Double Blank Analyzer (DBA)‡‘属2枚検知システム_en.pdf · JOB THICKNESS CH A CH B...

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Double Blank Analyzer (DBA) Detecting Ferrous & Non-ferrous Double Blanks

norgren.com/automationsolutions

Norgren Automation Solutions, LLC

Double Blank Analyzer (DBA) 32 Double Blank Analyzer (DBA)

Contents

03 Engineering GREAT Solutions through people, products, innovation and service

04 DBA System and Control Cables

05 DBA System Sensors

06 DBA System Sensor Cable Assemblies and Junction Boxes

07 DBA System Accessories & Mounts

IMI Precision Engineering is a world leader in fluid and motion control. Building close, collaborative relationships with our customers, we gain a deep understanding of their engineering needs and then mobilize our resources and expertise to deliver distinctive products and solutions.

Wherever precision, speed and engineering reliability are essential, our global footprint, problem-solving capability and portfolio of high performance products enables us to deliver GREAT solutions which help customers tackle the world’s most demanding engineering challenges.

> Reliability We deliver and support our high

quality products through our global service network.

> High Performance Products Our world-class portfolio of fluid and

motion control products includes IMI Norgren, IMI Buschjost, IMI FAS, IMI Herion and IMI Maxseal. We can supply these singly, or combined in powerful customized solutions to improve performance and productivity.

> Partnership and Problem Solving We get closer to our customers to

understand their exact challenges.

Engineering GREAT Solutions

XXSpecifiedLength

XXSpecifiedLength

DFC14XX-01 FemaleRatchet

MaleRatchet

DFC22LXXorDFC23LXX Female

Ratchet

19-PinFemale Threaded 5 Meters

19- Conductors


37-Conductors

Sensor CableConnectors.

15-Pin ThreadedFemale on housing

(see inside)

Control CableConnector forI/O connections.19 or 37-Pin ThreadedMale on housing(see inside)

JOBTHICKNESS

CH A CH BCHANNELA B C D

CH C CH D

PARTS

PARTPRESENT

VIEWCHANNEL

JOBSELECT

LEARN

MEASURE

EXITCALIB

DBAN1NDBAN1N-24

DBAN4NDBAN4N-24

DBAN3NDBAN3N-24

DBAN2NDBAN2N-24

(120VAC)(24VDC)

DBA Controller

158.8mm(6.25")

201.7mm(7.94")

173mm(6.81")

201.7mm(7.94")

203.2mm(8.00")

273.1mm(10.75")

Single Channel Control

Multi-Channel Control

To cutomer control (PLC)

Sensor (no juntion)Sensor (with juntion)

173mm(6.81")

203.2mm(8.00")

To cutomer control (PLC)

Sensor

XXSpecifiedLength

XXSpecifiedLength


MaleRatchet


Ratchet


19- Conductors


37-Conductors



(see inside)


JOBTHICKNESS


CH C CH D

PARTS

PARTPRESENT

VIEWCHANNEL

JOBSELECT

LEARN

MEASURE

EXITCALIB

DBAN1NDBAN1N-24

DBAN4NDBAN4N-24

DBAN3NDBAN3N-24

DBAN2NDBAN2N-24

(120VAC)(24VDC)

DBA Controller

XXSpecifiedLength

XXSpecifiedLength


MaleRatchet


Ratchet


19- Conductors


37-Conductors



(see inside)


JOBTHICKNESS


CH C CH D

PARTS

PARTPRESENT

VIEWCHANNEL

JOBSELECT

LEARN

MEASURE

EXITCALIB

DBAN1NDBAN1N-24

DBAN4NDBAN4N-24

DBAN3NDBAN3N-24

DBAN2NDBAN2N-24

(120VAC)(24VDC)

DBA Controller


Control Cables

DBA System Controller

Control cable for single channel DBA

Control cable for multi channel DBA

DCC19055M (16.4') Cable (PIGTAIL) W / 19 Pin AMPH Plug

DCC19LXXCustomer specified lenght in meters

DCC37055M (16.4') Cable (PIGTAIL) W / 19 Pin AMPH Plug

DCC37LXXCustomer specified lenght in meters

MaleThreaded

FemaleRatchet

MaleThreaded

FemaleRatchet

MaleThreaded

FemaleRatchet

MaleThreaded

FemaleRatchet

DFC14XX-01orDFC15XX-01

DFC14XX-01or

DFC15XX-01

Sensor>

Legacy Ferrous sensorsDIS0242-0142mm diameter - use on Single blank thickness 0.5 to 2.3 mm

DIS0254-0154mm diameter - use on Single blank thickness 0.5 to 3.0 mm

DIS0275-0175mm diameter - use on Single blank thickness 0.5 to 4.6 mm

Legacy Non-ferrous sensorsDES114242mm diameter - use on Single blank thickness 0.5 to 3.0 mm

Sensor response times for ferrous and non-ferrous blanks

> Response times are not affected when using multiple channels.

