirements.
Th e ma in fo cu s of it s bu si ne ss to da y is
problem solutions that require intensive
consulting services in the hydraulic and
automotive fields. The hydraulic business
se gmen t is di vi ded up in to cy lind er s, se al s,
abrasives, machines and power units, as well
as commissioning and repair services. As a
manufacturer of vehicle components we see
ourselves in the automotive field as a partner
of the automobile and s upply industry.
Hydraulics is the main business segment of
th e co mp an y gr ou p. Th e co mp on en ts an d
systems produced by Hunger Hydraulics ar e
considered internationally to be leading
brand names, fulfilling as they do the highest
requirements and being employed through-
out the world. Our many years' experience
in all aspects of hydraulics is incorporated in
th e fo rm of ap pl ic at io n ex pe rt is e in to th e
development of customer-specific problem
so lu tion s an d is al so ex pr es sed in th e Hu n-
ger product and production know-how,
wh ic h is es se nt ia l fo r th e ma nu fa ct ur e of
components and systems at the highest
quality level.
The i nterplay of experie nce, the u se of state-
of-the-art technologies and the application
of hydraulic components to customer-
specif ic modules and systems is the basi s for
fulf il ling customer req ui rem ents .
The a utomotive bus iness segment comprises
th e fi el ds of co up li ng s an d sh ee t me ta l
processing. The fully hydraulic semi-trailer
and trailer couplings stand out due to their
maintenance-free operation. In the field of
sheet meta l pro cess ing the def init ive factors
are our production expertise in the manu-
facture o f c ompli ca ted f orm ed and p unched
parts, our engineering services and intensive
customer contacts.
Th e fo un da ti on s fo r th e bu si ne ss se gm en ts
of the Hunger Group were laid by the
company founder Walter Hunger when he
began producing hydraulic tipper trucks in
Sa xo ny in 19 45 . Toda y th e co mp an y wo rk s
internationally with its subsidiaries in
Europe, North America, China, India, and a
number of other agencies worldwide.
-
8/11/2019 Download CompanyBrochure HUNGER
3/38
3
T h e O r i g i n s
o f a S u c c e s s S t o r y
The history of the Hunger Group begins
in 1945 in the Saxon town of Frankenberg.
Afte r r etur ning fro m t he war Walte r H ung er
takes over an o ld forg e. T hree year s la ter the
then 23- year-o ld orp han con stru cts his firs t
hydraulic truck tipping plant. An important
component of this was a shock-absorbing
stru t w hic h h e rem ove d fro m the wre ck of
an aircraft. Then things really take off: In the
Saxo n to wn o f Fr anke nber g the firs t emp loy-
ees produce hydraulic pumps, valves and
tel esc opi c cyl ind ers , whi ch are the n bui lt
into trucks and trailers and marketed.
Groundbreaking new designs are created,
such as th e fi rst 8 -ton ne tr aile r wi th b rake air
tilt ing mech anism . A 3-to nne truc k i s e quip -
ped for the first time with a motor hydraulic
tipp ing devi ce.
At the Leipzig trade fair in 1954 Hunger presented three Hunger tippersand a 40-tonne low loader trailer
Trade fair in Cairo in 1954
1948 Walter Hungers home town of Chemnitz begins the task of rebuilding.A truck-trailer combination produced by him from the wrecks of cars and tanks is used.
Horse-drawn carts with rubber tires are produ-ced from the scrap of the Second World War.
"One cannotchange ones
century, but onecan oppose it and
prepare the way forpositive
influences.JohannWolfgang vonGoethe
2
-
8/11/2019 Download CompanyBrochure HUNGER
4/38
5
E s c a p e f r o m t h e
C l u t c h e s o f S o c i a l i s m
The rapid and turbulent
r ise of the young company is abruptly
stopped 10 years later.
In 1957 Walter Hunger enlarges the main
fact ory in Fra nke nbe rg, whe re in the
meantime overhead loaders and bulldo-
zers are also prod uced . I n t he same year
he acquires a factory in Chemnitz, to
whic h the mech anica l de part ment, galv a-
nics and construction of the low
loaders TL 40 and TL 80 are transferred. In
1958 he leas es a m oto r v ehi cle bus ine sswith a to tal area of 5 ,000 m2.
But the polit ical direction in which the
form er G DR i s go ing make s li fe mo re a nd
more difficult for the private entre-
preneur due to its t ighter tax laws and
state -con trol led dist ribu tion . The threa te-
ned socialization of private companies
drives Walter Hunger to flee to the West
with his fami ly and a f ew of his emp loy-
ees. Back in the East he leaves behind
him factories in Frankenberg, Chemnitz
and Leipzig, as well as more than 1,000
employees.
"Everythingwe encounter
leavesits mark."
JohannWolfgang vonGoethe
4
Hunger vehicle factories in Frankenberg
-
8/11/2019 Download CompanyBrochure HUNGER
5/38
7
T h e N e w S t a r t
i n L o h r a m M a i n
Walter Hunger is faced with ruin. Together
with a few employees who have also f led he makes
a new start in the Franconian town of Lohr.
From the very beginning there were plans to
wor k tog eth er wit h a lo cal hyd rau lic s f irm .
But the negotiations do not result in thehoped-for success and most of the em-
ployees who had fled with him decide to
leave Walter Hunger.
The mayo r at the tim e, Dr. Neb el, the n
succ essf ull y for ged clo se con tact s wit h t he
fir m Rex rot h. In Nov emb er 195 8 Walte r
Hunger Comp. OHG is founded. Walter Hun-
ger brings his patents and his entire expertise
with him. In t he fi rst s ix m onths Rexro th pr o-
vide s the premi ses a nd th e mo ney.
On new ly acq uir ed lan d in Rod enb ach er
Str asse the fir st pro duc tio n and adm ini s-
trat ion bui ldi ng is ere cted in 1959 . A s e arl yas the middle of 1959 production can begin
with success, for very soon the company is
one of the top German hydraulic cylinder
manufacturers.
"It is alwayssafest to do only
what we seeimmediately in
front of us."
JohannWolfgang vonGoethe
6
The new admini st ration bu ilding Bui ld ing d iscuss ions on fac to ry expansion
Construction of the new house in 1960
-
8/11/2019 Download CompanyBrochure HUNGER
6/38
Hunger Hydraulik Reprivatization of thefactory in Frankenberg
Hunger DFE
Hunger Hydraulics, USA
Hunger Hydraulics, China
Hunger Weltweit Service
"Starting iseasy, but
perseveranceis an art."
