Downhole Motors

31

Transcript of Downhole Motors

Page 1: Downhole Motors
Page 2: Downhole Motors

1

THE RANGE OF PRODUCTS

The main type of equipment offered to customers is

hydraulic downhole motors used for drilling deviated

and horizontal wells as well as multilateral wells.

By-pass valves for PDM of next sizes

Check valves for drill stems of

Float valves

Turbodrills:

Streamlined core sample

Completion equipment

All the products are certified in accordance with local

and international requirements. Certificates of

accordance such as ISO 9001 and API Specs are available.

The design of downhole motors is protected by patents of

Russian Federation.

Various motor modifications are manufactured

ranging from 43…240 mm, both bent (with an adjustable

and rigid bent) and straight. Bent sub range varies from

0°00´ to 3°00´.

Positive Displacement Motors (PDM) of 120, 127, 172,

195 and 240 mm are widely used for horizontal drilling.

Motors of 95 mm are used for side tracking and drilling.

Motors of 60, 75, 85, 95, 106 mm are used for well

intervention activities.

Motors with adjustable bent are in great demand and

they have wide application: besides drilling oil and gas

wells, they are efficiently applied for building passages

under railways and highways, rivers and other objects

during oil pipeline construction.

In 2009 special R-Wall sections (stator covered with

even resin layer) have been applied to manufacturing of

the motors. There are special versions of the motors for

high-temperature wells.

OTHER PRODUCTS OFFERED TO CUSTOMERS INCLUDE:

54, 75, 85, 95, 106,

120, 127, 172 and 240 mm.

75, 95, 106, 127, 172, 195,

240 mm.

75, 95, 106, 120, 127, 165, 178, 203 mm.

TOR-240RS Turbodrill with adjustable bent (0°00´ - 2°00´)

TO3-249RS Turbodrill with adjustable bent (0°00´ - 2°00´)

r of 127/80 and 172/100 mm.

for running non-cemented liners

from the production strings of 146 and 168 mm diameter.

Hydraulic mechanical jars of 97, 121, 172, 203 mm by

using a license of the Canadian company Wenzel

Downhole Tools Ltd.

Shock tools

Centering elements

Safe subs:

Drill-string subs

Spare parts

Hydraulic break-out machines

Motor testers

Jar testers

Pipe-threading machine

Non-destructive test (NDT) inspection benches

in cooperation with Wenzel Downhole Tools

Ltd. 3½”, 4¾, 6¼, 6½, 6¾, 8, 9, 10, 10½ (89mm, 121mm,

159mm, 165mm, 171mm, 203mm, 229mm, 241mm,

254mm, 286mm)

for downhole motors and core

samplers. Box-frame calibrators and string centralizers.

97, 120, 165, 172, 195, 203 mm

made with accordance to API Spec 7.

Nonmagnetic high-strength alloys are available.

manufactured by RADIUS-SERVIS for foreign

drilling tools repair

In addition, we offer various services such as

maintenance and repair of jars and downhole motors as

well as inspection of all drilling equipment. To provide

such services we run service centers with necessary

equipment such as:

for down-hole motors

and jars assembling and repairs

Service vices for motor drive section overhaul and re-

assembling

RADIUS SERVICE

Page 3: Downhole Motors

2

DESIGN AND OPERATIONAL

FEATURES OF MOTORS

Optimal length, high rigidity and motor

controllability during drilling.

Use of effective adhesive mixtures for joints

prone to breaking apart during operation.

Building-up the motors with adjustable bent.

Three radial supported sealed bearing

assemblies are capable of withstanding

extreme radial and axial loads

Equipping motors with Russian and foreign

power sections with various energy

characteristics.

Building-up the motors with by-pass valves

manufactured by RADIUS-SERVICE for filling

and deflation of the drill stem during trips. It

also permits pipe drainage when tripping out

or making a connection.

The full scope of rotor/stator relationships is

offered to produce the proper torque and

speed for your specific drilling requirements

Hard-alloy bottom radial bearing, located in the

maximum proximity to the bit.

The power section rotor and the bearing

section shaft joined via transmission shaft with

oil-filled joints.

The adjustable sleeve and bent sub are

reinforced with hard alloys inserts at the point

of contact with the wellbore wall.

RADIUS SERVICE

Page 4: Downhole Motors

3

RADIUS SERVICE

D…¹ - DPC, where

Example: DRU2-172ÐÑ, where

Power sections:

Example: RS172N934, where

«D» - straight hole motor

«DOT» - straight hole motor with fixed angle bent sub capability

«UD» - multipurpose motor, can be operated both in straight and bent positions

«DRU» - downhole motor with adjustable bent housing

«RS» - manufacturer “Radius Service”

«¹» - modification number

«D» motor dimension type

«DRU» downhole motor with adjustable bent housing

«2» modification ¹2

«172» motor dimension

«RS» manufacturer “Radius Service”

RSD.*.**, where

«RS» - power section manufactured by manufacturer “Radius Service”

«D» power section diameter

«* »- number of rotor stages

«**» - length of power section, dm

«RS» power section manufactured by “Radius Service”

«172» power section diameter

«9» number of rotor stages (rotor/stator 9/10)

«34» - length of power section, dm (3400mm)