> In fast measurement mode, expect a 25-30% decrease in response time.

DBA System and Control Cables DBA System Sensors

0

20

40

60

80

100

120

0 1 2 3 4

Syst

em re

spon

se ti

me

(ms)

Thickness (mm) (X2 sheets)

Measuring Time DIS1042S (Steel)

0

20

40

60

80

100

120

140

160

0 2 4 6

Syst

em re

spon

se ti

me

(ms)



0

50

100

150

200

250

300

0 2 4 6

Syst

em re

spon

se ti

me

(ms)



31.5

32

32.5

33

33.5

34

0 1 2 3

Syst

em re

spon

se ti

me

(ms)


Measuring Time All Sensors (Aluminum)

Sensor size must matched to the maximum single blank thickness that the system will monitor.

Ferrous / Non-ferroussensorsDIS1042S42mm diameter - use on Single blankthickness 0.5 to 4.3 mm Ferrous0.5 - 4.0 mm Non-Ferrous

DIS1054 S or R54mm diameter - use on Single blankthickness0.5 to 5.7 mm Ferrous0.5 - 4.0 mm Non-Ferrous

DIS1075 S or R75mm diameter - use on Single blankthickness 0.5 to 8.0 mm Ferrous0.5 - 4.0 mm Non-Ferrous

MaleThreaded

FemaleRatchet

MaleThreaded

FemaleRatchet

MaleThreaded

FemaleRatchet

MaleThreaded

FemaleRatchet


DFC14XX-01or

DFC15XX-01

MaleThreaded

FemaleRatchet

MaleThreaded

FemaleRatchet

MaleThreaded

FemaleRatchet

MaleThreaded

FemaleRatchet


DFC14XX-01or

DFC15XX-01

MaleThreaded

FemaleRatchet

MaleThreaded

FemaleRatchet

MaleThreaded

FemaleRatchet

MaleThreaded

FemaleRatchet


DFC14XX-01or

DFC15XX-01

MaleThreaded

FemaleRatchet

MaleThreaded

FemaleRatchet

MaleThreaded

FemaleRatchet

MaleThreaded

FemaleRatchet


DFC14XX-01or

DFC15XX-01

MaleThreaded

FemaleRatchet

MaleThreaded

FemaleRatchet

MaleThreaded

FemaleRatchet

MaleThreaded

FemaleRatchet


DFC14XX-01or

DFC15XX-01

MaleThreaded

FemaleRatchet

MaleThreaded

FemaleRatchet

MaleThreaded

FemaleRatchet

MaleThreaded

FemaleRatchet


DFC14XX-01or

DFC15XX-01

MaleThreaded

FemaleRatchet

MaleThreaded

FemaleRatchet

MaleThreaded

FemaleRatchet

MaleThreaded

FemaleRatchet


DFC14XX-01or

DFC15XX-01

XXSpecifiedLength

XXSpecifiedLength


MaleRatchet


Ratchet


19- Conductors


37-Conductors



(see inside)


JOBTHICKNESS


CH C CH D

PARTS

PARTPRESENT

VIEWCHANNEL

JOBSELECT

LEARN

MEASURE

EXITCALIB

DBAN1NDBAN1N-24

DBAN4NDBAN4N-24

DBAN3NDBAN3N-24

DBAN2NDBAN2N-24

(120VAC)(24VDC)

DBA Controller

DBA System Accessories & Mounts


> All sensor cable connections at the DBA controller and one side of the sensor junction box use threaded connectors.> All sensor cables have a threaded connector on one end. > We recommend the use of ratchet type connectors on the sensor because of its superior resistance to vibration.> We recommend the use of a short extension cable to the sensor. The extension cable improves the serviceability of the

DBA System as shown in the example above.

DFC14XX-01

Length in meters Code

2 meters 02

5 meters 05

10 meters 10

15 meters 15

20 meters 20

Sensor cables with straight ratchet style connector

DFC15XX-01


2 meters 02

5 meters 05

10 meters 10

15 meters 15

20 meters 20

Sensor cables with right angle ratchet style connector

MaleThreaded

FemaleRatchet

MaleThreaded

FemaleRatchet

MaleThreaded

FemaleRatchet

MaleThreaded

FemaleRatchet


DFC14XX-01or

DFC15XX-01

MaleThreaded

FemaleRatchet

MaleThreaded

FemaleRatchet

MaleThreaded

FemaleRatchet

MaleThreaded

FemaleRatchet


DFC14XX-01or

DFC15XX-01

XXSpecifiedLength

XXSpecifiedLength


MaleRatchet


Ratchet


19- Conductors


37-Conductors



(see inside)


JOBTHICKNESS


CH C CH D

PARTS

PARTPRESENT

VIEWCHANNEL

JOBSELECT

LEARN

MEASURE

EXITCALIB

DBAN1NDBAN1N-24

DBAN4NDBAN4N-24

DBAN3NDBAN3N-24

DBAN2NDBAN2N-24

(120VAC)(24VDC)