1 9 7 0 1 9 7 1 1 9 7 2
1 9 8 5
1 9 8 6
1 9 8 3
1 9 8 0
1 9 8 4
1 9 9 9
1 9 6 31 9 6 1
1 9 6 8
1 9 6 4 1 9 6 6
C o m p a n y H i s t o r y
1 9 8 5
-
8/11/2019 Download CompanyBrochure HUNGER
7/38
1 9 7 0 1 9 7 1 1 9 7 2
1 9 8 5
1 9 8 6
1 9 8 3
1 9 8 0
1 9 8 4
1 9 9 9
1 9 6 31 9 6 1
1 9 6 8
1 9 6 4 1 9 6 6
1 9 8 5
1 9 7 0 1 9 7 1 1 9 7 2
1 9 8 5
1 9 8 6
1 9 8 3
9 8 0
1 9 8 4
1 9 9 9
1 9 6 31 9 6 1
1 9 6 8
1 9 6 4 1 9 6 6
1 9 8 5
M i l e s t o n e s
1958
Walt er Hun ger KG,Lohr a. Main
1957-1958
New production facilitiesin Leipzig and Karl-Marx-Stadt
1945
Takeove r of the forgein Gunnersdorf
1950
Development of the
production facilityin Frankenberg
Tilting cylinders for Unimog [1961]
Hunger supplies the first four and five-stage telescopic cylinders for Daimler-BenzExtension of an oil tanker [1963]Production and services for full enlargement
Nuclear Research Center, Jlich [1964]Man ipula tin g cyl inder for Oberjoch
Aluminum dump trucks [1966]Hunger supplies body and hydraulics for dump trucks
Iron gate, Yugoslavia [1968-72]Hunger designs and produces all hydraulic cylinders
Extinguishing mast for fire boat [1970]Development of a fully integrated fire extinguishing mast
Bucket wheel excavator [1971]
Steering cylinders for large open cast mining equipmentTunnel boring machine [1972]Hydraulic cylinders for various series of tunnel boring machines
Highest telescopic antenna in the world [1977]Teles cop ic cyl inder wit h a s troke lengt h of 40 m
Vertical casting cylinder [1980]First casting cylinder with integrated anti-rotation protection
Large wind plant "GROWIAN" [1983]Special 2 metre diameter seal
Launching gantry for ICE railroad section [1984]Fully hydraulic bridge building gantry for ICE section Wrzburg-Hanover
Tanakpur Dam [1985]
Complete hydraulic system1,000-tonne mobile crane [1985]Hunger supplies telescopic and tilting cylinders
Research commission from NASA following Challenger accident [1986]Hunger develops new seal
Bridge over the Grosser Belt [1990]Balancer cylinders for bridge bearings
Wuqianxi Dam [1993]Complete hydraulic system for dam in China
Development of the maintenance-free semi-trailer coupling [1993]BDI environmental protection prize for grease-free fifth wheel truck coupling
Ceraplate 2000 [1996]
Commissioning of the new thermal coating plant in the Hunger factoryOffshore equipment for drilling ship [1999]Compensation cylinders for deep-sea oil drilling equipment
Puttgarden ferry berth [1999]Large cylinders for landing stage leveling
Canary Wharf Bridge [2004]Teles cop ic cyl inder s w ith a s troke lengt h of 18 m
Leipzig trade fair [1954]Presentation of the 40-tonne low loader and Hunger tippers
Foreign trade fair in Cairo [1954]
Large order for 50 dump trucks for Egypt
"Kosmo Plane"- The Hunger carousel [1956]Hunger hydraulic cylinders for use in fairground rides
1977
Hunger DFE,Wrzburg
1973
Hunger Hydraulics, UK
1979
Hunger Schleifmittel,
Wrzburg
1981
Hunger Hydraulics, USA
1983
Hunger Maschinen,Wrzburg
1987
Hunger Hydraulics, China
Hunger Hydraulics, Indien
1999Hunger Weltweit-Service,Lohr a. Main
1991
Hunger Werke fr Fahrzeugbauund Mobilhydraulik,Frankenberg
1960
1950
1940
1970
1980
1990
2000
-
8/11/2019 Download CompanyBrochure HUNGER
8/38
11
D r. - I n g . E . h . W a l t e r H u n g e r
P a t e n t s a n d H o n o r s
The honorary doctorate, the Federal Cross of Merit , over 200 patents and
industr ial property r ights, the Phi l ip Morris Pr ize to name just a few examples
document the innovative streng ths of Dr. - Ing. E.h. Walter Hunger.
Improvisation, research and development as
wel l as ent rep ren eur ial spi rit are the mai n
featu res of h is l ife. His inve ntio ns ha ve r esul -
ted in mor e tha n 200 pat ent s whi ch have
been incorporated into highly specialized
products. There is cooperation with the
universit ies and other institutes, with degree
dissertations and doctoral theses awarded
and supported.
Innovations and inventions clearly show the
orientation towards environmental protec-
tio n and env iro nme nta l com pat ibi li ty. In
1995 Walte r H ung er rece ive d t he BDI envi -
ronmental protection prize for industry in
the categ ory of Envi ronm ental ly Comp atib le
Products for the patented, maintenance-free
sem i-t rai ler cou pli ng. In 199 1 Che mni tz
University of Technology awards him his
honorary doctorate for his outstanding servi-
ces in the fields of production and in the
hydraulics engineering .
For his work and entrepreneurial commit-
ment in the reconstruction of the former East
German states the Bavarian State Parliament
awards him the Federal Cross of Merit in
1996 . I n 2 004 the Indi an Hydr opo wer Asso -
ciation (INHA) honors Dr.-Ing. E. h. Walter
Hunger for his expertise and experience inhydraulic steel structures.
10
Philip Morris Prize 1987
Award of the BDI environmental protectionprize for industry,Cologne 1995
The Chemnitz University of Technology awards Walter Hungeran honorary doctorate for his work,1991
1996 Dr.-Ing. E. h.Walter Hungerreceiving the Federal Cross of Merit
"Only thosewho research anddevelop will have
long-termsuccess"
-
8/11/2019 Download CompanyBrochure HUNGER
9/38
13
F a m i l y C o m p a n y w i t h Tr a d i t i o n
Dr Walter Hunger's continuous striving to
manufacture technically sophisticated
products of the highest level of quality has
led to the creation of a group of medium-
size d co mpan ies.
The back grou nd to this has alwa ys been his
wish that his five chil dren shou ld one day
join the comp any for which they have recei -
ved a comme rcial and t echnic al e ducati on.
His son Armin and daughter Gisela join the
company in 1974. Today Armin lives in the
USA, where he manages the local subsidiary.
Gisela leaves the firm in 1979. Two years
later his daughter Ingrid j oins the company,
from wher e s he stil l c ontr ols the fate of the
Hunger Group today. As the Chief Executive
Offi cer and auth oriz ed sign ator y s he is full y
committed to the firm and is a guarantor that
Walter Hung er's life 's wo rk wi ll b e con tinu ed
in the future.
Just in t ime for Dr. Walte r Hu nger' s 80th birth-
day his youngest son Jan joins the manage-
ment of the company. He studied mechanical
engineering as well as industrial engineering
and management, and worked for four years
in a management consultancy firm.
So the re is a fre sh bre eze bl owi ng in the
Hunger family business. Dr. Walter Hunger
has achieved his goal by simultaneously
handing over his company to two younger
generations of the family. And following
them are n ow f ive g rand sons , thr ee of whom
are already studying mechanical engineering
or business administration, certain to have
entrepreneurial blood in their veins.
The Hunger family
Armin Hunger
Ingrid Hunger
Jan Hunger
12
"The story ofsuccessful
companies isnothing but
the biography ofgreat men."
ThomasCarlyle
-
8/11/2019 Download CompanyBrochure HUNGER
10/38
15
T h e H u n g e r G r o u p ' s
W o r l d w i d e P r e s e n c e
The fact that inte rnat iona l mark ets conti nue
to gro w tog eth er mak es it imp era tiv e for
companies to orientate themselves beyond
thei r n ati ona l bou nda rie s. A mod ern ind u-
str ial com pan y mus t dev elo p a glo bal
commitment in order to be able to sell the
items it produces in its own country on the
worl d m arke t. In this way it can ensu re that
serv ices are prov ide d wher ever they are re-
quired, both quickly and of a uniformly high
stand ard.
