DOC. NO. JN96-01073 A03 · JN96-01073 -A03 200誐貚旛4 ... GP requires substances (level...
Transcript of DOC. NO. JN96-01073 A03 · JN96-01073 -A03 200誐貚旛4 ... GP requires substances (level...
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DOC. NO.:
ISSUE DATE:
CUSTOMER:
PART NAME:
PART NO.:
APP. DATE:
■ P-TWO INDUSTRIES INC. NO. 9, SHIN HWA RD, KWEI SHAN IND. PARK TAOYUAN, 330 TAIWAN, R.O.C. TEL:00886-3-3766666 FAX:00886-3-3762222
□ P-TWO ELECTRONIC(S.Z.) LTD. NO.1,GONG YE NORTH ROAD,CO-PROSPERITY, INDUSTRIAL PARK, SONGGANG TOWN, BAOAN DISTRICT, SHENZHEN CITY, GUANGDONG, CHINA TEL:86-755-27551666 FAX:86-755-27551222
□ P-TWO ELECTRONIC TECHNOLOGY(SUZHOU) CO.,LTD. NO.158-86 HUASHAN RD.FENG QIAO INDUSTRIAL PARK OF SUZHOU NEW DISTRICT,JIANGSU,CHINA TEL:86-512-6617666 FAX:86-512-6617222
MANUFACTURER SIGNATURE
JN96-01073 -A03
2008/12/04
FPC 0.5P CONNECTOR
196119-XX041
05a07文字方塊峻凌
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Part No.: 196119-□□ 041
This document contains information that is proprietary to P-TWO INC., and should not be used without permission.
Issue Date:2008/05/22
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I. SPECIFICATION OF PRODUCT
II. ORDERING INFORMATION
III. MATERIAL REFERENCE TABLE
IV. PLASTIC MATERIAL CERTIFICATE OF HOUSING
V. PLASTIC MATERIAL CERTIFICATE OF ACTUATOR
VI. METAL MATERIAL CERTIFICATE OF TERMINAL
VII. METAL MATERIAL CERTIFICATE OF FITTING NAIL
VIII. THE CONFIRMATION OF PROHIBITED/CONTROLLED
SUBSTANCES
IX. ENGINEERING DRAWING OF PRODUCTS
INCLUDE PRODUCT & PACKAGE
TABLE OF CONTENT
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1. Scope:
This specification covers the requirements for product performance, and test methods provisions of 0.5mm PITCH FFC/FPC CONNECTOR.
2. Applicable documents:
The following documents form a part of this specification to the extent specified herein. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. 2.1 Military Standard and Specifications:
MIL-STD-1344 Test Methods for Electrical Component Parts. MIL-STD-202 Test Methods for Electronic and Electrical Component Parts.
3. Requirements:
3.1 Designs and Construction: Product shall be of the design, construction and physical dimensions specified in the applicable product drawing.
3.2 Materials: A. Terminal: Copper Alloy. Gold Plating. B. Fitting Nail: Copper Alloy. Matte Tin Plating (Lead Free). C. Housing: Heat Resistance Plastic (UL94 V-0). D. Actuator: Heat Resistance Plastic (UL94 V-0).
3.3 General Specification: A. Voltage Rating: 50V (AC/DC)Contact. B. Current Rating: 0.5A (AC/DC)/Contact. C. Operation Temperature & Humidity Rating: -40℃~+85℃, 95%MAX. D. Preservation Temperature & Humidity Rating: -40℃~+85℃, 95%MAX.
4. GP requires substances (level 1)forbidden(including orders placed to subcontractors)
SPECIFICATION OF PRODUCTS
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4. Electrical Performance:
No. Items Requirements Test Procedures
4.1 Contact Resistance
Initial 20 mΩ, After test 40 mΩ
MAX.
It should be tested in accordance with method 3004of MIL-SDT-1344A. Measure by low level.(Max:20mV,100mA)
4.2 Insulation Resistance 500 MΩMIN It should be tested in accordance with method 3003 of MIL-STD-1344A. When 500V DC is applied between adjacent contacts and insulation resistance is measured within one minute.
4.3 Dielectric Strength No Breakdown The connector shall be tested in accordance with method 3001of MIL-STD-1344A. When the 500V AC r.m.s for one minute applied between adjacent contacts.
5. Mechanical Performance:
No. Items Requirements Test Procedures
5.1 Appearance Product shall be conforming to the requirements of applicable product drawing.
Visually, dimensionally and functionally inspected per applicable product drawing.
