DNV-RP-A204: Quality Survey Plan (QSP) for Offshore … · DET NORSKE VERITAS AS Recommended...

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RECOMMENDED PRACTICE DET NORSKE VERITAS AS The electronic pdf version of this document found through http://www.dnv.com is the officially binding version DNV-RP-A204 Quality Survey Plan (QSP) for Offshore Class New-building Surveys SEPTEMBER 2011

Transcript of DNV-RP-A204: Quality Survey Plan (QSP) for Offshore … · DET NORSKE VERITAS AS Recommended...

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RECOMMENDED PRACTICE

The electronic

DNV-RP-A204

Quality Survey Plan (QSP) for

Offshore Class New-building SurveysSEPTEMBER 2011

DET NORSKE VERITAS AS

pdf version of this document found through http://www.dnv.com is the officially binding version

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FOREWORD

DET NORSKE VERITAS (DNV) is an autonomous and independent foundation with the objectives of safeguarding life,property and the environment, at sea and onshore. DNV undertakes classification, certification, and other verification andconsultancy services relating to quality of ships, offshore units and installations, and onshore industries worldwide, andcarries out research in relation to these functions.

DNV service documents consist of amongst other the following types of documents:— Service Specifications. Procedual requirements.— Standards. Technical requirements.— Recommended Practices. Guidance.

The Standards and Recommended Practices are offered within the following areas:A) Qualification, Quality and Safety MethodologyB) Materials TechnologyC) StructuresD) SystemsE) Special FacilitiesF) Pipelines and RisersG) Asset OperationH) Marine OperationsJ) Cleaner Energy

O) Subsea Systems

© Det Norske Veritas AS September 2011

Any comments may be sent by e-mail to [email protected] subscription orders or information about subscription terms, please use [email protected] Typesetting (Adobe Frame Maker) by Det Norske Veritas

This service document has been prepared based on available knowledge, technology and/or information at the time of issuance of this document, and is believed to reflect the best ofcontemporary technology. The use of this document by others than DNV is at the user's sole risk. DNV does not accept any liability or responsibility for loss or damages resulting fromany use of this document.

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Recommended Practice DNV-RP-A204, September 2011 Contents – Page 3

CONTENTS

1. GENERAL ............................................................................................................................. 41.1 Preamble ...............................................................................................................................................41.2 Objective ...............................................................................................................................................41.3 Scope ......................................................................................................................................................4

2. DEFINITIONS....................................................................................................................... 42.1 Customer ...............................................................................................................................................42.2 Owner.....................................................................................................................................................42.3 Builder....................................................................................................................................................42.4 Society ....................................................................................................................................................42.5 IACS.......................................................................................................................................................42.6 Flag state ................................................................................................................................................42.7 Surveyor.................................................................................................................................................42.8 Hull Structure .......................................................................................................................................42.9 Documents .............................................................................................................................................52.10 Survey Methods.....................................................................................................................................5

3. APPLICATIONS ................................................................................................................... 53.1 Certification of Equipment and Materials .........................................................................................53.2 Locations of Construction ...................................................................................................................6

4. REVIEW OF THE CONSTRUCTION FACILITY .......................................................... 6

5. NEW BUILDING SURVEY PLANNING........................................................................... 65.1 Kick-off Meeting ..................................................................................................................................65.2 Quality Standards .................................................................................................................................65.3 Survey Extent .......................................................................................................................................6

APP. A CATEGORIZATION OF SYSTEMS FOR TESTING AND COMMISSIONING ... 23

DET NORSKE VERITAS AS

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Recommended Practice DNV-RP-A204, September 2011 1. General – Page 4

1. General

1.1 Preamble This is a guide only for a typical drillship and should be used no more than as an example to prepare a projectspecific Quality Survey Plan (QSP) that addresses all the requirements related to a specific project. A projectspecific Quality Survey Plan with agreed extent of participation from DNV shall be submitted by the Builder/Owner (as applicable) for approval by DNV prior to commencement of activities. This guide contains requirements obtained from IACS unified requirements, Z23 “Hull Survey for NewConstructions”. For the convenience of users, various cross references to relevant rules and guidelines areprovided in addition to IACS documents. IACS unified requirements; Z23 “Hull Survey for New Constructions” is available from www.IACS.co.uk.This Guide also incorporates relevant requirements of IACS UI SC234, UI LL76 and UI MPC96 regardinginitial statutory surveys at new construction. Updates to IACS Z23 are also incorporated.