The Hung er Grou p h as f ulfi lled this requ ire-
ment since 1975 when it took its f irst step
abroad with the foundation of Hunger
Hydraulics UK in England and Hunger
Hydraulique in France. Foundation of the
Ame ric an sub sid iar y f oll owe d in 198 1. The
group is now also represented in China and
India and is able to offer the entire range of
Hunger products in these markets, thusensuring the group's presence in the most
important economic regions of the world.
Hunger Hydraulics C.C. Ltd., USAHunger Hydraulics, China
Lohr site, Germany
Wrzburg facility, Germany
14
"Only thosewho know theworld and have
studied thementality of itspeople will be
successful."
-
8/11/2019 Download CompanyBrochure HUNGER
11/38
W a l t e r H u n g e r G
H y d r a u l i c S o l u t i
The magic words for except ional
complete hydraul ic systems are
the core business of the compan
From the first customer advisory session,
th rou gh eng ine eri ng, the cer tif ica tio n pro -
cedure and production, to services such as
installation and commissioning our
customers need only one contact person.
Wit h our spe cia liz ati on in lar ge and spe cia l
cylinders, our high level of in-depth know-
ledge with our own surface coatings and
processing methods together with our very
diversified range of customers and applica-
t
n
Q
c
m
s
d
H
Hydraulic cylinde
16
"All goodprinciples alreadyexist in the world;one only needs to
apply them."Blaise Pascal
-
8/11/2019 Download CompanyBrochure HUNGER
12/38
P r o d u c t i o n M a c h
f o r O u t s t a n d i n g
The team of spec ia l is ts and highly
hole dr i l l ing, turning and drawin
profit from the decades of experi
Components weighing 70 t, diameters up to
4 m or a mac hi nin g len gth of 25 m ar e
nothing unusual for the engineers, planners
and skilled workers of Walter Hunger GmbH
& C o. KG. Lar ge-d imen sion lat hes, deep ho-
le drilling machines and boring and milling
machines designed specifically for proces-
sin g cyl ind er com pon ent s f orm the cor e of
the mech anic al p roc essi ng tec hno logi es.
But at least as important as the machinery
are the skil ls and experience of our highly
qualified employees in the processing and
assembly of such large components.
W
i
t
p
t
CNC machine D
Dm
18
Turningof large parts,dimensionsof up to 4 m indiameter and25 m in length
-
8/11/2019 Download CompanyBrochure HUNGER
13/38
21
S u r f a c e C o a t i n g
a n d P r o c e s s i n g T e c h n o l o g i e s
Today hydraul ic cyl inders are used successful ly under
ambient condit ions which only a few years ago would have
presented insurmountable restr ict ions or only permitted
a very l imited l i fet ime of the cyl inde r.
Users can be provided with hydraulic cylin-
ders with highly specialized piston rod coa-
tin gs whi ch are gua ran tee d to be the ide al
techn ical and econ omic solu tion for any ap-
plication.
In addition to the traditional chrome and
chrome-nickel coatings we also offer plastic
coatings, thermal sprayed coatings and over-
lays applied by means of plasma welding
processes. Important contributory factors to
the exp ert ise of our com pan y a re our coa -
tin g mac hin es, qua lif ied emp lo yee s, our
know-how and the continuous refinementof our surface technologies. In addition to
the requ irem ents that resu lt from the indi vi-
dual application of the hydraulic cylinders,
the int erp lay bet wee n sea lin g and gui de
elements and the piston rod surface is also
sig nif ica nt. In ord er to pro duc e opt imu m
running surfaces for the sealing and guide
elements, honing and polishing processes
are used for all types of coating.
The v erti cal a nd ho rizo ntal honi ng m achin es
developed by us, together with the patented
Hunger honing stones, guarantee excellent
sur fac e qua lit y and a hig h lev el of cos t
effectiveness for the process.
MPC plastic coatingof a piston rod
Surface of a cylindertube treated after honing
Superfinishing of aceramic coated piston rod
P.T.A. plasma-powderwelding of anoffshore piston rod
Electronically controlled
vertical honing machine with aprocessing length of up to 10 m
Coating plant for Ceraplate 2000ceramic metal oxide coating
Surfaceprocessing ona horizontalhoning machine
20 MPC is a registered trademark of Enthone OMI (Deutschland) GmbH.
-
8/11/2019 Download CompanyBrochure HUNGER
14/38
23
N a t u r a l F o r c e s
t a m e d b y H u m a n H a n d
To be used commercial ly water requires outstanding
engineering and a high level of construction ski l l s
Hunger is the qualif ied partner for hydro-
electric engineering. Large-dimension
hydraulic cylinders with drive and control
units made by Hunger are now in use in over
130 d ams, lock s and weir s all over the glob e.
The y con tro l the fun cti oni ng of seg men t,
slu ice , rol ler gat es and als o lo ck gat es and
ensure the safe regulation of turbines for the
large-scale use of water and its energy
resources.
Our custo mer advi sory servi ce, proj ect plan -
ning, state-of-the-art engineering technolo-
gy, production and acceptance testing
(according to DIN, ASME or national stan-
dards) of complete hydraulic solutions and
the alm ost mai nte nanc e-f ree ope rat ion of
Hunger hydraulic products are our reference
Highlights
Aswan, Egypt
Ataturk,Turkey
Djerdap,Yugoslavia
Gachi Dam,Costa Rica
Guri,Venezuela
Huites,Mexico
Kali Gandaki, Nepal
Karakaya,Turkey
Lower Colorado River, USA
Mahibaja Sagar, India
Manwan, China
Marsyangdi,Nepal
Sahand Dam, Iran
Supa Dam,India
Tanakpur, India
Tarbela,West Pakistan
Rheinfelden, Germany
Wuqianxi,China
and are in worldwide demand. In order to
guarantee long operational reliability, piston
rods are protected against corrosion and
wea r wit h a cer ami c coa tin g. Hun ger als o
carries out modernization products where
mechanical drives are replaced by hydraulic
units. In cramped installation conditions
spec ial solu tion s suc h as t eles copi c cyl inde rs
are used
The modern drives have hydraulic control and safety blocks, mechanicaland electronic position measuring systems and automatic locking devices.
Hydrauliccylinders foroperating lockgates and watercontrol gates
Hydraulic cylinders for valve operationon the Lower Colorado River dam
"Water isthe sourceof all life."
22
-
8/11/2019 Download CompanyBrochure HUNGER
15/38
25
Hydraulic cylinders are used in aluminum
casting plants for furnace tilt ing, furnace
door operation, safety functions and opera-
tio n pro ces s as the mai n cyl ind ers in the
casting machine. Vertical casting cylinders
have an extremely accurate integrated
casting platform guide mechanism as well as
anti-rotation protection system, and are
produced in dimensions of up to 900 mm
plunger diameter and a 12 m stroke for
casting weights of up to 120 t.
Hydraulic equipment is used in steelworks
due to the high density of forces and its
robustness. Roller adjusting cylinders for ex-
ample can reach a piston diameter of more
than 1 m, whe reb y in add iti on to the hig hfor ces con tro l acc ura cie s of a few
hundredths of a millimeter are required.
24
Vertical casting cylinder for aluminum continuous castingShown schematically on the right when installed
Hungerstandardproducts forvarious
applications insteelworks
Roller positioning using hydraulic cylinders for enormous pressure forcesIn the steelworks thick-walled raw steel is rolled to thin sheets.