INDEX OF DOWNHOLE MOTORS AND POWER SECTIONS

Page 5: Downhole Motors

4

RS095N743 7/8 5,6 100…200 72 60…170 215

Ro

tary

sp

ee

d,

rpm

To

rqu

e,

kg

·m

43 (111/16

) D-43RS RS043N518 1 500 5/6 3,3 0,8…2,5 160…520 31 80…420 11

RS054N518 1 600 2,2 75…220 20 40…180 18

RS054N522 2 000 4,4 115…350 41 50…280 26

60 (23/8

) Ä-60ÐÑ RS060N522 2 000 5/6 4,8 1…4 175…410 44 85…340 26

RS075N422 2 000 4,4 220…360 40 110...300 41

RS075N432 3 000 7,1 230...380 64 110...310 65

RS075N422 2 000 4,4 220…360 40 110...300 41

RS075N432 3 000 7,1 230...380 64 110...310 65

85 ( 33/8

)D-85RS

DOT-85RSRS085N911 870 9/10 2,4 5…7 260…360 28 180…320 29

RS095N533 3 000 5/6 5,0 160…320 46 80...270 98

RS095N640W 3 200 6/7 4,2 110…220 96 85…190 307

RS095N543 5/6 6,7 160…320 62 80…270 135

RS095N643 6/7 7,1 140…280 67 70…230 170

RS095N743 7/8 5,6 100…200 72 60…170 215

RS095N533 3 000 5/6 5,0 160...320 46 80...270 98

RS095N640W 3 200 6/7 4,2 110…220 96 85…190 307

RS095N543 5/6 6,7 160…320 62 80…270 135

RS095N643 6/7 7,1 140…280 67 70…230 170

RS095N743 7/8 5,6 100…200 72 60…170 215

RS095N533 3 000 5/6 5,0 160...320 46 80...270 98

RS095N640W 3 200 6/7 4,2 110…220 96 85…190 307

RS095N543 5/6 6,7 160…320 62 80…270 135

RS095N643 6/7 7,1 140…280 67 70…230 1704 000

5…10

4/5

4 000

DRU1-98RS

4 000

54 (21/8

) D-54RS 5/6 1…3

Dri

llin

gfl

uid

flo

wra

te,

l/s

Idli

ng

rota

rys

pe

ed

,R

PM

Ma

xp

erm

iss

ible

dif

fere

nti

al

pre

ssu

re,

ba

r

Mo

tor

siz

e

Mo

tor

pa

rtn

um

ber

Po

we

rse

cti

on

typ

e

Sta

tor

ac

tiv

ep

art

len

gth

,m

m

Lo

be

s(r

oto

r/s

tato

r)Z

p/Z

ñò

Sta

ges

3…5

75 ( 3 ) D-75RS

RDU-73RS73 ( 27/8

) 4/5

95 ( 33/4

)

UD-95RS

3…5

DRU-95RS

RS106N723 7/8 2,5 90...180 28 60...160 106

RS106N923 9/10 2,0 65…130 17 55…120 83

RS106N533 3 000 5/6 6,3 180…350 58 90...290 142

RS106N640W 3 200 6/7 4,6 110…220 105 85…190 434

RS106N543 5/6 8,3 180…360 77 90…290 192

RS106N643 6/7 7,6 140…280 72 70…230 218

RS106N743 7/8 5,6 100...190 72 60…160 265

RS106N723 7/8 2,5 90...180 28 60...160 106

RS106N923 9/10 2,0 65…130 17 55…120 83

RS106N533 3 000 5/6 6,3 180…350 58 90...290 142

RS106N640W 3 200 6/7 4,6 110…220 105 85…190 434

RS106N543 5/6 8,3 180…360 77 90…290 192

RS106N643 6/7 7,6 140…280 72 70…230 218

RS106N743 7/8 5,6 100...190 72 60…160 265

RS120N633 3 000 6/7 4,3 160…320 41 80…260 162

RS120N643 6/7 6,1 150…310 58 80…250 252

RS120N743 7/8 5,6 130…265 72 70…230 311

RS120N633 3 000 6/7 4,3 160…320 41 80…260 162

RS120N643 6/7 6,1 150…310 58 80…250 252

RS120N743 7/8 5,6 130…265 72 70…230 311

RS127N923 2 000 9/10 3,1 115…230 21 100...220 93

RS127N643 6/7 6,1 150…310 58 80…250 252

RS127N743 7/8 5,6 130…265 72 70…230 311

RS127N923 2 000 9/10 3,1 115…230 21 100...220 93

RS127N643 6/7 6,1 150…310 58 80…250 252

RS127N743 7/8 5,6 130…265 72 70…230 311

4 000

4 000

DRU4-127RS

DOT2-127RS

120 (43/4

) DRU1-120RS 10…20

4 000

4 000

106 ( 41/4

)

DRU3-106RS

DOT3-106RS

2 000

127 (5) 10…20

4 000

4 000

6…12

2 000

Table 1 Down-hole motors performance capability

* Differential pressure is a difference between pressure drop applied on the motor under load and pulling from bottom-hole

DRU1-98RS - motor with improved reliability

*Max permissible

differential pressure

performance

Page 6: Downhole Motors

5

on

bit

,k

g

at

ca

sin

gin

rou

nd

-

trip

op

era

tio

ns

,k

g

du

rin

ge

merg

en

cy

op

era

tio

ns

,kg

900 6 600 15000 47,6…69,9 n/a Ç-35 Ç-35 43 43 - - 2 760

2 880

3 250

3 000 11 000 26 600 73,0…76,0 n/aÇ-45

Ç-50

Ç-45

ÍÊÒ60õ2,54õ1:1663 61 - - 3 650

3 670

4 670

3 840

4 820

4 000 22 000 50 000 98,4…120,6 n/a Ç-66 Ç-66 88 88 1 185 2 750

5 215

5 915

6 215

6 215

6 215

5 415

6 115

6 415

6 415

6 415

5 655

6 355

6 655

6 655

6 655

Ç-66

Ç-76

Ç-73

Ç-76

Ç-86

Ç-76

n/a

28 000 64 000

114,3…124,06 500

915

n/a

n/a

n/a

73,5

76

76

76Ç-66 -Ç-65

Ç-66

-

-

96 96

Ç-73

Ç-76-

1 200 0…2,5

yes

Ç-66

Ç-76

Ç-88

Ç-66

Ç-73

Ç-76

98 10610 000 120,6…149,2 1 340 0…2,5

0…32 000 8 000 18 000 60,3…76,0 55 55

0…2,5Ç-66Ç-65

Ç-66

Ç-45 Ç-45

83,0…98,435 800

660

Ap

pli

ca

ble

bit

dia

mete

rs,

mm

Th

rea

dc

on

ne

cti

on

tob

it

Th

read

co

nn

ec

tio

nto

dri

llp

ipe

s

Dri

ve

se

cti

on

max

dia

me

ter,

mm

Bo

tto

ma

rmle

ng

th,m

mMax permissible load

Mo

tor

len

gth

,m

m

Ho

us

ing

ce

ntr

ali

ze

rav

ail

ab

ilit

y

Ben

ts

ub

ran

ge,

° C

Ma

xs

tato

rd

iam

ete

r,m

m

5 000 16 000

5 000 16 000 83,0…98,435 800

4 400

4 400

5 400

6 100

6 400

6 400

6 400

4 930

4 930

5 930

6 630

6 930

6 930

6 930

5 420

6 420

6 420

5 420

6 420

6 420

4 135

6 135

6 135

5 030

7 030

7 030

120,6…149,2

0…2,5

0…3

121

1 330 0…2,5

137

1 130

1 370

n/a120 000 149,2…177,8 127 127

n/a

Ç-88Ç-101

Ç-102121

yes

Ç-88Ç-101

Ç-102

149,2…177,8

151,0…177,8

44 000 100 00012 000

0…31 185

1 360 0…2,5

n/a

yes

14 000 53 000

106110

Ç-66

Ç-73

Ç-86

Ç-88

Ç-66

Ç-76

Ç-88

10 000 43 000 97 000

Downhole motors: 43, 54, 60 - well intervention activities, 73, 75, 85, 95, 106 - well intervention activities, side tracking and drilling172, 195, 210, 240 - drilling of vertical, horizontal and deviated wells . Motor length and weight may vary

motor sizes 1 11/16''…5''

