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Heavy duty, rapid install, cost effective loading systems to service double deck trailers at the DC, warehouse and store

DOUBLE DECK SCISSOR LIFT LOADHOUSE

Double Deck Scissor Lift Loadhouse

Transdek’s Double Deck Scissor Lift Loadhouse offers a highly reliable and cost effective means tointroduce fixed double deck trailer fleets on distribution networks. Designed to convert DCs, warehouses and stores for efficient double deck deliveries in just 1 - 1.5 days, and delivered as a fully functioningloadhouse unit, this product represents a revolution in scissor lift loading technology.

We work closely with our customers to ensure added value and optimal product flows in the loading bay, and to generate opportunities for more streamlined, sustainable distribution networks. To ensure lifetimereliability, Transdek’s loading systems are backed up with the highest possible standard of customersupport.

Our Double Deck Scissor Lift Loadhouse is designed and built on the following core principles:

l Optimum lift stroke: to service all floor heights from 800mm to 3000mml Rapid installation and easy relocation: in 1 to 1.5 daysl Surface-mounted: avoid time-consuming and costly civil worksl Plug-and-play loadhouse pod units: pre-built, pre-clad, pre-testedl Fast, simple operation: efficient vehicle turnaroundsl Space efficient: fit within single loading bay areal Low maintenance: based on heavy duty build and simple electro-hydraulic principlesl Safety-enhanced: for operatives and drivers

Environmental Focus

Transdek is committed to achieving the highest level of sustainability for all of its products and services. Through a process of continuous improvement and innovation, we aim to streamline the manufacturing, installation and operating cycles of our systems - and to reduce carbon footprint across the entireproduct life-cycle.

l Local sourcing: 100% of components are sourced from UK and EU suppliersl Installation: streamlined process saves approx 50% energy and resource usage vs. conventional

loadhousesl Motor efficiency: l Neutral lower function: motor only runs 5% of full loading cycle time l New, energy-efficient motors: save 8% on power usagel Lighting efficiency: l High-frequency internal lighting and PIR motion sensorsOE: 68% saving l LED vehicle spotlampsOE: 88% saving vs conventional spotlamps l LED traffic lights: 93% vs conventional lightsl Innovative insulation options: to minimise energy loss through temperature differentialsl Recycling: 95% of components recyclable - Transdek offer reclaim servicel Life cycle assurance: all equipment relocatable; avoids write-offs, extends lifetime usage

Customer Support

Relationships with our customers are of paramount importance to Transdek, which is why we guaranteethe highest possible level of support throughout the lifetime of your equipment. We pride ourselves on theexcellent service history of our products and have invested heavily in the development of optimal After Sales systems to ensure your ongoing satisfaction.

l Pre Delivery: We offer the shortest lead times in the industryl Maintenance: Transdek offers tailored Service Level Agreement packages to suit operators’ specific

needs. Servicing can be carried out by Transdek-trained, highly-skilled service engineers. All Transdek engineers are Safe-Contractor accredited

l Emergency Support: Rapid emergency response on call 24/7 365 days of the year via Transdek’s networkof over 70 service engineers. Standard SLA’s provide 4 hour response times - average response times closer to 2 hours

l Warranty1: We offer a standard 2-year warranty on all of our double deck scissor lifts - with enhancedwarranty provisions available as part of certain SLA’s. All warranty and maintenance work is carried out via our PDA-linked central product database to ensure efficient project management

l Parts: Universally available, industry-standard parts used for all electrics and hydraulics. Tailored sparespackages are available for in-house maintenance. High-level stock of spares for rapid availability

l Modular Design: Transdek’s products are all designed ona modular basis with unified parts. This allows fast andefficient replacement of parts, whenever required,throughout the lifetime of your machinery

1 Subject to terms and conditions and to carrying out all routine maintenance servicingOE Optional Extra - value-added, non-standard featureTD Design feature unique to Transdek’s lifts/introduced through Transdek innovation* Options available