P r e c i s i o n M e e t s a To u g h A p p l i c a t i o n
S t e e l a n d A l u m i n u m
High temperatures and extreme condit ions
in aluminum and steel production Hunger cyl inders
nevertheless work with extreme accu racy.
-
8/11/2019 Download CompanyBrochure HUNGER
16/38
27
H y d r a u l i c P r e s s e s
G e t t i n g M a t e r i a l s i n t o S h a p e
Hunger hydraul ic cyl inders are used in forging, forming and bending presses
where enormous forces of up to 10,000 t per hydraul ic cyl inder are required.
As a r esul t o f t he form ing pro cess es the hy-
draulic cylinders are subject to enormous
dynamic pressure surges which can only be
controlled by precise design calculations,
soph isti cate d c ylin der des igns and accu rate
manufacturing.
High-strength aluminum components are
used in aircraft construction. In order to pro-
vide the raw mater ial with the requ ired pro-
perties aluminum plates are cold compacted
in a special press according to precisely
spec ifi ed par amet ers. The spe cial hydr aul ic
press cylinders when fully assembled are
12 m lon g, have int egra ted feed , oil sup ply
and damping units and are operated at peak
pressures of up to 600 bar.
For bodywork panel production in motor
veh icl e c ons tru cti on hyd rof orm ing pre sses
are used in which a hydraulic compression
for ce rep lac es the low er die . Thi s mod ern
form ing techn olog y p lace s s peci al dema nds
on the field of high-pressure hydraulics and
requires large cylinders for the clamping
forc es n eede d d urin g th e fo rmin g pr ocess .
26
Hydroforming presswith four pressing cylinders(Photo and sketch:University of Stuttgart,Institute for Forming Technology)
Tube bending pressfor pipelines
Plunger
Frame
Base plate
Tie ro ds Top pla te
not visiblecentrallyarrang eddifferential cylinder
Press slide
Platen
Distance plate
-
8/11/2019 Download CompanyBrochure HUNGER
17/38
O f f s h o r e H u n g e r H y d r a u l i c s
o n a l l t h e Wo r l d ' s O c e a n s
The offshore f ields of appl ication for hydraul ics range from oi l
dri l l ing platforms through mobi le tools and f i re extinguishing
equipment to technical equipment for luxury yachts.
Mod ern oil dri lli ng pla tfo rms are use d in
deep sea regions where a fixed construction
is not possible. Special compensation cylin-
ders with long stroke lengths compensate
for rela tive verti cal move ments .
Spe cia l hyd rau lic fir e ext ing uis hin g mas ts,
whic h p osi tion a f ire exti ngui shi ng mon ito r
at a great height and supply it with water, are
provided with a power unit and control
sign als to com bin e c omp lex func tio nal and
sup ply ele ment s i n a sing le hydr aul ic cyli n-
der. The product range includes installation
siz es of up to 20, 000 l/m in wate r f low rat e
and an 18 m stroke length.
Enormous dimensions of 1 m piston diame-
ter and a s tro ke of app rox ima tel y 1 2 m are
achieved by a hydraulic cylinder installed on
a floating pile driver which is used to erect a
92 m -hig h ma st.
28
An unusual project:The Mirabella Vis the largest single mast sailingyacht in the world and is used as acharter vessel for cruises.In order tobe able to enter smaller ports withshallower waters it was fitted witha lifting keel. A hydraulic cylinderwith a stroke length of 6 m is incor-porated into the keel,with the bodyof the cylinder and the piston rodbeing permanently immersed in theseawater.For protection against thecorrosive seawater the piston rod isoverlaid with Hunger P.T.A. coating.(Yacht data: 75 m long, mast height90 m, water displacement 750 t,keel weight:150 t)
Modern oil drilling ship with Hungerhydraulic compensation cylinders
Telescopic fireextinguishing monitor
Pile driver for forming bridge pierfoundations and the construction ofwharves for a Chinese customer
Mira bell a V
-
8/11/2019 Download CompanyBrochure HUNGER
18/38
31
N e w D i m e n s i o n s i n B r i d g e B u i l d i n g
Modern bascule or swing bridges are in use throughout the
world and require highly sophist icated hydraul ic equipment
Thank s to the pow er dens ity of hydr auli cs it
is possible today to move even the largest of
bridges. Often several bridge spans are
moved simultaneously in order that wider
rivers can be crossed or to enable the buil-
ding of wider roads.
Depending on the requirements and size of
the pro jec t we sup ply not onl y hyd rau lic
cylinders, but also the entire hydraulic drive
syste m wi th p ower unit s and elec tron ic c on-
tro l syst ems . Dur ing the pro jec t pla nni ng
stag e gre at val ue is pl aced on saf ety and
quality. In extensive testing and final inspec-
tio n cycl es all hyd rau lic com pon ent s mus t
prove their reliability. When in use the
hydraulic cylinders not only have to move
the wei ght of the win gs of the bri dge , but
may also have to withstand enormous addi-
tion al stres ses from snow and wind load s.
A rec ent hig hli ght is the 67 m-l ong bri dge
whic h m akes poss ibl e t he new fast conn ec-
tio n to the Can ary Wha rf Dis tri ct, the new
business centre of London. The bridge is
operated by a single two-stage telescopic
cylinder which lifts the northern end of the
800 t b rid ge by 18.2 m so that ship pin g c an
pass underneath.
"Bridges canbring nations
together."
30
New Schlei Bridge in Kappeln
Canary WharfCylinder: vertical test
Bascule bridge cylinders with cylinder-mounted hydrauliccontrol and safety systems
-
8/11/2019 Download CompanyBrochure HUNGER
19/38
33
C o m p l e t e T a i l o r - M a d e S o l u t i o n s
f o r a n y A p p l i c a t i o n
The high level of in-depth knowledge and the research and development facilities for
all types of components and technologies within the Hunger Group make it possible to
create tailor-made technical and technological solutions for specific customer wishes.
For the calibration of f low meters a special
gas pumping plant has been developed and
constructed which can be operated with all
type s o f te chni cal gase s wi th e xtre mely high
accuracy. All components are made of stain-
less steel or stainless steel composite com-
ponents, while special seals made of special
materials guarantee leak-free operation and
low-friction running without the addition of
lubricants.
Hydraulic lift ing systems elevate and move
large loads within the smallest of spaces and
are used, for example, for erecting machine
tool s i n f actor y b uil ding s. Hydl ift cons ists of
four inde pend ent u nits with lift ing and t ravel
drives that are controlled from a central
desk, either individually or synchronously.
Loads of up to 5,000 t have to be moved
whe n exp eri men tal set ups at the CER N
nuclear research center are transferred to the
particle accelerator. Using the pneumatic air
pad lifters of the firm Noell Konecranes.
Hydraulic lift ing cylinders which are fitted
wit h spe cia l sec uri ng sys tem s and whi ch
may have to withstand high side forces
ensure that the load is spread evenly over
the sup por ting stru ctu re, whi le at the same
time comp ensat ing for diff eren ces in h eigh t.