-

Page 7: Downhole Motors

6

RS172N923 9/10 1 800 2,2 80…160 32

RS172N629 6/7 2 400 4,6 165…330 51

RS172N929 9/10 2 400 2,9 80…160 45

RS172M634 6/7 3 000 4,8 135…270 53

RS172N934 9/10 2 900 3,5 80..160 53

RS172N635W 6/7 3 000 4,3 130…250 115

RS172N444 4/5 4 000 6,1 150…300 64

RS172N744 7/8 4 000 4,7 90…180 72

RS172N354 3/4 5 000 13,2 370…745 117

RS172N454 4/5 5 000 7,1 140…280 76

RS172N554 5/6 5 000 6,4 110…225 70

RS172N754 7/8 5 000 5,7 85…170 87

RS172N923 9/10 1 800 2,2 80…160 32

RS172N629 6/7 2 400 4,6 165…330 51

RS172N929 9/10 2 400 2,9 80…160 45

RS172M634 6/7 3 000 4,8 135…270 53

RS172N934 9/10 2 900 3,5 80..160 53

RS172N635W 6/7 3 000 4,3 130…250 115

RS172N444 4/5 4 000 6,1 150…300 64

RS172N744 7/8 4 000 4,7 90…180 72

RS172N354 3/4 5 000 13,2 370…745 117

RS172N454 4/5 5 000 7,1 140…280 76

RS172N554 5/6 5 000 6,4 110…225 70

RS172N754 7/8 5 000 5,7 85…170 87

RS172N923 9/10 1 800 2,2 80…160 32

RS172N629 6/7 2 400 4,6 165…330 51

RS172N929 9/10 2 400 2,9 80…160 45

RS172M634 6/7 3 000 4,8 135…270 53

RS172N934 9/10 2 900 3,5 80..160 53

RS172N635W 6/7 3 000 4,3 130…250 115

RS172N444 4/5 4 000 6,1 150…300 64

RS172N744 7/8 4 000 4,7 90…180 72

RS172N354 3/4 5 000 13,2 370…745 117

RS172N454 4/5 5 000 7,1 140…280 76

19…38

Mo

tor

part

nu

mb

er

Po

wer

se

cti

on

typ

e

Lo

be

s(r

oto

r/s

tato

r)

Zp

/Zñ

ò

Sta

ges

Sta

tor

ac

tiv

ep

art

len

gth

,

mm

Ma

xp

erm

iss

ible

dif

fere

nti

al

pre

ss

ure

,b

ar

Dri

llin

gfl

uid

flo

wra

te,

l/s

Idli

ng

rota

rys

pe

ed

,R

PM

172 (63/4

)

-172

RS195N923 9/10 1 800 2,2 80…160 32

RS195N629 6/7 2 400 4,6 165…330 51

RS195N929 9/10 2 400 2,9 80…160 45

RS195Ì634 6/7 3 000 4,8 135…270 53

RS195N934 9/10 2 900 3,5 80…160 53

RS195N635W 6/7 3 000 4,3 130…250 115

RSM195N744 7/8 4 000 5,6 80…160 90

RSM195N454 4/5 5 000 7,1 140…280 76

RS195N923 9/10 1 800 2,2 80…160 32

RS195N629 6/7 2 400 4,6 165…330 51

RS195N929 9/10 2 400 2,9 80…160 45

RS195Ì634 6/7 3 000 4,8 135…270 53

RS195N934 9/10 2 900 3,5 80…160 53

RS195N635W 6/7 3 000 4,3 130…250 115

RSM195N744 7/8 4 000 5,6 80…160 90

RSM195N454 4/5 5 000 7,1 140…280 76

RS210N744 7/8 4 000 5,6 130…250 90

RS210N454 4/5 5 000 7,1 190…360 76

RS240N734 7/8 3 000 3,4 85…210 55

RS240N355 3/4 5 000 5,8 105…270 51

RS240N265 2/3 6 000 8,3 190…470 72

RS240N734 7/8 3 000 3,4 85…210 55

RS240N355 3/4 5 000 5,8 105…270 51

RS240N265 2/3 6 000 8,3 190…470 72

RS240N734 7/8 3 000 3,4 85…210 55

RS240N355 3/4 5 000 5,8 105…270 51

RS240N265 2/3 6 000 8,3 190…470 72

195 ( 75/8

)