1.2 Objective The objectives of this Guide is to ascertain various activities that are necessary for the Classification of a unit,to identify Customer’s, DNV’s and various standards and procedures that are applicable to those activities, andto define the extent of involvement by the Customer and DNV.

1.3 ScopeThe scope is defined in the contract between the Customer and DNV but typically covers the requirements ofapplicable rules related to main Class, Statutory and additional class notation. The scope of the typical QualitySurvey Plan should include all the activities of the new building project as much as possible, but the contentsof QSP shall not be considered as covering the detailed scope to the as specified in the contract.Description of principles and procedures for DNV’s services related to new-building projects are described inthe various Rules for Classification e.g., DNV Rules for Classification of Offshore Drilling and Support UnitsDNV-OSS-101, Rules for Classification of Floating Production and Storage Units DNV-OSS-102, etc.

2. Definitions

2.1 Customer Customer is the party who has requested the Society's service and may mean the Owner or the Builder of theUnit.

2.2 OwnerThe registered owner of the vessel or any other organization or person who has assumed the responsibility foroperation of the vessel and who on assuming such responsibility has agreed to take over all the duties andresponsibilities.

2.3 BuilderBuilder is the party contracted to build a vessel in compliance with the Society's rules.

2.4 SocietyDet Norske Veritas AS.

2.5 IACSThe International Association of Classification Societies’ IACS unified rules, interpretations, guidelines andrecommendations may be found on www.iacs.org.uk.

2.6 Flag stateState under whose laws the vessel is registered or licensed.

2.7 SurveyorSurveyor to Det Norske Veritas, authorized to carry out surveys and to conclude whether or not compliancehas been achieved.

2.8 Hull StructureThe hull structure is defined as follows:

i) Hull envelope including all internal and external structuresii) Superstructures, deckhouses and casingsiii) Welded foundations (e.g., main engine seating)

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Recommended Practice DNV-RP-A204, September 2011 Page 5 – 3. Applications

iv) Hatch coamings, bulwarks

v) All penetrations fitted and welded into bulkheads, decks and shell

vi) The fittings of all connections to decks, bulkheads and shell, such as air pipes and ship side valves – all ILLC 1966, as amended

vii) Welded attachments to shell, decks and primary members (e.g., crane pedestals, bitts and bollards), but onlyas regards their interaction on the hull structure.

2.9 DocumentsReference to documents also includes electronic transmission or storage.

2.10 Survey MethodsDefinition of survey methods which the Surveyor is directly involved in:

Survey: Signifies a systematic and independent examination of a unit, materials, components or systems inorder to verify compliance with rules and/or statutory requirements. Surveys will be carried out at the pre-fabrication sites, onboard the unit, as well as at sub-suppliers and other locations at the discretion of DNV,which also decides the extent and method of control.

Unscheduled surveys (U): are planned activities undertaken by DNV to verify that applicable fabrication,installation, and testing during mechanical completion phase, testing and commissioning activities related tosystems are carried out in accordance with applicable procedures in order to comply with the projectrequirements.

Review (R): A systematic examination of drawings, design documents and/or records in order to evaluate theirability to meet requirements, to identify any problems and to propose necessary actions.

Witness (W): Attending tests or measurements where the surveyor verifies compliance with agreed test ormeasurement procedures.

Verification (V): Confirmation through the provision of objective evidence (analysis, observation, measurement,test, records or other evidence) that specified requirements has been met.

MPQA: Manufacturer Product Quality Assessment (MPQA) is a tool to assess a Customer’s ability to controlproduct quality by using rating methodology. Where DNV has no recent experience with offshore activities atthe fabrication facility and/or when significant new infrastructure has been added, DNV may initiate an MPQAand conclude the Customer’s QAQC-performance and set the initial survey scope on basis of the ratingmethodology.

Survey Category I (Structure): is related to survey of “special areas” as defined and outlined in DNV-OS-C101Design of Offshore Steel Structures. General (LRFD method) Section 4 C202 and C300.