32
Lifting cylinder withair pad lifter
Atlas experimental setup,CERN nuclear research centerMetering cylinder for a gas pumping plantHydraulic lifting system with 100 tonnes lifting capacity
The technical know-how of the
Hunger Group is also in de-mand from outside the hy-draulics industry, for examplein the production of inkrollers for offset printingmachines. A modern ink rollertoday combines sound mecha-nical engineering with specialplastic shaped elements toprovide integrated cooling.Special forming technologiesare used for the productionand assembly of the multiple-layer roller structure,as well asthermal spraying processesand surface technologies forproducing the functional cera-mic surface.
-
8/11/2019 Download CompanyBrochure HUNGER
20/38
35
S e a l i n g S y s t e m s a n d
B e a r i n g E l e m e n t s H u n g e r D F E
Seal ing and bearing elements play a definit ive role in
hydraul ic and pneumatic cyl inders in the interact ion
between the individual cyl inder components.
Over the past few deca des Hung er has with
great intensity pressed ahead with continous
development of existing sealing techno-
logies . The proven superiority of Hunger
techn olo gies soon conv ince d o ther cyli nder
manufacturers of the benefits of the new
products, leading to corresponding supply
and license agreements. In 1977 Hunger DFE
GmbH Sealing and Bearing Elements was
fou nde d, whi ch con tin ues to set the
stan dar d in the fie ld of mod ern sea l and
bearing technology, both in Germany and
worl dwi de.
Distinctive characteristics of the patented
Hunger sealing and bearing elements are the
outstanding sealing effect with minimum
fri cti on and the exc lus ion of any meta l-t o-
metal contacts within the hydraulic cylinder.
Scor ing on the pist on rod and cyli nder tube
is therefore prevented, increasing the cylin-
der life. The basic materials used are high-
quality plastics and elastomers, which are
furt her refi ned usi ng spec ial pro cess es. Ad-
ditives improve the sliding properties and
resistance to pressure and abrasion of the
end products. Maintenance work during the
operational life of the cylinder is con-
side rabl y re duce d.
Today Hung er DFE has at its dis posa l a wid e
range of skills in the development, project
planning and manufacture of standard and
spec ial seals for nume rous fiel ds of appl ica-
tion . C ompo nent s fo r f ixi ng elec tron ic part s
used in measuring technology and elements
for pl asti c pro ces sin g, chem ica l and pl ant
engineering form just as much a part of the
daily production range.
Injection moulding machinery Large stocks of standard seals
"Unusualrequirements
demand unusualsolutions."
34
-
8/11/2019 Download CompanyBrochure HUNGER
21/38
37
I n n o v a t i v e T e c h n o l o g y f r o m T r a d i t i o n
Special seals and bearing elements from Hunger DFE
the result of continuous research and development work
Hunger has deliberately not specialized in
the pro duct ion of seal s f or spec ific appl ica-
tio ns. Thr oug h the ir own dev elo pme nts ,
project planning and special seal construc-
tio n, Hun ger was alr ead y pra cti cin g ra pid
prototyping before the term came into
existence.
The com pan y's own too l mak ing and the
large number of available production tools
make it possible to manufacture the desired
product within a few hours of a specific
customer enquiry. For various dimensions
and geometries, and for different types of
injection moulding, vulcanization, pressingand chip-removing processes the company
has the corresponding machines and the
necessary test equipment available.
The sma lle st pro duc tio n uni t sta rts at one
piece because a satisfied customer and a
spe cif ic sol uti on to his pro bl em is ver y
important to us.
Tensile tester
Vulcanizing machine
Injection moulding tool Microscopic analysis
Digital measurement technology Seal test bed
36
-
8/11/2019 Download CompanyBrochure HUNGER
22/38
39
S e a l i n g a n d B e a r i n g E l e m e n t s f o r
M o b i l e H y d r a u l i c s a n d P r e s s C o n s t r u c t i o n
With the methodical arrangement of Hunger DFE standard elements
it i s possible to cover any requirements placed on the hydraul ics.
Hunger seals, wipers and bearing elements
are optimized for applications in supporting
cylinders and swivel wrists on pistons
and rods. It is not without reason that
renowned manufacturers in the construction
machine sector make use of products
from Hunge r DF E.
In the manufacture of presses modern DFE
sea ls rep lac e tra dit ion al V-rin gs use d in
var iou s typ es of pre ss. Hig her ope rat ing
pressures can therefore be reached and
sim ult ane ous ly hig her pro ces sin g spe eds .
The " wors t cas e sce nario " fo r hyd raul ic c om-
ponents occurs in scrap baling presses.
Extremely high pressures form briquettes out
of metal cuttings, and due to explosive
decompressions peak pressures occur
during pressing while the working environ-
ment is rough and dirty.
Hunger DFE has developed a complete
sys tem whi ch mee ts all the app lic ati on re-
quirements and which in the case of repairs
compensates for the reworking of the
existing piston rod, even after this has been
repaired several t imes. Last but not least,
whe re such pro ble m s olu tio ns pro vid e t he
customer with every opportunity to reduce
costs the innovative expertise of the
engineers comes to the fore.
38
Concrete pump M47
with five hydraulicsegments(Photo: Putzmeister)
Pressing cylinder
Hunger standard sealsfor mobile hydraulics
(Photo: Neuson)
Scrap press Briquetting press
-
8/11/2019 Download CompanyBrochure HUNGER
23/38
41
C o n c e p t s f o r L i f t H y d r a u l i c s
a n d F o r e s t r y M a c h i n e s
Hydraul ic panorama l i fts offer a direct insight into the technology of the l i ft .
"Wet" cyl inder rods from leaking seals are therefore taboo.
There is a f ine dif feren ce betw een an effe c-
tive seal and stat ic fric tion leve ls that are as
low as possible, thus enabling good start-up
characteristics to be achieved. It is this very
effect that is required in lift hydraulics, as
otherwise the people in the lift may feel
uneasy or even endangered. In these situa-
tio ns the sea lin g and bea rin g ele men ts are
subj ected to t he sa me r equi reme nts a s whe n
used in forestry machines. The forestry
companies expect their machines to be fast
and productive when harvesting the wood.
In order to meet these requirements the
Finnish manufacturer Ponnse, one of the
wor ld' s l ead ing pro duc ers of for est mach i-
nes, uses Hunger sealing and bearing
elements almost exclusively in its vehicles.
Depending on the type machine, 10 to 20
hydraulic cylinders of varying diameters and
designs (support cylinders, telescopic cylin-
ders, steering cylinders) are used, enabling
the machi ne t o l ift, low er, cl amp and swive l.
From the high demands placed on these
items it becomes clear that even the wearing
parts such as sealing and bearing elements
are of special significance.
Mobile forestry machining centre
Hydraulic rod assembly of a glass lift
"Where bruteforce is
meaningfullyused ..."
40
-
8/11/2019 Download CompanyBrochure HUNGER
24/38
43
F l y i n g H i g h i n S a f e t y -
Ta y l o r M a d e C o m p l e t e S o l u t i o n s
On land, in the water and in the air
innovative technology for test ing the elements.
Onl y pre cis ion sea ls mad e of hig h qua lit y
materials which are produced with care
under controlled manufacturing processes
and in accordance with precisely defined
tech nica l spec ific atio ns can stan d u p to the
demands of aviation, nautical and deep sea
tec hno log y. T he sea lin g ele men ts mus t be
able to resist extreme temperature fluctuati-
ons and guarantee maximum adjustment
precision with the lowest possible friction
moments - and of course with the system
hermetically sealed.
For this reason the seals have to prove their
reliability in strictly monitored trials before
they can be rel ease d for seri es pro duc tio n.