DBA Controller

XXSpecifiedLength

XXSpecifiedLength


MaleRatchet


Ratchet


19- Conductors


37-Conductors



(see inside)


JOBTHICKNESS


CH C CH D

PARTS

PARTPRESENT

VIEWCHANNEL

JOBSELECT

LEARN

MEASURE

EXITCALIB

DBAN1NDBAN1N-24

DBAN4NDBAN4N-24

DBAN3NDBAN3N-24

DBAN2NDBAN2N-24

(120VAC)(24VDC)

DBA Controller

Sample Layout

Sensor Spring Mounts> Required to insure that sensor face sets flat on blank for

accurate reading.> IMI Norgren does not warranty the operation of the overall

system if a IMI Norgren spring mount is not used.> Use extended travel spring mount on blank loading tools

that have spring mounted Vacuum Cups. Extended travel spring mount follows cup travel and still maintains spring compression of sensor against blank when cup compression is removed.

DSM3601Standard Spring mount for 42 mm sensor



DSM3611Extended travel Spring mount for 42 mm sensor

DSM3623Extended travel Spring mount for 54 mm sensor

Sensor Spring Mounts

DSM3607 42 mm low profile



DSM3604 42 mm extended reach



Spring Mounts with Air Cylinder

Sensor Bumpers> Threads on sensor to

prevent blank surface marring. See cautions listed below.

Sensor Mounted Vacuum Cups> Thread on sensor to hold

blank firmly against face of sensor.

> Cup can protect blank from surface marring. See cautions listed below.

66.0020 Bumper assembly for 42 mm sensor



DSM3613 Vacuum cup for 42mm sensor

DSM3614 Vacuum cup for 54 mm sensor 75 mm version not available

CAUTION:Contact type sensors must come in contact with the blank to take a measurement. Air gaps up to .003 inch are acceptable, if this gap stays consistent from measurement cycle to measurement cycle. Sensor bumpers and Vacuum cups can interfere with the sensor face contact with the blank. Failure to install and adjust properly can result in double sheets not being detected.

Note: The maximum single blank thickness rating of the DBA sensor must be lowered to 85% of its normal rating if bumpers or vacuum cups are mounted on the sensor.

Vacuum Cup Mounting Bracket> Bracket positions cups on both sides of sensor for precise

presentation of sensor face against blank.> Compressing motion of cups during vacuum provides 6 mm

to 8 mm of sensor mount spring compression.

DSM3625 No Cups, No Venturi

DSM3625-01 With Cups, No Venturi

DSM3625-02 With Cups, With Venturi

DBA System Cable Assemblies and Junction Box

Sensor Cables

DTC1400-01 Sensor junction box with ratchet style connector

MaleThreaded

FemaleRatchet

MaleThreaded

FemaleRatchet

MaleThreaded

FemaleRatchet

MaleThreaded

FemaleRatchet


DFC14XX-01or

DFC15XX-01

DFC22LXX


2 meters 02

5 meters 05

10 meters 10

15 meters 15

20 meters 20

Straight male ratchet to straight female ratchet

DFC23LXX


2 meters 02

5 meters 05

10 meters 10

15 meters 15

20 meters 20

Straight male ratchet to right angle female ratchet

Extension Cables

Sensor Junction Box

Norgren Automation Solutions, LLC (NAS) 2871 Bond Street Rochester Hills, MI 48309 USA

Tel: 1-800-272-4511 Fax: 1-800-626-6092

Norgren Automation Solutions, LLC (NAS) 1325 Woodland Drive Saline, MI 48176 USA

Tel: 1-734-429-4989 Fax: 1-734-429-7689

Norgren, S.A. Av. La Montaña No.120 Parque Industrial Querétaro Sta. Rosa Jáuregui, Querétaro C.P. 76220

Tel: +52 442 229 50 00

IMI Norgren Brazil Av. Eng. Alberto de Zagottis 696 04675-085 - São Paulo - SP

Tel: +55 11 5698 4000 Fax: +55 11 5698 4001

Norgren, Buschjost, FAS, Herion and Maxseal are registered trademarks of IMI Precision Engineering companies.

©Norgren Automation Solutions, LLC 2017

Due to our policy of continuous development, IMI Precision Engineering reserve the right to change specifications without prior notice.

us/10/17

Selected Images used under license from Shutterstock.com

IMI Precision Engineering operates four global centres of technical excellence and a sales and service network in 75 countries, as well as manufacturing capability in the USA, Germany, China, UK, Switzerland, Czech Republic, Mexico and Brazil.

For information on all IMI Precision Engineering companies visit www.imi-precision.com

Supported by distributors worldwide.

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www.norgren.com/automationsolutions

Double Blank Analyzer (DBA)‡‘属2枚検知システム_en.pdf · JOB THICKNESS CH A CH B...

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