210 (81/4

) 30…57

240 (91/2

) 30…75

19…38

RS172N554 5/6 5 000 6,4 110…225 70

RS172N754 7/8 5 000 5,7 85…170 87

RS172N923 9/10 1 800 2,2

RS172N629 6/7 2 400 4,6

RS172N929 9/10 2 400 2,9

RS172M634 6/7 3 000 4,8

RS172N934 9/10 2 900 3,5

RS172N635W 6/7 3 000 4,3

RS172N444 4/5 4 000 6,1

RS172N744 7/8 4 000 4,7

RS172N354 3/4 5 000 13,2

RS172N454 4/5 5 000 7,1

RS172N554 5/6 5 000 6,4

RS172N754 7/8 5 000 5,7

80…160 32

165…330 51

80…160 45

135…270 53

80..160 53

130…250 115

150…300 64

90…180 72

370…745 117

140…280 76

110…225 70

85…170 87

Ro

tary

sp

ee

d,

rpm

To

rqu

e,

kg

·m

Po

we

r,k

W

40…130 456 32…63

45…250 445 57…114

40…130 640 42…83

40…200 553 59…118

40…130 777 53…105

85…200 1486 156…311

40…230 658 77…154

40…140 1 050 76…152

150…580 504 151…303

40…210 840 91…182

30…170 905 79…159

40…140 1 338 93…186

40…130 456 32…63

45…250 445 57…114

40…130 640 42…83

40…200 553 59…118

40…130 777 53…105

85…200 1486 156…311

40…230 658 77…154

40…140 1 050 76…152

150…580 504 151…303

40…210 840 91…182

30…170 905 79…159

40…140 1 338 93…186

40…130 456 32…63

45…250 445 57…114

40…130 640 42…83

40…200 553 59…118

40…130 777 53…105

85…200 1486 156…311

40…230 658 77…154

40…140 1 050 76…152

150…580 504 151…303

40…210 840 91…182

*Max permissible differential pressure performance

30…170 905 79…159

40…140 1 338 93…186

40…130 456 32…63

45…250 445 57…114

40…130 640 42…83

40…200 553 59…118

40…130 777 53…105

85…200 1486 156…311

40…230 658 77…154

40…140 1 050 76…152

150…580 504 151…303

40…210 840 91…182

30…170 905 79…159

40…140 1 338 93…186

40…130 456 32…63

45…250 445 57…114

40…130 640 42…83

40…200 553 59…118

40….130 777 53…105

85…200 1486 156…311

35…130 1 528 100…201

40…210 840 91...182

40…130 456 32…63

45…250 445 57…114

40…130 640 42…83

40…200 553 59…118

40….130 777 53…105

85…200 1486 156…311

35…130 1 528 100…201

40…210 840 91...182

50…190 1 530 159…302

50…280 983 147…279

30…170 1 483 102…254

40…210 1 270 109…273

75…370 1 034 157…392

30…170 1 483 102…254

40…210 1 270 109…273

75…370 1 034 157…392

30…170 1 483 102…254

40…210 1 270 109…273

75…370 1 034 157…392

Table 2 Down-hole motors performance capability

** motor must be inspected if parameter is exceeded*** motor may colapse if parameter is exceeded

DRU3-172RS - centrator is available to be installed

DR

SD

RU

2-1

72

RS

DR

U3

-17

2R

SD

RU

-17

2R

S5

DR

S-1

95

DR

U1

-19

5R

S

DRU1-210RS

DOT-240RS

DRU1-240RS

Page 8: Downhole Motors

7

885

957

976

973

1 050

1 074

1 134

1 183

1 150

1 222

1 310

1 312

828

895

916

931

997

1 051

1 078

1 126

1 094

1 166

1 253

1 255

813

880

901

916

982

980

1 047

1 097

1 063

1 135

1 224

1 226

on

bit

,kg

**at

ca

sin

gin

rou

nd

-tri

p

op

era

tio

ns

,k

g

***d

uri

ng

em

erg

en

cy

op

era

tio

ns

,k

g

Mo

tor

len

gth

,m

m

Ben

ts

ub

ran

ge

,° C

Bo

tto

ma

rmle

ng

th,m

m

Dri

ve

sec

tio

nm

ax

dia

mete

r,m

m

Max

sta

tor

dia

me

ter,

mm

Th

read

co

nn

ec

tio

nto

dri

ll

pip

es

Th

read

co

nn

ec

tio

nto

bit

Ho

us

ing

ce

ntr

ali

ze

r

av

ail

ab

ilit

y

Ap

pli

cab

leb

itd

iam

ete

rs,

mm

Max permissible load

Mo

tor

we

igh

t,k

g

,

6 400

7 000

7 000

7 500

7 500

176 7 600

8 500

8 500

9 500

9 500

9 500

9 500

5 550

6 150

6 150

6 650

6 650

176 6 750

7 710

7 710

8 710

8 710

8 710

8 710

5 550

6 150

6 150

6 650

6 650

176 6 750

7 740

7 740

8 740

8 740

8 740

8 740

0…2

195

2100

(18

00

áåç

íàä

äî

ëî

òíîãî

ïåðåâ

îä

íèêà)

2100

(1800

áåç

íàä

äî

ëî

òíîãî

ïåðåâ

îä

íèêà)

178

180

180

178

180

180

Ç-133

Ç-147Ç-117

íåò

178

71 000 160 000

äà

212,7…250,825 000

6 000 771

6 600 838

6 600 859

7 100 874

7 100 940

7 200 938

8 190 1 005

8 190 1 055

9 190 1 021

9 190 1 093

9 190 1 182

9 190 1 184

(2250

áåç

íàä

äîë

îòí

îãî

ïåð

åâî

äí

èêà

)

176

178

íåò

5 820

6 420

6 420

6 920

6 920

7 020

7 920

8 920

6 380

6 980

6 980

7 480

7 480

7 580

8 480

9 480

195

Ç-147

íåò Ç-117

- -

2140

(18

80)

0…2

105 000 240 000 215,9…269,9 195

Ç-147

Ç-152

30 000

1 043

1 138

1 157

1 229

1 252

1 205

1 359

1 419

1 151

1 246

1 265

1 337

1 360

1 313

1 480

1 533

7 585

8 585

7 575

9 675

10 675

7 040

9 140

10 140

7 040

9 140

10 140

Ç-152 2 13021040 000 130 000

0…3285,8…660,4

Ç-152Ç-152

Ç-171

2 540

( 2 240)0…3

2 975

(2 675)0…2

2 540

( 2 240)íåò

245

240

280

240

40 000

285,8…660,4

311,5…660,4

íåò

äà

235 0…3

160 000 375 000

250,8…374,6 äà Ç-1523000001 505

1 670

1 828

2 298

2 432

1 770

2 245

2 379

1 715

2 190

2 324

Motor length and weight may vary

motor sizes 6 3/4''…9 1/2''

Page 9: Downhole Motors

8

RADIUS-SERVICE COMPANY HAS A

LEADING POSITION IN JARS RENT AND

AFTER-SALE SERVICES IN RUSSIA.

S i n c e 2 0 0 4 R a d i u s - S e r v i s h a s b e e n

manufacturing, selling and renting drilling and

fishing jars produced jointly with Canadian

company Wenzel Downhole Tolls Ltd.

Jars fleet tool sizes range

Cumulative operating time of Radius-Service jars

fleet exceeds circulation 200 000 hours, more

than 600 repairs were made. Highly skilled staff

and essential equipment are the factors ensured

Radius-Service to repair jars of various designs

and manufactorers.

The jars offered by Radius-Service have a reliable

design, which ensures long operating life and

critical stuck equipment releasing. There are

examples of continuous jarring during two whole

days, which means more than 600 strikes, after

which stuck equipment is released.

The jars are successfully operated by following

Russian and foreign drilling and service

companies: Schlumberger, Baker Hughes,

Halliburton, PetroAliance, Eursia, Orenburgneft,

Technoburservis, SSK, Nedra, Katobneft,

Tyumenpromgeofizika, etc.

79 mm (3 1/8") 121 mm (4 3/4")

95 mm (3 3/4") 172 mm (6 3/4")

108 mm (4 1/4") 203 mm (8")

Jars can be applied to:

According to knocking mechanism operating

principle, jars are ranged as follows:

According to knocking mechanism direction,

jars are ranged as follows:

Directional drilling;

Horisontal drilling;

Failures elimination;

Well repairs (workover and maintenance

operations).

Hydraulic mechanical jars (HM)

Hydraulic jars (H)

Hydraulic jars allow extending jar inner

opening to maximum limits.

Single-action (up only): indicated by figure

1 or without indication;

Double-action (up and down): indicated by

figure 2.

RADIUS SERVICE

JARS PURPOSE:

Jars are intended to release of the tools stuck in

the hole, by jarring upon the sticking area.

Drilling jar is included into the drilling stem

assembly bottom; this ensures jarring action

starting immediately after sticking occurs.