The seal ing ele men ts are use d i n h ydr aul icmotors for rudder adjustment, for example,
as well as in cylinders and locking units in
the land ing gear hydr auli cs o f ai rcra ft.
Further fields of application for precision
seal s a re hydr aul ic brak es and cou pli ngs in
general use in mechanical engineering, in
chassis and conveyor drives, in winches,
lift ing, rotating and swivel drives, as well as
in onboard and mobile cranes. Here,
maximum seal t ightness is required with a
sen sit ive adj ust men t ran ge for bra kin g or
coupling under a load.
In many cases the functioning of entire plant
depends on the reliability of the seals. One
smal l co mpon ent t here fore beco mes a de ci-
siv e ele men t. That is why wor ld- ren own ed
manufacturers place their faith in the pro-
ducts of Hunger DFE.
42
Power units and pressureaccumulators for aviation
Hydraulic coupling(Photo:Stromag)
Locking hook
for landing gear
Landing gear cylinder
Locking hook for landing gearat a low temperature of -54C
Periscope seal forperiscopes and probes(Gabler Maschinenbau GmbHPhoto:HDW)
Landing gear hydraulics
Multiple-disc clutch
with elasticcoupling
(Photo: Stromag)
-
8/11/2019 Download CompanyBrochure HUNGER
25/38
45
H u n g e r M a s c h i n e n
The hydraul ic components produced by Hunger Maschinen
are an important supplement to the components
to be found in the hydraul ics sector.
The pro duct rang e co vers hydr auli c co mpo-
nents such as rotary transmissions rotary
actuators, pressure intensifiers, special
valv es and hyd rau lic con trol blo cks as wel l
as complete hydraulic systems. The produc-
tion pro gram is roun ded off by self -ali gnin g
and rod end bearings in maintainable and
maintenance-free designs for hydraulic
cylinders and other drive applications.
Opti mum funct iona lity, freed om from main -
ten ance and lo ng ser vic e lif e are wor ld -
renowned properties of all products. This
proverbial quality standard is only achieved
by continuous inspection of all dimensions
and functions. Due to the high performance
and quality standards it has been possible to
develop new sales markets all over the
worl d.
Hunger Maschinen designs, project plans,
produces and installs complete customer-
spe cif ic hyd rau lic syst ems for all fie lds of
application.
44
Assembly area for hydraulic power packs
Planning and engineering
"The art isnot in the
development,but in
adapting tothe market."
-
8/11/2019 Download CompanyBrochure HUNGER
26/38
47
Ta i l o r - M a d e H y d r a u l i c S y s t e m S o l u t i o n s
Complete solutions from one source only components that are f ine-tuned
to one another guarantee rel iable functioning of a hydraul ic system.
Hunger hydraulic
power units are used in
a wi de r ange of field s:
Hydro-electric engineering
Industrial furnaces andalum inum cast ing plan t
Offs hore
Ship construction
Mach ine-t ool manu fact ure
Iron and steel industry
Special technologies
Press construction
Test b ed e ngin eerin g
In addition to the production of special
hydraulic components, Hunger Maschinen
devotes itself above all to the production of
hydraulic power units and hydraulic andelectric control units. The advantages of
such comp lete sol utio ns ha ve be en ap pre-
ciated by customers throughout the world
for deca des. Hung er Masc hine n s upp lie s
plants of all sizes and for all types of
application. The range includes power
units with nominal volumes of up to
10, 000 lit res, for pre ssur e rang es fro m
50 to 700 bar and pump deliveries
up to 5,000 l/min.
Hydraulic system solution for driving and controlling the rotating sector gates ofthe New Harbor lock in Bremerhaven from planning and design to productionand installation.
46
Hydraulic power unitsfor the New Harbor lock in Bremerhaven
-
8/11/2019 Download CompanyBrochure HUNGER
27/38
49
S e l f - a l i g n i n g B e a r i n g s a n d R o d E y e s
f u l l y m a n e u v e r a b l e a n d t o u g h
Hunger Maschinen suppl ies standard and special -s ize
self-al igning bearings and rod eyes in various product designs.
Siz es bet wee n 20 and 1,0 00 mm bo re
diameter are standard, and special
production runs in small or large quantities
are possible. For hydroelectric applications
the re are pro duc t ran ges ava ila ble whi ch
meet the special requirements of this f ield.
The par tic ula r qua lit y of Hun ger bea rin gs
results from the use of high-grade materials
and coatings. Depending on requirements,
stain less steel , b ronze or plas tic is used . Th e
general design of the bearings including
elastic wiper rings prevents soiling of the
slid ing surfa ces and guara ntees an o ptim um
servi ce l ife.
48
Sliding combination experiment - The black curve shows thefriction value,while the red line represents wear and tear.
Dust and splash proof maintenance-freeplain bearing bushes
wear measurementcompression force measurement
sliding combination sample
Long stable wear phasewith constant linear wear intensity
Wear
Frictionvalue
Sliding distance
Unstablefailure phase
Very short initialbreak-in phase
coefficient offriction measurement
Bearing test bed the tribometer
load impact
Axial thrust bearings and plain bearingbushes of all sizes are also supplied.
-
8/11/2019 Download CompanyBrochure HUNGER
28/38
51
R o t a r y T r a n s m i s s i o n s
i n S p e c i a l a n d S t a n d a r d D e s i g n s
Hydraul ic rotary transmissions, suitable for use with
various l iquid and gaseous media, are an important
component of the range of products on offer.
In special designs, transmissions with up to
44 ch anne ls an d op erati ng p ress ures of 3 0 to
400 bar have been desi gned and prod uced .
The rota ry tran smi ssio ns are equ ipp ed wit h
spec ial Hung er DFE roto r s eals for hydr auli c
oils, greases, gases, water and other
operating media.
Low internal friction, good start up characte-
ristics due to rolling bearing mountings on
both sides as well as a low idling torque
guarantee a particularly long maintenance-
free life time .
App lica tion s f or slow rotat ing and swiv elin g
movements with circumference speeds of
up to 1.5 m/sec are just as easy to produce as
high-speed items moving at up to 8 m/sec.
Rotary transmissions are used in the automo-
bile industry for transfer lines and welding
robots as well as in commercial vehicle con-
stru cti on for rot atin g a ssem bli es and feed s.
Further examples of their application are to
be found in heavy machinery construction
and injection molding plant in which the
rotary transmissios are used for forming plant.
Special rotary transmission with 44 channels for a 4-station special machinewith an operating pressure of 300 bar (medium: hydraulic oil)
Sectional drawing ofa rotary transmissionmade of light metal
50
Special rotary transmissionfor cutting and welding machines
-
8/11/2019 Download CompanyBrochure HUNGER
29/38
53
S p e c i a l H y d r a u l i c Va l v e s
a n d R o t a r y A c t u a t o r s
Hunger Maschinen produces special valves for hydrocyl inders
for the functions of f i l l ing, protection against pressure loss,
pressure regulation and counter-torque regulation.
Due to their streamlined design, Hunger
pre-fill valves are used for feeding and filling
the main cyli nder s o f pr esses . A s n on-r etur n
val ves the y are use d to ens ure tha t pre ss
cylinders subject to high pressures are leak
fre e. Hun ger pre ssu re val ves saf egu ard the
pressure in a hydrosystem or components of
a system. Flow control valves are used to
regulate the speed of movement of loads
and influence the flow of the liquid.