Survey Category II (Structure): is related to survey of “primary areas” as defined in DNV-OS-C101 Design ofOffshore Steel Structures. General (LRFD method) Section 4 C202 and C300.

Survey Category III (Structure): is related to survey of “secondary areas” as defined in DNV-OS-C101 Designof Offshore Steel Structures. General (LRFD method) Section C202 and C300.

Survey Category I (Systems): Systems which needs to be in continuous operation for maintaining the unit’smanoeuvrability and position keeping. The definition is extended for systems associated with drilling andproduction plants to cover systems which are needed to be available on demand to prevent development of, orto mitigate the effects of an undesirable event, and to safeguard the personnel, environment and the installation.

Survey Category II (Systems): Generally defined as systems in continuous operation for maintaining the unit’smanoeuvrability and station keeping, but which are necessary to maintain the unit’s main functions. Thedefinition is extended for systems associated with drilling and production plants to cover systems, whichensures reliable operation and which maintains plant operation within given operational limitation.

Survey Category III (Systems): Defined as a system, which are neither Category I nor Category II.

3. ApplicationsUsing this as a model document, a project specific Quality Survey Plan (QSP) that clearly identifies the agreedlevel of participation by the Society shall be prepared by the Customer and accepted by the Society for use inall new building classification projects.

3.1 Certification of Equipment and MaterialsThis document does not cover the certification of equipment and materials.

Evidence of acceptance for such items shall be provided by the Client by way of accompanying documentationfrom a Class Surveyor at manufacturer’s or other applicable location and verified at the Customer’s location.

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Recommended Practice DNV-RP-A204, September 2011 4. Review of the Construction Facility – Page 6

3.2 Locations of Construction This document applies to the offshore construction activities at any of the following:

i) Customer’s construction facilitiesii) Subcontractors at the Customer’s construction facilitiesiii) Subcontractors at their own facilities or at other remote locations.

4. Review of the Construction FacilityDNV is to familiarize itself with the Customer’s production facilities, management processes, and safetyprocedures for consideration in determining the contents and application of Table 5-1. This familiarizationshall take place prior to starting any fabrication or construction. Such familiarization will take place under thefollowing circumstances:

i) Where DNV has no recent experience at the construction facility (typically after a lapse of one year) orwhen a significant new infrastructure to the facility has been added

ii) Where there has been a significant management or personnel restructuring, having an impact on the ship oroffshore construction processes or,

iii) Where the builder contracts to construct a vessel of a different type or substantially different in design.

In order to assess compliance with specified Rules, Standards and Regulations, the Society may requireadditional documentation and carry out an assessment of yard’s processes, systems, and personnel related tothe classification projects. The results of the assessment should be used as a basis to decide on the extent of theinvolvement of surveyors of the Society. The extent of the Classifications Society’s involvement for the sitesurvey activities shall be clearly reflected in Table 5-1 in this document.Where DNV has no recent experience with new building activities at the builder’s construction facility or itssubcontractors and/or when significant new infrastructure has been added, DNV may initiate an MPQA andevaluate the Customer’s QA/QC-performance and set the initial survey scope on basis of the MPQA ratingmethodology.

5. New building Survey Planning

5.1 Kick-off Meeting Prior to commencement of any new building project, the Customer and DNV are to discuss at a kick-offmeeting the survey activity items listed in Table 5-1. The purpose is to agree how the list of specific activitiesshown in the Table is sufficiently comprehensive, to be adjusted, if necessary and to be addressed.A record of the meeting is to be made, based upon the contents of the Table, (the table can be used as the recordwith comments made inserted in the appropriate column). The Customer may be asked to agree to undertakead hoc investigations during construction where areas of concern arise. DNV is to be kept informed of theprogress of any investigation. Whenever an investigation is undertaken and, if warranted by the severity of theproblem, the Customer should suspend relevant construction activities until counteractive measures aresatisfactorily implemented, reviewed and accepted by the Society.

5.2 Quality StandardsConstruction quality standards for the hull structure, piping, electrical, HVAC and other disciplines during newbuilding project are to be properly listed in this document, reviewed and agreed during the kick-off meeting.