Fishing jar is used for stuck releasing exclusively,

and is mounted into fishing assembly.

Maximum jar operation bottom temperature is

135°C, but after changing of conventional

sealing elements (rings, collars) for thermal-

resistant ones, jar can be operated in the holes

with bottom temperature up to 230°C.

Page 10: Downhole Motors

9

RADIUS SERVICE

Hydraulic mechanical drilling jar

Hydraulic drilling jar

Hydraulic fishing jar

The jar is intended for striking up and down. The

jar of this design combines features of both

hydraulic and mechanical drilling jars types.

Its mechanical section includes mechanical latch

equipped with Bellville springs pack which

prevents accidental jar action during drilling and

round-trip activities. Upon customer's request

various latch pull-out forces available within the

force range specified in technical characteristics

can be installed.

The hydraulic section includes a valve, equipped

with dispenser. Up-strike force is regulated by

tool pulling force variation during hydraulic

dwell (delay).

Splined jar connection ensures reliable torque

transfer during string rotation drilling.

A distinctive feature of these jars is an absence of

mechanical latch equipped with Bellville springs

pack, which allows extending jar inner opening

and ensures geophysical equipment passability.

There are two valves equipped with dispensers

in the hydraulic section of the jar. This feature

allows jarring upon the sticking area at both

directions with a different force. Due to this

feature these jars can be used in extremely

deviated wells with high friction factor, where jar

recharge axial force can be hardly obtained.

Splined jar connection ensures reliable torque

transfer during string rotation drilling.

The jar is intended to striking upward. The jar

consists of hydraulic and splined sections

isolated from each other by a pack of wear-

resistant sealings.

The hydraulic section includes a valve equipped

with a dispenser. This section ensures strike

force regulation by tool pulling force variation

during hydraulic dwell (delay).

Splined jar connection ensures reliable torque

transfer during string rotation drilling.

Page 11: Downhole Motors

10

RADIUS SERVICE

DOUBLE-ACTION HYDRAULIC MECHANICAL DRILLING JARS RDT-2HM

The jar is intended for striking up and down.

Distinctive features:

Mechanical latch prevents accidental jar action during drilling and round-trips;

Up-strike force is regulated by tool pulling force variation during hydraulic dwell (delay).

Hydraulic mechanical drilling jars RDT-2HM specification

Size Max OD, mmJar length,

mmMin ID, mm

Up/Downstroke

length, mm

Latch release forcefor strike-up*, kg-

force

Max tensile load athydraulic

dwell(delay), kg-

force

Max tensile load,kg-force

Max torque,kg•forcem

Connectionthread**

89 mm

(3 ")92 5 200 32 203 / 172 11 400…16 000 22 600 51 700 600 2 IF

95 mm

(3 ")97 5 600 30 203 / 172 11 400…16 000 29 500 52 200 600 2 IF

121 mm

(4 ")124 6 200 55 230 / 152 16 300…25 000 34 600 95 800 1 400 3 IF

165 mm

(6 ")168 6 500 57 152 / 152 36 700…59 000 72 500 218 500 3 900 4 IF

171 mm

(6 ")175 6 500 70 230 / 152 38 800…59 000 86 100 234 200 3 900 4 IF

203 mm

(8")207 7 000 70 230 / 152 40 800…72 600 108 800 258 500 6 200 63/8 REG

3/8

3/8

1/2

1/2

1/2

3/4

1 2/

3/4

1 2/

3/4

* latch release force for strike-down is about 45% of latch release force for strike-up

** connection threads are changed upon customer's request

Page 12: Downhole Motors

11

RADIUS SERVICE

HYDRAULIC MECHANICAL DRILLING JARS RJ-1HM AND RJ-2HM

RJ-1HM single-acting jar, intended for striking upward.

RJ-2HM double-acting jar, intended for striking up and down

Distinctive features:

Mechanical latch prevents accidental jar action during drilling and round-trips;

Up-strike force is regulated by tool pulling force variation during hydraulic dwell(delay).

Hydraulic mechanical drilling jars RJ-1HM and RJ-2HM specification

Size Max OD, mmJar

length,mm

Min ID, mmUp/Down

strokelength, mm

Latch release forcefor strike-up*, kg-

force

Max tensile loadat hydraulic

dwell(delay), kg-

force

Max tensile load,kg-force

Max torque,kg•forcem

Connectionthread**

108 mm

(4 ")RJ-1HM 5 000 50 150 / -- 13 500…20 400 31 700 48 500 1 000 2 IF

172 mm

(6 ")RJ-2HM 5 600 70 229 / 152 38 800…59 000* 86 100 234 200 3 900 4 IF

1/4

3/4

7/8

1/2

* latch release force for strike-down is about 45% of latch release force for strike-up

** connection threads are changed upon customer's request

Page 13: Downhole Motors

12

RADIUS SERVICE

DOUBLE-ACTION HYDRAULIC DRILLING JARS RDT-2H

The jar is intended for striking up and down. No mechanical latch is provided in this jar design.

Distinctive features:

Up-strike force is regulated by tool pulling force variation during hydraulic dwell(delay), down

strike force is regulated by tool release during hydraulic dwell (delay);

Extended jar inner opening ensures safe geophysical equipment passability

Hydraulic mechanical drilling jars RDT-2H specification

Size Max OD, mm

Jar

length,mm

Min ID, mmStroke

length, mm

Hydraulic power

application area,cm

2

Max tensile(compressive) load

at hydraulic dwell(delay), kg-force

Max tensile load, kg-

force

Max torque,

kg•forcem

Connection

thread*

86 mm

(3 ")86 5 400 38 533 38 22 600 63 900 600 2 IF

108 mm

(4 ")110 5 900 50 635 57 31 700 81 900 1 000 2 IF

121 mm

(4 ")124 5 800 57 635 76 38 500 100 900 1 400 3 IF

171 mm

(6 ")176 5 900 70 635 153 86 100 325 300 3 900 4 IF

203 mm

(8")207 6 400 70 635 198 108 800 352 100 6 200 6 REG

3/4

1/4

3/8

3/4

3/8

7/8

1/2

5/8

1/2

* connection threads are changed upon customer's request

Page 14: Downhole Motors

13

RADIUS SERVICE

DOUBLE-ACTION HYDRAULIC DRILLING JARS RJ-2H

The jar is intended for striking up and down. No mechanical latch is provided in this jar design.

Distinctive features:

Up-strike force is regulated by tool pulling force variation during hydraulic dwell(delay), down-

strike force is regulated by tool release during hydraulic dwell (delay);

Extended jar inner opening ensures safe geophysical equipment passability.