Hunger non-return valves stop the flow of
the liq uid in one dir ecti on, whi le all owi ng
the li qui d to flo w fre ely in the opp osi te
direction. Stop valves are of a seat-type
design and shut without leaking oil.
Hunger rotary actuators are used in all tech-
nical applications where rotating move-
ments are required with a constant momen-
tum . The sin gle and dou ble pi sto n rot ary
actuators have been further refined by Hun-
ger in order to optimize performance para-
meters. Standard and special constructions
of 190,000 Nm and 720 pivoting angle have
been successfully used for many years.
52
Special valves for hydrocylinders,preferablyof manifold or cartridge design,are used inhydraulic press construction.
Filling valve
Toothed rack and pinion
specialrotary actuator
-
8/11/2019 Download CompanyBrochure HUNGER
30/38
55
H u n g e r A b r a s i v e s
Within the Hunger Group a good deal of attention has always
been paid to the intensive processing of metal surfaces.
The subs idi ary Hung er Schl eifm itte l G mbH ,
fou nde d in 197 9, not onl y sup pli es its
products within the Hunger group of
companies, but due to its high performance
and quality standards also works for external
customers at home and abroad. The produc-
tion range comp rise s p lasti c-co ated ceram ic
honing stones, honing tools, diamond
honing tools and diamond stones for the
microfinishing of metal surfaces. Their
defining qualit ies are a high removal rate,
perfect accuracy of shape and consistent
quality. The main customers are cylinder ma-
nufacturers, and in particular machine
builders, and the automobile industry.
New developments are tested on the
company's own premises under real condi-
tio ns a gua ran tee of abs ol ute fir st- cla ss
tech nol ogy. For the pro cess ing of larg e d ia-
meter and long ceramically coated piston
rods Hunger used their many years' experi-
ence in the manufacturing of cylinders to
develop special diamond honing stones to
meet the friction and surface finish require-
ments. Here the company drew on its many
yea rs' exp eri enc e of cyl ind er man ufa ctu re.
The sheat hing of the ceram ic honi ng ston es
is a plastic case which allows considerably
higher contact pressures, as the honing
ston e i s st abil ized at t he side and can there -
for e achi eve bet ter abr asi on per for man ce.
The plas tic sheat hing means that the honi ng
ston e ca n be used to t he f ull exte nt. Furt her-
more, the sheating acts as a "dirt wiper" to
keep the honing sludge away from the
honing stone, thus increasing the cutting
performance of the stone. Metal contact
between the honing stone and the item
being honed with the resultant develop-
ment of scoring is therefore avoided.
"Efficiencyis persuasive,while quality
breedsconfidence."
54
Surface measurement device
-
8/11/2019 Download CompanyBrochure HUNGER
31/38
57
P r e c i o u s S t o n e s
f o r t h e A u t o m o b i l e I n d u s t r y
The i tems from the Hunger abrasives product l ine that are in
part icular ly high demand by the automobi le industry are the CBN
diamond honing stones and diamond tools.
The se hig h-q ual ity Hun ger hon ing sto nes
tool s a re used univ ersa lly in auto mati c p ro-
duction processes for finishing a large num-
ber of components, including honing motor
blocks, brake cylinders, connecting rods and
valve shaft s.
The typ es of dia mon d, the ir bon din g,
concentration and grain size is crucial for a
long service life, good shape retention
tol era nce and the fin est sur fac e qua lit ies
with an Ra below 0.1 m. Special diamond
honing stones and tools with and without an
air nozzle control stone system for symme-
tri cal and asym met ric al app li cati ons are
produced in line with customer requests.
56
The optimum design of the required special tool guaranteesuniform quality of the work pieces.
Diamond honing stones for honingmotor blocks and valve seats
(Photo:Hydro-Aluminium)
-
8/11/2019 Download CompanyBrochure HUNGER
32/38
59
F l e x i b i l i t y i s K e y
H u n g e r H y d r a u l i c ' s W o r l d w i d e S e r v i c e
Time is money. The repair service for hydraul ic a nd pneumatic
cyl inders of the Hunger Group also repairs the products of
other f i rms as quickly as possible.
Hunger Hydraulic Worldwide Service is pre-
pared for all types of damage to cylinders
and hydraulic components, whether leaks,
wea r or mec han ica l def orm ati on. Hig hly
qualif ied and experienced specialists ensure
that the p rodu cts o f ot her m anufa ctur ers c an
be repaired inexpensively and within the
shor test poss ible time .
Our pro duc tio n c apa citi es mak e i t p ossi ble
to p roce ss d iame ters of u p to 2,00 0 m m an d
lengths of up to 25 m. In the case of damage
to th e pi ston rod surf ace t he co ating techn o-
logies developed by Hunger usually meanthat it i s po ssib le t o re pair the cyli nder whil e
continuing to use the same piston rod. For
spe cia l siz es or rew ork ed rod and tub e
diameters Hunger DFE is able to supply
tail or-mad e s pec ial seal s w ithi n a very shor t
tim e. Rap id rea cti on tim es min imi ze you r
production downtime. The reuse of viable
components means that the repair of your
hydraulic plant is relatively inexpensive.
The repa ir of the cyli nder s i s a lway s c arri ed
out in line with the latest technologies and
Hunger's high quality standards. After a final
inspection it is possible to provide an all-
round warranty irrespective of the original
brand and size of the product.
Take adv ant age of the exp eri enc e and
efficiency of the Hunger Hydraulic Service.
Even the products of othermanufacturers are repairedby Hunger Hydraulic'sWorldwide Service.
Gas metering and closing cylindersfor thermal deburring
58
"All knowledgestems fromexperience"
ImanuelKant
-
8/11/2019 Download CompanyBrochure HUNGER
33/38
61
H u n g e r W o r k s f o r V e h i c l e
C o n s t r u c t i o n a n d M o b i l e H y d r a u l i c s
Top-qual i ty sheet metal working from prototype and process development to
the del ivery of series parts Hunger support their customers as a development
partner with experience and creativity.
Until the commercially viable punched or
deep-drawn part falls out of the machine
close cooperation is required with the custo-
mer. Our specialist personnel are available at
all t imes for the customer to provide him
wit h a dvi ce bas ed on the ir exp eri ence and
production expertise. During this phase
intense coordination with the customer is a
sig nif ica nt lev er in red uci ng cos ts and
improving customer satisfaction. The start-
up phase comprises prototype develop-
ment, tool design, a preproduction series
and then the SOP (start of production).
The pun che d and dee p-d raw n par ts are
mainly used in the automotive supply
industry and machine construction. In
addition, polished stainless steel parts for
use in medical technology and the leisure
industry are also produced. The range com-
prises almost all types of alloy and all
geometries. Production is carried out on hy-
draulic and eccentric presses of 25 to 250 t. If
required, these can be equipped with belt
fee d dev ice s and str ip stra igh ten ing
machines. We consider the mechanical pro-
cessing of the manufactured components to
be one of our greatest strengths. This inclu-
des joining technologies such as welding,
riveting or crimp technology just as much as
the pro duc tio n o f a ssem bli es and mod ule s
wit h s ubs equ ent surf ace fini shi ng. Here we
have at our disposal all standard procedures
suc h as gla ss bea d bla sti ng, cat hod ic
immersion painting or powder coating and
galvanizing
60
Pivot bracketfor hospital beds
Headrest retainerfor the chair industry
Detent component in theautomobile industry
Supporting foot for folding seat
Glowing cylinder cover forterrace radiant heater
Part of a burner
-
8/11/2019 Download CompanyBrochure HUNGER
34/38
Maintenance-free semi-trailer couplingand fully hydraulic trailer coupling.