5.3 Survey Extent It shall be underscored that the QSP table is not exhaustive, and in cases where the QSP is incomplete and/ornot necessarily covering all survey aspects, it shall be the prerogative of DNV to require such activities/itemsadded.The QSP only covers survey activities and does not cover the technical interpretations of the statutoryrequirements or approval of plans, designs and manuals required by the Regulations.

DET NORSKE VERITAS AS

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l Activities Comments

of material certificates and lates and profiles are marked re in shop of material esting plan. y l status, handling and treatment are in edure and manufacturers

against type approvalith procedures in temporary e facilitiesith handling in shops and

rtification recordscations according to agreed val for weld positionstificates and required training approved according to DNV the project. welding procedures are cified by IACS 47 is given to preheating, incl.

eating, temperature and cooling in accordance ures.

n facilities are protected from wind, rain, snow, draughts

reas applying welding with lux arc are protectedn facilities are protected from wind, rain, snow, draughts

reas applying welding with lux arc are protected

Table 5-1 QSP - Survey Activity Items

Sl. No. ActivityReference to Rules

Procedures(Yard/DNV)

Quality Records generatedExtent of

Attendance TypicaYard DNV

A. Hull Structure And Hull Outfitting

1.1 Material Receipt Control DNV-OS-C401 Traceability recordsV R

— Review files, reviewrecords, Verify that paccording to procedu

1.2 Material traceability during production

DNV-OS-C401 Nesting plans, traceability records V R

— Random verificationtraceability against n

— Review of traceabilit2.1 Welding

ConsumablesDNV-OS-C401 Procedure for handling of

consumables

V U

— Review type approva— Review that storage,

accordance with procrequirements.

— Verify consumables — Verify compliance w

and permanent storag— Verify compliance w

outdoor conditions.2.2 Welder Performance

QualificationDNV-OS-C401 Welders’ records

V R

— Review of welder ce— Verify welder qualifi

recognized standards— Verify welders appro— Verify validity of cer

2.3 Welding Procedure Specification (WPS)

DNV-OS-C401 WPS

V W/R

— Verify that only WPSstandard are used for

— Verify that wide gapqualified on gaps spe

— Verify that referencerepairs

2.4 Post weld heat treatment (PWHT)

DNV-OS-C401 Heat treatment recordsV R

— Review records for hdifferences, soaking with approved proced

3.0 WeldingEnvironment

DNV-OS-C401 QC report checklist

V U

— Verify that fabricatioadverse weather, e.g.and kept dry.

— Verify that outdoor ashielding gases and f

3.0 WPT Welding Production Test

DNV-OS-C401 QC report checklist

W W

— Verify that fabricatioadverse weather, e.g.and kept dry.

— Verify that outdoor ashielding gases and f

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number of skilled inspectors ation

quipment is in good order and edurearation is kept within the

s are in place to compensate gnmentemedial actions have been ith reported non-

et it approved prior to start of

ation has been carried out d

Cut outs in hull, frames, girders, columns, braces to approved prior to any work being carried out

nt and fit-up have been s requirements for special

t and fit-up conform with

tent has been carried out ans and that all repairs have

tes are within acceptable

ocumented such that the on is properly duplicated. reas are satisfactorily carried t twice unless procedure

l Activities Comments

3.1 Welding and FabricationSupervision, production

DNV-OS-C401

V U

— Verify that sufficientare kept during fabric

— Verify that welding ecalibrated as per proc

4.0 Edge preparation(pre-assembly)(pre-erection)

DNV-OS-C401 QC report checklistW U/R

— Verify that edge prepagreed standard

4.1 Fit-up and alignment,General(pre-assembly)(pre-erection)

DNV-OS-C401 Fabrication records

W U/R

— Verify that procedurefor wide gaps and ali

— Deviations and that rtaken to counteract wconformances

4.2 Cut outs in structural member s etc

Fabrication records

W U/R

— Update as built and gthe work

— Verify that the fabricproperly and inspecte

4.3 Fit-up and alignment,Special areas(Survey Category I)

DNV-OS-C401 Fabrication records

W U/R

— Review that alignmechecked against Clasareas.

— Verify that alignmenfabrication records

4.4 NDT DNV-OS-C401 NDT recordsRepair records

W U/R

— Review that NDT exaccording to NDT plbeen tested.

— Review that defect ralimit.