Hydraulic mechanical drilling jars RJ-2H specification

* connection threads are changed upon customer's request

Size Max OD, mmJar

length,mm

Min ID , mmStroke

length, mm

Hydraulic powerapplication area,

cm2

Max tensile

(compressive) loadat hydraulic dwell(delay), kg-force

Max tensile load,kg-force

Max torque ,kg•forcem

Connectionthread*

108 mm

(4 ")110 7 200 50 635 56 31 700 48 500 1 000 2 IF

1/47/8

Page 15: Downhole Motors

14

RADIUS SERVICE

SINGLE-ACTION FISHING JARS RDT-FH

The jar is mounted into fishing assembly and is used in wells for tool stuck releasing, for striking

upward.

Distinctive features:

Strike force is regulated by tool pulling force variation during hydraulic dwell (delay);

Extended jar inner opening ensures safe geophysical equipment passability;

Fishing jobs with tool rotation do not affect the jar operability.

Hydraulic fishing jars RDT-FH specification

Size Max OD, mmJar

length,mm

Min ID, mmStrokelength,

mm

Hydraulic powerapplication area ,

cm2

Max tensile

(compressive) loadat hydraulic dwell(delay), kg-force

Max tensile load ,kg-force

Max torque,kg•forcem

Connectionthread*

79 mm

(3 ")79 3 500 25 279 26 18 600 55 500 500 NC 23

108 mm

(4 ")110 3 900 50 218 58 31 700 81 900 1 000 2 IF

1/8

1/47/8

* left connection thread are also available or it can be changed upon customer's request

Page 16: Downhole Motors

15

RADIUS SERVICE

BY-PASS VALVES

By-pass is mounted above a down-hole motor and is intended for fill-up and discharge the drill

string during round-trips. The production volume of by-passes of all sizes is more than 1000 sets per

year. The design of the by-pass is patented and its reliability is proved by 10-years service life.

By-pass specificationBy-pass part number

PK-54RS PK-60RS PK-75RS PK-85RS PK-95RS PK-106RS PK-120RS PK-127RS PK-172RS PK-240RS

Applicability (motor size) 54 60 75 85 è 88 95 106 120 127 172 è 195 240

Outer diameter D, mm (in)55

(2 )61

(2 )76(3)

88 (3 )96

(3 )

106

(4 11/16 )120

(4 )127 (5)

176(6 )

203 (8)

Min inner diameter d, mm (in)15

(9/16)

15

(9/16)

15

(9/16)15 (9/16)

28

(1 )

28

(1 )

28

(1 )28 (1 ) 50 (2) 50/55

Length L, mm (in)670

(26,4)670

(26,4)510(20)

530 (20,9)680 /665

(26,7/26,2)645/650

(25,4/25,6)480 (18,9)

430/450/480(16,9/17,7/18,9)

570/755(22,4/29,7)

570/590(22,4/23,2)

Housing length l, mm (in)620

(24,41)

620

(24,41)435 (17,1)

452

(17,72)

590

(23,23)555 (21,85) 375 (14,76)

335/355/375

(13,2/14/14,7)

440/640

(17,3/25,2)

440/460

(17,3/18,1)

By-pass operating pressure differential , kg-force/cm2 1,3±0,7 1,3±0,7 1,3±0,7 1,3±0,7 4,5±0,7 4,5±0,7 4,5±0,7 4,5±0,7 2,9±0,5

2,9±0,5/4±0,6

Connection threads(GOST R50864-96)

Box 1 REG 1 REGNC 23

2 REG2 REG

2 IF

2 REG

2 IF

3 REG3 IF

3 FH

3 IF

5 FH

4 IF

6 REG

6 FH

Pin 1 REG 1 REGNC 23

2 REG2 REG

2 IF2 REG

2 IF3 REG

3 IF3 FH3 IF

5 FH4 IF

6 REG6 FH

Max flow rate, l/s (gpm) 5 (79) 5 (79) 5 (79) 7 (111) 20 (317) 20 (317) 20 (317) 20 (317) 55 (872) 55 (872)

Drilling fluid

density, kg/m3

2 000 2 000 2 000 2 000 2 000 2 000 2 000 2 000 2 000 2 000

sand, %1 1 1 1 1 1 1 1 1 1

viscosity, ñ 45 45 45 45 45 45- 45 45 45 45

Weight, kg (lb) 10,5 (23) 10,5 (23) 17,5 (39) 20 (44) 25 (55) 28 (62) 28 (62)28/31/33

(62/68/73)75 (165)/106 (233)

90 (198)/107 (235)

1/8 3/81/2

3/4 3/4 7/8

1/8 1/8 1/81/8

1/2 1/23/8

3/83/8

7/8

7/8

1/21/2

1/2

1/2

1/2

1/2

5/8

5/8

1/21/2

1/2

1/2

1/2

5/8

5/8

7/8

1/2

3/8

7/83/8

3/81/2 1/2

Page 17: Downhole Motors

16

RADIUS SERVICE

FLOAT VALVES

Float valve is mounted above down-hole motor and is intended for prevention of motor slugging during

drill string running and exclusion of oil and gas ingress through the drill pipes.

The production volume of float valves of all sizes is more than 1000 sets per year.

The design of the float valve is patented and has a longer service life in comparison to similar products.

Float valve specification

Float valve part number

KOB-75RS KOB-95RS KOB-106RS KOB-120RS KOB-127RS KOB-165RS KOB-178RS KOB-203RS

Applicability (motor size) 75, 85 95, 106 106 120 127 172 172, 195 240

Outer diameter D, mm (in) 78 (3) 98 (3 6/7) 106 (4 1/6) 121 (4 ¾) 127 (5) 165 (6 ½ ) 178 (7) 203 (8)

Length, mm (in)L 676(26,6) 676 (26,6) 695 (27,4) 812 (32)645 /652

(25,4/25,7)699 (27,5) 927 (36,5) 777 (30,6)

Housing length l, mm (in) 600 (23,6) 600 (23,6) 600 (23,6) 710 (28) 550 (21,7) 585 (23) 800 (31,5) 650 (25,6)

Connection threads(GOST R50864-96)

BoxNC 23

2 REG2 IF

2 IF

2 IF

3 ½ REG

3 ½ IF3 ½ IF

3 ½ FH4 ½ IF 5 ½ FH 6 FH

PinNC 23

2 REG2 IF

2 IF

3 ½ REG3 ½ IF

3 ½ IF

3 ½ FH4 ½ IF 5 ½ FH 6 FH

Max flow rate, l/s (gpm)2,5…5

(39,6…79)

4…10

(63,4…158,5)

4…12

(63,4…190)

6…20

(95…317)

6…20

(95…317)

15…45

(238…713)

15…57

(238…903)

15…55

(238…872)