5.2 FFC/FPC Retention Force 30gf / PIN MIN Insert the actuator,pull the FFC/FPC at the speed rate of 25±3 mm/minute.
5.3 Terminal / Housing Retention Force 200 gf MIN Apply axial pull out of force at the speed rate of 25±3 mm/minute on the terminal assembled in the housing.
5.4 Fitting Nail /
Housing Retention Force
400 gf MIN Apply axial pull out of force at the speed rate of 25±3 mm/minute on the fitting nail assembled in the housing.
SPECIFICATION OF PRODUCTS
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6. Physical Performance
No. Items Requirements Test Procedures
6.1 Durability
Appearance neither damage nor crack. Retention force:30gf / PIN MIN Contact Resistance:40mΩMAX
Mate applicable FFC/FPC and insert and withdraw actuator at the speed rate of 25±3 mm/minute. Times:Up to 30 cycles
6.2 Vibration
Appearance:no damage,cracks,or parts dislocation. Contact Resistance:40mΩMAX Discontinuity:1μs MAX
In accordance with method MIL-STD-202 method 201, all contacts shall be connected in series and DC 100mA shall be applied. Wave form:Sine wave Frequency:10~55~10Hz in 1 minutes Amplitude:1.5mm Orientation:X,Y,Z (3 axes) Duration:2 hours /axis
6.3 Shock Appearance:no damage,cracks,or parts dislocation. Discontinuity:1μs MAX
In accordance with method MIL-STD-202 method 213. DC 100mA shall be applied. MAX acceleration:50G Wave form:Half sine wave Orientation:X,Y,Z (3 axes) Duration:11ms./axis Times:3 strokes in each X,Y,Z axis
6.4 Solderability More than 95% of the immersion shall be covered with solder.
It should be tested to compare with method 208 of MIL-STD-202. Steam Aging 8H Soldering time:5±0.5 seconds Solder temperature:245±5℃
6.5 Resistance to soldering heat
No deformation of components affecting performance.
1. manual soldering: Soldering time:5 seconds MAX Solder temperature:350±5℃
2.Reflow: Peak temperature:260±5℃ Duration time:10±0.5 seconds Condition:3 cycles
SPECIFICATION OF PRODUCTS
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7. Environmental Performance
No. Items Requirements Test Procedures
7.1 H2S Gas Contact Resistance:40mΩMAX
The specimens subjected to the chamber temperature of 40±2℃ exposure to H2S gas from 3±1ppm for 96 hours, humidity at 90%.
7.2 NH3 Gas Contact Resistance:40mΩMAX
The specimens subjected to the chamber temperature of 40±2℃ exposure to NH3 gas evaporating from 28% ammonia solution for 40 minutes, humidity at 75%.
7.3 Salt spray Contact Resistance:40mΩMAX
In accordance with method MIL-STD-202 method 101. Temperature:35±2℃ Density:5±1% in weight Duration:48 hours
7.4 Humidity
(steady state)
Appearance neither damage nor crack. Contact Resistance:40 mΩMAX Dielectric Strength:No BreakdownInsulation Resistance:500 MΩMIN
In accordance with method MIL-STD-202 method 103. Temperature:40±2℃ Relative Humidity:90~95% Duration:96 hours
7.5 Temperature
cycling (Thermal Shock)
Contact Resistance:40mΩMAX
In accordance with method MIL-STD-202 method 107. Temperature:
-55±3℃ (30min) → 25±3℃ (5min) → 85±3℃ (30min) → 25±3℃ (5min)
Condition:25 cycles
7.6 Humidity,
temperature cycling
Insulation Resistance:500MΩMIN.Contact Resistance:40mΩMAX. Dielectric Strength:No Breakdown.
In accordance with method MIL-STD-202 method 106 (without low frequency vibration). Subject mated connectors to 10 cycles 240h of humidity-temperature change between -10℃ and 65℃ at 95% R.H. in a chamber.
SPECIFICATION OF PRODUCTS
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No. Items Requirements Test Procedures
7.7 Temperature life
High (Heat Resistance)
Contact Resistance:40mΩMAX. Appearance neither damage nor crack.
In accordance with method MIL-STD-202 method 108. Temperature:85±2℃ Duration:96 hours
7.8 Temperature life
Cold (Cold Resistance)
Contact Resistance:40mΩMAX. Appearance neither damage nor crack.
In accordance with method IEC-60068-2-1.Temperature:-40±2℃ Duration:96 hours
SPECIFICATION OF PRODUCTS
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0.5mm PITCH FFC/FPC CONNECOTR
Specifications:
Part Name: 0.5mm PITCH FFC/FPC Connectors.