— Verify that NDT is dperformed examinati

— Verify that repaired aout and not more thaavailable

Table 5-1 QSP - Survey Activity Items (Continued)

Sl. No. ActivityReference to Rules

Procedures(Yard/DNV)

Quality Records generatedExtent of

Attendance TypicaYard DNV

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re controlled and completed ally checked by QCH

d drawings agreed fabrication ard for workmanship. ords been completed according to

al welding and workmanship ed and details are carried out d drawings.ace preparation is kept and that specified weld

or enhanced fatigue life is out. nscheduled records are dealt

re controlled and completed ally checked by QCH

d drawings agreed fabrication ard for workmanship. been completed according to

view that the Customer has ction.ified leak testing in sub-been witnessed and accepted. testing of penetration has

ting has been carried out by

aries and interfaces between htness testing are covered by

t boundaries and penetrations

aries and connections subject t leaking.

l Activities Comments

4.5 Final block inspection DNV-OS-C401 Fabricationhistory records and statusRecords design changes and statusUnscheduled inspection non-conformity records and statusNDT records and statusQCH final records and status

W U/R

— Review that blocks aby production and finaccording to approveprocedures and stand

— Review tolerance rec— Review that NDT has

NDT plans. — Verify that the gener

standard are maintain— Verify that scantlings

according to approve— Verify that weld surf

according to standardsurface preparation fsatisfactorily carried

— Verify that DNV’s uwith.

4.6 Block erection welding (Survey Category II and III)

DNV-OS-C401 IACS 47

Fabricationhistory records and statusRecords design changes and statusUnscheduled inspection non-conformity records and statusNDT records and statusQCH final records and status

W U/R

— Review that blocks aby production and finaccording to approveprocedures and stand

— Review that NDT hasNDT plans.

5.0 Tightness testing, including leak and hose testing, hydro pneumatic testing

DNV-OS-C401 Inspection records and test results

W W/U

— Prior to inspection reperformed own inspe

— Review that any specassembly shops have

— Review that tightnessbeen carried out.

— Review that hose testhe Customer,

— Verify that all boundblocks subject to tigthe inspection

— Verify that all subjecare in absent of leaks

— Verify that all boundto hose testing are no

Table 5-1 QSP - Survey Activity Items (Continued)

Sl. No. ActivityReference to Rules

Procedures(Yard/DNV)

Quality Records generatedExtent of

Attendance TypicaYard DNV

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view that the Customer has ction.esting pressures have been

test shall be combined with ew that no protective coating

ural integrity is maintained d interfaces between blocks sting are free from protective by the inspection t boundaries and penetrations

standard has been confirmed urer and Customer.e provided with appropriate hat number and locations as gs. current system is installed

ection systemscoating, steel surface ect to application of coating nstallation of sacrificial d current cathodic protection ded in DNV’s scope of work greement.h customer and owner.ng the implementation of the pplied coatings are approved

l Activities Comments

5.1 Structural testing DNV-OS-C401 Inspection records and test results

W W

— Prior to inspection reperformed own inspe

— Review that correct tused

— In case the structuraltightness testing, revihas been applied

— Verify that the structand all boundaries ansubject to tightness tecoating and covered

— Verify that all subjecare free from leaks

6.0 Corrosion Protection Systems (e.g., coatings, cathodic protection, impressed current)Application of antifouling systems

DNV-OSS-101 DNV-OS-C101DNV-OS-C401DNV-OS-E101

Installation recordsBuilder's and manufacturer's records and manufacturer’s declaration

W R

— Review that coating in order by manufact

— Verify that anodes ardocumentation, and tper approved drawin

— Verify that impressedand tested

— B600 Corrosion prot— B601 Application of

preparation with respand fabrication and ianodes and impressesystems are not incluunless upon special a

6.1 Coating included in the PSPC: Application of Protective Coatings for Dedicated Seawater Ballast Tanks in all Types of Ships and the International Convention for the Control and Management of Ships’ Ballast Water and Sediments is applicable to offshore units (semi submersibles, floating platforms, FSUs and FPSOs) as defined in Articles 1-12 and 3 of the Convention

SOLAS Reg. II QC records and manufacturer’s data sheets, Approved CTF

W R

— Kick off meeting wit— Review and monitori

coating Verify that a

6.2 Dimensional Measurement QC records W U/R

Table 5-1 QSP - Survey Activity Items (Continued)