Drilling fluid

density, kg/m3 2 000 2 000 2 000 2000 2 000 2 000 2 000 2 000

sand, %1 1 1 1 1 1 1 1

oil particles, % 10 10 10 10 10 10 10 10

Working pressure, kg-force/cm (psi)2

350 (12,4) 350 (12,4) 350 (12,4) 350 (12,4) 350 (12,4) 350 (12,4) 350(12,4) 350 (12,4)

1,1±0,02

(0,04)

0,6 ±0,02

(0,02)

0,6 ±0,02

(0,02)

0,6 ±0,02

(0,02)

0,6 ±0,02

(0,02)

0,4

(0,014)

0,4

(0,014)

0,4

(0,014)

Weight, kg (lb) 16 (35,3) 26 (57,3) 33 (72,8) 48 (106) 49 (109) 70 (154) 98 (216) 115 (254)

5/8

5/8

3/8

3/8

3/8

3/8

7/8

7/8

7/8

Operating pressure differential,

kg-force/cm (psi)2

Page 18: Downhole Motors

17

RADIUS SERVICE

CORE SAMPLER

Core sampler is intended for sampling and

delivering of the core during drilling of oil and

gas wells.

All the core samplers manufactured by Radius-

Service can be used both for rotor method of

core sampling and for PDM application. All

samplers are available both in one and two

sections design.

To increase the core delivery and to reduce loads

to housing parts the core samplers can be

equipped with spiral centralizers. The

centralizers diameters are determined by a

customer. The blades at their hole-wall contact

area are reinforced with hard alloy (tungsten

carbide) inserts or with coating material

containing tungsten carbide. The reinforcing of

the working surface can be also made under

Quick-Tip technology. Radius-Service is the

exclusive supplier of this technology over the

territory of Russian Federation.

To provide a reliable core grip a collet core

extractor is manufactured of spring steel. Upon

customer request the extractor can be with

sputtering of industrial diamonds.

DISTINCTIVE FEATURES

Page 19: Downhole Motors

18

RADIUS SERVICE

For core sampling in loose rocks we developed a

lever core extractor which has a larger

overlapped area.

To avoid washouts the valve set is manufactured

of high-hardness stainless steel and is ball-

ground.

Two-butters thread with high torque-capacity is

used in housing parts of 172mm core samplers

which prevents failures during operation with

RPD equipped boring heads of cutting-type.

Core lifter are connected by reinforced profile

conic thread, which prolongs the thread life and

reduces disconnecting risk.

Upon customer request the core samplers can

be equipped with core lifter made of glass-fiber

material.

Core sampler specification

SpecificationCore sampler part number

SK-127/80-RS SK-172/80-RS SK-172/100-RS

Applied boring -heads D,

mm149,2…177,8 212,7…215,9

Max housing OD, mm 130 176 188

Core lifter ID, mm 85 88 107

Sections qty 1 2 1 2 1 2

Core lifter effectivelength, mm

6550 13000 7000 14050 7000 14050

Connectionthreads

(GOSTR50864-96)

Boringhead

MK119x4x1:16 MK150x6x1:8

Drillingpipes

3½ IF 4 ½ IF

Motor 3 ½ IF 4 ½ REG

Max axial load to boring

head, kg-force14000 10000 12000

Core sampler length,mm

7300 13800 8715 15640 9120 16040

Weight, kg 290 615 870 1595 955 1680

Page 20: Downhole Motors

19

RADIUS SERVICE

Safe sub is mounted into drilling string for sticky intervals penetration and is intended at the place

of its mounting for drilling string disconnection during downhole failure operations.

Safe sub consists of two parts connected by coarse-pitch thread.

Safe sub is disconnected by left rotating of the drill string at torque application less than 40% of the

tightening torque.

Safe sub specification

Float valve part number

PB-95RS PB-120RS PB-165RS PB-172RS PB-195RS PB-203RS

Outer diameter D, mm (in) 97 120,7 165 172 195 203

Length, L mm (in) 850 900 1064 1077 1087 1227

Housing length, l mm (in) 774 798 950 950 960 1100

Connection threads(GOST R50864-96)

Box 2 IF 3 ½ IF 4 ½ IF 5 ½ FH 5 ½ FH 6? REG

Pin 2 IF 3 ½ IF 4 ½ IF 5 ½ FH 5 ½ FH 6? REG

Max thread disconnection torque, kGcm 400 480 1360 1360 2000 2000

Weight, kg 39 52 105 120 175 257

SAFE SUB

7/8

7/8

Page 21: Downhole Motors

20

RADIUS SERVICE

FILTER F-172RS

Filter specification Filter part number F-172RS

Applicability (motor size) 172Outer diameter D, mm (in) 176

Length L, mm (in) 940

Housing length l, mm (in) 780

Connectionthreads

(GOSTR50864-96)

Box4 ½ IF5 ½ FH

Pin4 ½ IF

5 ½ FHFiltering capacity, mm 5

Max flow rate (through valve), l/s 35

Max sand content in drilling fluid, % 1

DRILL STRING SUBS

Drill string subs are manufactured according to API Spec 7 and made of steels 40XH, 40 XH2MA. Other

materials including nonmagnetic high-strength alloys are used in manufacturing upon customer

request.All the subs are NDT tested using an up-to-date testing equipment be leading manufacturers. The sub

outer surface hard alloy reinforcing is available upon customer request.

Page 22: Downhole Motors

21

RADIUS SERVICE

CENTERING ELEMENTS

Box-frame calibrators, string centralizers, down-

hole motors and core samplers centralizers are

manufactured by using steel grades such as

40XH2MA, 38XH3MFA as well as non-magnetic

high-strength alloys. To perform precise

operations highly technological multi-axial

machining centers from Austrian and Japan

manufacturers are used.

Both straight and spiral-bladed centering

elements are available. The blades at their hole-

wall contact area are reinforced with hard alloy

(tungsten carbide) inserts or with coating

material containing tungsten carbide.

Reinforcement if the working surface is also

made under Quick-Tip technology. Application of

this technology significantly increases wear

properties of the working surface.

Depending on customer requirement blades of

various sizes, quantity, types and connecting

threads are available.

Centering elements diameters are ranging from

120 to 390mm.

Connecting threads are made with regard to API

Spec 7.

Page 23: Downhole Motors

22

RADIUS SERVICE

QUICK-TIP TECHNOLOGY

QuickTip

Cutting & Wear

QuickTip process

QuickTip

QuickTip

QuickTip

Quick-Tip technology.

is a high quality hardfacing system for

downhole tools. The system couples tungsten

carbide inserts with an innovative application

process patented by . This is now

the system of choice for leading oil service

companies across the world.