LED Traffic lights

Stress-engineeredhigh-tensile steelloadhouse frame

Hydraulics

Cladding* Loadhouse internal lighting

Front material/safety gates andmechanical locks

Bridge plate

Nylon-facedbumpers

LED loading spotlamps

Durability & Reliability

Transdek’s double deck scissor lifts are CE marked, subject to a thorough stress-engineering process,and built to withstand the rigours of rugged day-to-day use in the loading bay. To protect and support your equipment, and to ensure ongoing reliability, all of our double deck scissor lifts include thefollowing features:

l Heavy-duty, stress engineered loadhouse superstructurel Twin-scissor ram hydraulics configuration: for long-life performancel Bridge plate:

l Single section 8mm steel durbar - provides highly durable operationl Interlocked with roller door (if fitted) - prevents operation while door closed thus avoids

damage to doorl Run-time monitorTD/OE: enables cost effective routine condition maintenancel Nylon-faced bumpers: extend lifetime of machinery; fitted as standardl Vehicle wheel guidesOE: ensure correct docking onto loadhouse; prevent damage from misaligned

docking, increase life of trailersl Vehicle guide stripesOE: help to ensure correct dockingl Load Weight monitorTD/OE: weighs product going on to trailer, prevents overloading of lift/trailer - operation and display on heavy-duty HMI touchscreen

T-Bar system - mechanicalinterlock for rear gatesTD

Steel durbar lift platform Service/inspection hatch Motor/pump

Main control panel

LED diagnostic displayTD/OE

Remote controls

Maintenance props

Rear safety gates - inclosed and locked position

Emergency egress ladderTD

Personnel accesswalkway

Operating Speed & Efficiency

Transdek understand the high cost incurred from waiting goods vehicles, and the importance of turning product around as quickly as possible. Which is why we have placed such an emphasis on maximising the efficiency of our loading systems:

l Fast lift cyclel LED rapid diagnostic displayTD/OE: provides at-a-glance information about lift status, enabling fast

trouble shootingl Bridge plate efficiency:

l ‘Float zone’ - plate hinged for +/-150mm free float to adjust for variations in vehicle airsuspension; reduces levelling time

l Full pallet loads - design allows turning of rear row of pallets =greater loading efficiency and speed than conventional lifts

l Automated loading: designed for use with heavy MHEs as well as formanual/hand pallet truck loading operations

l Platforms engineered to withstand high point load stressesl Platforms widened to enable turning of 3 rows of rollcagesl Can speed up loading by factor of 100% - twice manual operation

l Load weight monitorTD/OE: overhead high-vis LED display gives at-a-glancerunning overview of top/bottom deck payload availability - enablesuninterrupted load cycle

Structural Build & Componentsl Pre-built and factory-testedTD – delivered as

working modelsl Lift platform, hydraulics, electrics, power supply and

dock furniture mounted in a free-standing chassis structure – the loadhouseTD

l Loadhouse built in 2 sectionsTD – roof and base –comprising high quality, stress-engineered steelsection framework

l Steel footplates – to anchor units into positionl Lift platform: 6mm plain durbar, reinforced with steel

section sub-framel Platform sides: 2200mm high - 8 mm kick plates

rubbing rails 200mm from deck level; remainder in 75mm x 12mm 10 gauge galvanised mesh

l Bridge plate*: 2000mm (w) x 1000mm (l) 8mmdurbar plate

l Chamfered lead-on edge to lipl Dual-ram hydraulically operated

l Loadhouse structure, bridge plate, gates and liftshot-blasted and paint finished: RAL5018 Turquoise Blue*

l Standard cladding: CW24mm single skin profile* -BS10A05 Goosewing Grey*

l Retractable dock seals: full height to suit doubledeck trailers*

l Foam pads to vehicle door: 300mm x 300mml Roller shutter doorsOE*

Power & Electricsl 415V 3ph; N,E; 50Hz; 9kW; DOL Starter; 16Al Duty cycleTD: continuous rating for 24hr/day usel 24V solenoids power lift and bridge plate during

lowering cyclesl Electrics IP65 ratedl Electrical interlocks – situated on:

l Material gates (x2) and personnel gate (x1)l Bridge plate, upper/lower and dock levels

l Automatic power cut-out operated by:l Safety edge beneath lift platforml Emergency stop buttons (x2)l Auto time-out on motor

l Traffic lights: 24V LED directional traffic lightsl Loading lights: LEDOE 24V 70W spotlampsl Loadhouse lights: 240V 58W twin fluorescent fittings