Connector Styles: Wire to Board Connectors.
ZIF (Zero Insertion Force) Type.
Mounting of Connector On Board:
SMT (Surface Mounted Technology) Type.
Centerline (Pitch): 0.5mm(0.02 inch)
Part No.:
(1) Type Of Connectors: 119:FPC 0.5P H2.5 Swing Actuator Type
(2) No. Of Contacts:: 20~80Pin.
(3) Plating: 04: Gold Plating
(4) Packaging: 1: Tape & Reel.
1 9 6 (1) (2) (3) (4)
1 1 9 04 1- XX
ORDERING INFORMATION
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Sn-Ag-Cu PROFILE
Temperature Profile of Reflow Soldering
INFRARED REFLOW CONDITION
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Parts Name General Name Model No. Heat
Resistance Level
UL Card NO. Specifie Weight
Housing LCP LD235 UL94 V-0 E172082
Actuator LCP MG350 UL94 V-0 E91944
Terminal Phosphor
Bronze C5210R-SH — —
Fitting Nail Brass C2680R-H — —
See the Attachment
P10
MATERIAL REFERENCE TABLE
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PIN Housing Actuator Terminal Fitting Nail Total to Weight20 0.065gf 10.00% 0.085gf 13.08% 0.200gf 30.77% 0.300gf 46.15% 0.650gf
30 0.103gf 12.42% 0.123gf 14.85% 0.300gf 36.36% 0.300gf 36.36% 0.825gf
40 0.140gf 14.00% 0.160gf 16.00% 0.400gf 40.00% 0.300gf 30.00% 1.000gf
50 0.178gf 15.11% 0.198gf 16.81% 0.500gf 42.55% 0.300gf 25.53% 1.175gf
55 0.196gf 15.54% 0.216gf 17.13% 0.550gf 43.56% 0.300gf 23.76% 1.263gf
60 0.215gf 0.160gf 0.235gf 0.175gf 0.600gf 0.444gf 0.300gf 0.226gf 1.350gf
64 0.230gf 0.165gf 0.250gf 0.180gf 0.640gf 0.449gf 0.300gf 0.231gf 1.420gf
68 0.245gf 0.170gf 0.265gf 0.185gf 0.680gf 0.454gf 0.300gf 0.236gf 1.490gf
80 0.290gf 0.185gf 0.310gf 0.200gf 0.800gf 0.469gf 0.300gf 0.251gf 1.700gf
MATERIAL REFERENCE TABLE
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PLASTIC MATERIAL CERTIFICATE OF HOUSING
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PLASTIC MATERIAL CERTIFICATE OF HOUSING
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PLASTIC MATERIAL CERTIFICATE OF ACTUATOR
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PLASTIC MATERIAL CERTIFICATE OF ACTUATOR
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METAL MATERIAL CERTIFICATE OF TERMINAL
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METAL MATERIAL CERTIFICATE OF TERMINAL
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METAL MATERIAL CERTIFICATE OF TERMINAL
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METAL MATERIAL CERTIFICATE OF TERMINAL
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METAL MATERIAL CERTIFICATE OF TERMINAL
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METAL MATERIAL CERTIFICATE OF TERMINAL
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METAL MATERIAL CERTIFICATE OF FITTING NAIL
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METAL MATERIAL CERTIFICATE OF FITTING NAIL
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1.顧客滿意守法規,持續改善零缺點
SATISFY CUSTOMERS AND CONFORM TO LAWS. MAKE CONTINUAL IMPROVEMENT WITH NO MISTAKES. Enhance customer satisfaction. Conform to all applicable laws and regulations with exactness. By implementing auditing system and management auditing, examine self-mistakes constantly and make continual improvement.
2.綠色產品防污染,負荷物質做管制 DEVELOP GREEN PRODUCTS TO PREVENT POLLUTION. CONTROL OVER HAZARDOUS SUBSTANCES. To confirm to laws, integrate conceptions of GP design into production. Effectively prevent environmental pollutions. Reduce and control over hazardous substances.
3.全員教育凝共識,維護公司好機制 GIVE STAFF EDUCATION TO FORM COMMON VIEWS. MAINTAIN COMPANY ORGANIZATIONS AND SYSTEM. Enhance staff education and training. By tracing processes, make good control over resources and thus economize energy and reduce expense. Promote health and safety activities. Improve management efficiency.
QUALITY/ENVIRONMENTAL SAFETY POLICIES