Maintenance-free semi-trailer coupling
Maintenance-free semi-trailer couplingmade of full aluminum
Europa trailercoupling with three
independent hydraulicsystems for fully hydraulic
automatic compensationof play,start-up and
collision buffering
63
I n t e r c o n n e c t i n g W o r l d F i r s t s
I n n o v a t i o n s f o r Ve h i c l e C o n s t r u c t i o n
The developments in modern vehicle construction aim at weight reduction,
energy savings and, last but not least , environmental protection.
As lon g ago as 199 5 the Hun ger wor ks for
vehi cle cons truc tio n a nd mob ile hydr aul ics
presented a world first with the patented
maintenance-free luxury semi-trailer
coupling. The coupling plate stands out due
to its sint ere d-o n a ntif ric tion coat ing, whil e
the clos ing mecha nism is d esig ned in s uch a
way that the kin gpin is encl osed by divi ded
maintenance-free roller bearings.
In addition, Hunger has developed a main-
ten ance -fr ee kin gpi n so tha t sem i-t rai ler
couplings that are equipped with a low-
maintenance antifriction coating can be ex-
panded to form a completely maintenance-
free coup lin g s yste m. The regr easi ng that is
required for standard couplings and the sup-
ply of grease are no longer necessary. At the
IAA commercial vehicles fair in 2004 Hunger
again presented a world first the first main-
tena nce- fre e s emi -tra ile r cou pli ng mad e o f
ful l alu min um. The cle ar adv anta ges of thi s
innovation are a reduction in fuel consump-
tion and an i ncre ase i n th e po ssib le load .
The full y h ydra ulic trail er coup lin g, whic h i s
characterized by the interplay of three
hydraulic systems that work completely
independently of one another, has also been
available since 2004 in a version with full
remote control. Products such as the
hydropneumatic suspension and forked
drawbars with pivoting lugs round off the
range.
62
Patented kingpin lubricationand maintenance-free
Working onbehalf of vehicles
and theenvironment
-
8/11/2019 Download CompanyBrochure HUNGER
35/38
T h e H u n g e r H y d r
K n o w n t h r o u g h o u
The demand for high quality that
and the services that accompany t
As we un de rs ta nd it , th e te rm qu al it y
comprises the entire range of services at all
levels throughout our company, from deter-
mining customer requirements, through
punctual delivery of the products in line
wi th sp ec if ic at io ns , to add it io na l se rv ic es
suc h as comm iss ion ing and rep air s. The hig h
quality requirement is reflected in close and
individual cooperation with our customers
and suppliers.
In order to maintain and continuously
improve the Hunger quality standard,
continual further training measures are
required. Hunger train their qualified
sp ec ia li st s an d in ve st in th e fu tu re of th e
employees and the company with targeted
fur the r t rai nin g p rog ram s.
64
Il
T
Tribometer
-
8/11/2019 Download CompanyBrochure HUNGER
36/38
67
W o r k i n g t o g e t h e r t o w a r d s
a n E x c e l l e n t F u t u r e
The decisive factors in the successful development of the company group
in the past few decades have been our own innovative powers,
the highest qual i ty demands and f lexibi l i ty. And we shal l continue to a
hold up these success factors as the lei tmotif for the Hunger Group.
The pow er of inn ova tio n, hig hes t qua lit y
and flexibility are essential if one wishes to
offer customer-specific problem solutions
associated with an all-round advisory
serv ice. With the wid e-ra ngi ng exp erti se of
the Hung er Gro up in the area of hydr aul ics
and the automotive field we are a partner to
our customers in the efficient development
of application and system solutions. The
range of services offered by Hunger com-
prises engineering services, product com-
ponents and system solutions, together with
other complimentary services to accompany
our products.
On the bas is of our app lic ati on ski lls
acquired over several decades and our
wid e-r ang ing syst em exp ert ise we are abl e
to p rovi de o ur c usto mers with techn olo gica l
advice in the selection of components as
wel l as the pl anni ng and pro jec tin g of
spe cia l app lic ati on- rel ate d sol uti ons . We
offer excellent engineering services that are
spec ific ally attun ed t o yo ur r equi reme nts.
Our per mane nt stri vin g t o a chi eve the bes t
quality demands the use of the latest tech-
nologies and has resulted in a portfolio of
components and solutions which comple-
ment one another so that they can be readi-
ly combined. On this basis we develop
sys tem sol uti ons in acco rda nce wit h you r
individual requirements - independently of
proprietary systems. We supply outstanding
products and solutions which will exceed
your exp ectat ions .
The inte grat ive conc ept of a s olu tio n p rovi -
der naturally includes services. Upon request
we wil l als o tak e ove r the com mis sio nin g,
maintenance, modernization and repairwor k. We off er exc ell ent ser vic e tha t is
seco nd t o no ne.
This holi stic appr oach resu lts in a n im prov e-
ment in benefits to the customer as a result
of the coordinated solutions, the simplifi-
cation of processes and the reduction in
investment. This leads to an increase in
eliability and cost effectiveness. Why not
profit today from the excellent engineering,
excellent products and excellent service that
we h ave to o ffer?
66
"The futurehas alreadybegun..."
-
8/11/2019 Download CompanyBrochure HUNGER
37/38
Walter Hunger GmbH & Co. KG Hydraulikzylinderwerk
Mail: [email protected]
Web: www.hunger-hydraulik.de
HWS Hunger Hydraulik Weltweit-Service GmbH
Mail: [email protected]
Web: www.hunger-service.de
Hunger Marketing GmbH
Mail: [email protected]
Web: www.hunger-marketing.de
Hunger DFE GmbH Dichtungs- und Fhrungselemente
Mail: [email protected]
Web: www.hunger-dichtungen.de
Hunger Maschinen GmbH
Mail: [email protected]
Web: www.hunger-maschinen-gmbh.de
Hunger Schleifmittel GmbH
Mail: [email protected]
Web: www.hunger-schleifmittel.de
W. Hunger International GmbH
Mail: [email protected]
Web: www.hunger-international.de
Hunger GmbH & Co. Werke fr Fahrzeugbau und Mobilhydraulik KG
Mail: [email protected]
Web: www.hunger-automotive.de
Hunger Hydraulic UK Ltd.
Mail: [email protected]
Web: www.hunger-hydraulics.co.uk
Hunger Hydraulik (Schweiz) AG
Mail: [email protected]
Web: www.hunger-hydraulik.ch
Hunger (Tianjin) Hydraulic Engineering Co., Ltd. (China)
Mail: [email protected]
Web: www.hunger-hydraulics.cn
Hunger International India
Mail: [email protected]
Web: www.hunger-hydraulics.in
Hunger Hydraulics C.C. Ltd. (USA)
Mail: [email protected]
Web: www.hunger-hydraulics.com
Hunger Hydraulic France SARL
Mail: [email protected]
Web: www.hunger-hydraulique.fr
The Hunger Hydraul ics Group
Your Partner for Problem Solutio ns Worldwide
Walter Hunger GmbH Tel: +49-(0)9352-501-0, Fax:
Email: info@hunger-hydraulik.
-
8/11/2019 Download CompanyBrochure HUNGER
38/38