(2 x fittings)

l Site preparation - removal of existing dock furniturel Additional site preparationOE, including:

l Cutting out concrete plinths or kerbstoneseither side of the bay and associated disposal

l Removal of building canopiesl Building dock/warehouse extensions to marry

the lift to the buildingl Removal of existing dock pods, loadhouses,

dock levellersl Creation of door opening or other alterations

to the warehousel Transportation: of loadhouses/lifts to site and craning

into positionl Relocation service

Safety FeaturesAll Transdek systems are CE plated and built inconformance with the Machinery Directive 2006/42/ECand EN1570:1999 (plus amends). Our scissor liftloadhouses are built with the following standard safetyfeatures:l Platform gates – rear and front: electrically and

mechanicallyTD interlockedl T-Bar mechanismTD: mechanically interlocks

rear gatesl Personnel gate: electrically interlocked; inward

opening only; constant access to emergencyegress ladder

l Emergency egress: via permanent ladderTD

l Personnel access: safe, free passage betweendock and vehicle

l Extending safety gates – along bridging plate sidesl Safety contact stripsTD (2x): auto-cut off if operated

beneath platforml Emergency stop button: on main and remote

(platform) control panelsl Maintenance props: prevent lift lowering l Mesh safety curtains: prevent access beneath lift

platform from dock/vehicle-endsl External traffic lights with signage for drivers -

interlocked with roller door or manuall Loading lights - illuminate back of trailerl Skid-prevention platform surfacel Hazard, warning, operational and safety signagel Load Weight monitorTD/OE: weighs product during

load cycle - ensures correct top/bottom deck weight distribution, prevents overloading, minimises risk of vehicle rollover

Further Optional Variations/Extrasl Bridge plate - sized to suit operationl Cladding colour/profile variations - to suit architectural

builds/specific shell schemesOE

l Non-standard BS/RAL coloursOE

l DoorsOE: roller shutter/sectional/high-speed - to suitapplication

l Insulated cladding - to suit customer’s applicationOE

l Insulated doors/dock sheltersOE

l Inflatable dock sealsOE

l Load Weight MonitorTD/OE

l Advanced Management SystemsTD/OE : datamanagement system to monitor/assess loadingefficiencies per bay/vehicle, equipment usage and maintenance requirements

Additional ServicesTransdek’s full project management facility isdesigned to ensure optimal site-specific solutions andthe smooth integration of double deck deliveries:l Site survey and feasibility package: with CAD and

Autoturn® software to ensure vehicle/loadhousecompatibilityOE/TD

6.5T DD Scissor Lift

3600(w) x 5065(l) x 5700(h)

2500(w) x 3650(l)

500mm

6500kg UDL

12 rollcages @ up to 500kg

6 pallets @ up to 1 tonne

800mm to 3000mm

35mm/s

UK double deck and single deck trailer types

External in goods yard, marrying to loading bay

Stores, warehouses, cross-docks, DCs, factories

DIMENSIONS

Loadhouse (mm)

Platform Load Area (mm)

Personnel Access (w)

SWL

Capacity (830mm x 750mm)

Capacity (1000mm x 1200mm)

Operating Range

Lift Speed

Suited to Loading Location

Application

6.5T Double Deck Scissor Lift Loadhouse

Designed for loading fixed double deck trailers not including European specificationdouble deckersto dock height in the loading bay.

Transdek are committed to a process of continuous product innovation in order to guarantee our customersoptimal loading bay efficiencies and to work towards streamlined logistics for the future. We offer a full rangeof modular loading bay equipment to service vehicles at the DC, factory, warehouse and store.

Please contact Transdek UK direct for further information and to discuss the specific requirements of your operation.

Patents granted and patents pending - Copyright © Transdek UK Ltd 2011All technical specifications are subject to change

Transdek UK LtdBryans Close, Harworth, Doncaster, DN11 8RYt: +44 (0)1302 752 276 f: +44 (0)1302 752 434 e: info@transdek.com www.transdek.com

V2G Loading Systems Double Deck Lifts Scissor Lifts Dock Levellers Ancillary Products