The will extend the life of

tools, thereby reducing costs, improving

productivity and providing with an edge over

competition.

performs exceptionally well in

downhole conditions where sever abrasion is

coupled with impact. is able to

withstand the impact and hold gauge for

extended drilling hours.

licenses are based in the Middle East,

Far East, USA, UK, Australia, Norway, Argentina

and Germany. In 2009 Radius-Service the first

company in Russia received a license to use the

Page 24: Downhole Motors

SHOCK TOOL

Shock Tool effectively reduces impact loading on

the bit to extend bit life and reduce bit trips. By

isolating bit vibrations from the drill string, the

shock tool will reduce lateral and torsional drill

string vibrations, and related fatigue damage of

failure of the rotary connections. The shock tool

allows optimum bit speed to be used under

rough drilling conditions, increasing the rate of

penetration.

BENEFITS:

Isolates bit induced vibrations from the drill string

Low friction torsional drive permits free vertical movement

Reduces wear and tear on rig and equipment, and fatigue on drill collars and drill pipe

23

RADIUS SERVICE

DIAMETER LENGTHTHRUBORE

APPROX.WEIGHT

MANDRELPUMPOPEN

TORSIONFT. LBS.

TENSILEYIELD

BODYJOINTS

TORQUEIN FT.LBS.

3.5" (89mm) 6' 6" 1.00" 300 lbs 6 sq. in. 35,000 400,000 8,000

4.75"(121mm)

10' 1.50" 465 lbs 17 sq. in. 45,000 550,000 11,000

6.25"(157mm)

10' 6" 2.00" 950 lbs 17 sq. in. 75,000 720,000 28,000

6.5"(164mm)

10' 6" 2.00" 950 lbs 17 sq. in. 75,000 720,000 28,000

6.75"(172mm)

10' 6" 2.50" 1100 lbs 19.5 sq. in. 95,000 840,000 35,000

8.00"(203mm)

10' 6" 2.75" 1700 lbs 23.75 sq. in. 125,000 920,000 50,000

9.00"(229mm)

10' 6" 2.75" 2000 lbs 30.5 sq. in. 155,000 1,100,000 60,000

11.00"(279mm)

12' 2.75" 3600 lbs 47 sq. in. 170,000 1,250,000 75,000

Page 25: Downhole Motors

24

RADIUS SERVICE

INNOVATIVE TECHNOLOGIES

R-WALL power section with even wall thickness

In order to increase torque of downhole motors manufacturers have been following the trend of

increasing the length of power sections. A few years back the length of 3m for power sections were

thought to be a norm. Nowadays, 4, 5 and even 6m are considered as new standards for motor sections.

However, further increase in length is unviable as it comes to technological aspects of drilling, especially

horizontal drilling.

CONVENTIONAL POWER SECTION R-WALL SECTION

Thus, to meet a growing demand of complex drilling activities companies provide the industry with new

solutions. One of them is power sections with uniform rubber wall thickness. This means greater torque

(50%) and horsepower which makes improved penetration rates possible.

Steel casingStator Stator

RotorRotor

Hollow space

ElastomerMilled shape

Page 26: Downhole Motors

25

RADIUS SERVICE

Normally rotors are milled. Another possibility is forging. Forged rotors are not dimensionally stable

enough in the axial direction when it comes to high driving forces and high pressures, which are normal

in mud motors. The drive torque deforms the rotor because of its helical shape and therefore the rotor

gets shorter. This could result in the calculated pitch length of the rotor deviating from the stator pitch.

Leaks and drive power losses would be the consequence.

Very strong materials and the sophisticated composite design provide you with a new generation of

power sections, however, which will give you every advantage including very high torsion strength.

The new rotor of the power section is made up of a very strong core tube, which is encased by a

stainless steel jacket tube. This jacket tube forms the necessary, very accurate interference profile of

the rotor. Good profile accuracy (+/- 0.02 inches) is made possible with the new non-cutting

electrochemical manufacturing method.

MILLED SHAPE STATOR

MONOHULL STATOR

Page 27: Downhole Motors

26

RADIUS SERVICE

Thus, this new electrochemical method of manufacturing has been proved to be efficient and reliable.

Downhole motors with new power section have showed excellent performance during field trials. A

significant increase in penetration rate has been noticed. The maximum manufacturing length of the

new power section is 6 meters or 20 feet

DIFFERENTIAL PRESSURE RATIO

Torq

ue

,k

g-f

orc

e*

m

Differential pressure, atm

Page 28: Downhole Motors

27

RADIUS SERVICE

For the time being, Radius-Service manufactures the power sections of the following sizes: 95 mm,

106 mm, 172 mm and 195 mm.

Indeed, due to higher cost downhole motors with the new power sections do not intend to replace

motors with conventional rotors. However, in some cases such as drilling of deviated wells with small

radius the R-Wall power sections do not have an alternative choice. Therefore, all improvements

related to R-Wall power sections lead to a major benefit for the directional driller: increased reliability

and longer drilling runs can be achieved at affordable costs.

ROTATION RATIO (FLOWRATE 35 L/S)

RP

M

Differential pressure, atm

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RADIUS SERVICE

MOTOR TESTER

Inspection of assembly quality

Data acquisition

General checkup of motor performance

Post-service inspection

Motor tester is intended for

Motor sizes range, mm 75…240

Motor max length, m 11

Electric pump power, kW 630

Working fluid flow rate, l/s 5…32

Max pressure, kg-force/cm2 150

Max rotary speed, rpm 2000

Max brake torque, kg-force*m 1500

Power intake, kW 680

Dimensions, m 18x1,8x1,7

Pump unit dimensions, m 5,7x5,7x3,7

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RADIUS SERVICE

JAR TESTER

Jar tester is intended for jars operability checkup after operation or repair.

Equipment size range, mm

Distance between holders, mm

Holder fixing interval, mm

Max compressive force, kN

Max tensile force, kN

Movable carriage stroke, mm

Hydraulic pressure, MPa

Dimensions, m

Weight, kg

Power unit dimensions, m

95…240

2300…8100

140

400

730

600

20

10,4x0,7x0,7

4000

1,1x0,95x1,1

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RADIUS SERVICE

HYDRAULIC BREAK-OUT MACHINE

Hydraulic break-out machine is intended for assembling and disassembling of down-hole motors, jars

and other equipment.

Fixing and rotating clamp

Tool sizes range, mm 75…330

Distance between holders, mm 0,4…2,8

Breakout torque, kNm 160

Makeup torque, kNm 100

Spinner

Tool sizes range, mm 102…330

Torque, kNm 4

Press-off hydraulic cylinder

Stroke, m 2

Max piston/rod end force, kN 90/150

BOM dimensions, m 18,7x1,5x1,75

Weight, kg 7800

Power unit

Pressure, MPa 20

Electric engine power, kW 15

Dimensions, m 1,5x1,3x1,5