Sl. No. ActivityReference to Rules

Procedures(Yard/DNV)

Quality Records generatedExtent of

Attendance TypicaYard DNV

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ks in accordance with load

accordance with the agreed

to be verified, including s etcor to verify that the inclining carried out according to

t integrity is maintained

ight integrity is maintained

rication is carried out and g to agreed procedures and

y system and recordsfication ilities. Verify by qualified abrication facilities are er that piping fabrication is orkmanship standardl and traceability of materials

tion of personnel is according welding machines and non-cilities are calibrated joint types, weld positions ncluding repairs, are covered procedures according to

ethod's approved according to OS-D101 are used for the rican Society for Testing .3 ASME Code for Pressure

l Activities Comments

7.0 Freeboard Mark Inspection Load Line and Draft Mark Inspection

DNV-OS-C301 ILLC 1966

QC records

W W

— Verify freeboard marline assignment

— Verify draft marks intolerances

8.0 In- Water Survey Mark (BIS)

Ship Rules QC records W W

9.0 Bottom Survey Before Launching

QC recordsW W — Water tight integrity

openings, attachment10.0 Inclining Experiment and

Deadweight MeasurementDNV-OS-C301 Inclining test report

W W— DNV stability survey

experiment has been approved procedure.

11.0 Watertight integrity of internal and external openings

DNV-OS-C301 Installation and testing and recordsApproved drawings

W W— Verify that watertigh

11.1 Weather tight integrity DNV-OS-C301 Installation and testing recordsApproved freeboard plan

W W/U— Verify that weather t

B. Quality Survey Plan Piping Systems

1.0 Piping fabrication facilities DNV-OS-D101 Pipe fabrication recordsNDT and testing recordsWelders’ record

W U/R

— Review that pipe fabdocumented accordinjob instructions.

— Review of traceabilit— Review records quali— Review of testing fac

survey that the pipe fgenerally in good ordcarried out to good w

— Verify receipt controduring fabrication.

1.1 Welding Procedure Specification (WPS)

DNV-OS-D101 Procedural coverage records

V W/R

— Review that qualificato procedure and thatdestructive testing fa

— Review that all weldand weld processes, iby approved weldingagreed qualification m

— Verify that only WPSDNV standard DNV-project.(ASTM AmeMaterials ASME B31Piping)

Table 5-1 QSP - Survey Activity Items (Continued)

Sl. No. ActivityReference to Rules

Procedures(Yard/DNV)

Quality Records generatedExtent of

Attendance TypicaYard DNV

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records include NDTf required is carried out and rocedure. Verify by visual fabrication standard is

records include NDTs carried out documented as

records include NDTf required is carried out and rocedure

ination that the fabrication e.ocumentation required for ed by builder records include NDT

f required is carried out and rocedure

ination that the fabrication e.

er Calibration and Hydro

er Calibration and Hydro

l Activities Comments

2.0 Marine Class I Piping DNV-OS-D101 Fabrication RecordsShop pressure testing records

NDT and PWHT recordsW U/R

— Review of fabrication— Review that PWHT i

documented as per pexamination that the acceptable.

2.1 Marine Class Piping Class II and III

DNV-OS-D101 Fabrication RecordsNDT and PWHT records W U/R

— Review of fabrication— Review that PWHT i

per procedure2.2 Class I Drilling and

Production pipingDNV-OS-E101 and E201

Fabrication RecordsShop pressure testing recordsNDT and PWHT records

W U/R

— Review of fabrication— Review that PWHT i

documented as per p— Verify by visual exam

standard is acceptabl— NB More extensive d

HP Drill to be furnish2.3 Class II Drilling and

Production piping DNV-OS-D101 Fabrication Records

Shop pressure testing recordsNDT and PWHT records W U/R

— Review of fabrication— Review that PWHT i

documented as per p— Verify by visual exam

standard is acceptabl2.4 Installation Inspection Piping Installation

Check Sheet W U/R — P & ID walkthrough

2.5 Post Weld Heat Treatment (PWHT)

PWHT Procedure PWHT Record W R

2.6 Nondestructive Examination NDE Procedure NDE Report W R2.7 Cleaning & Flushing

(WaterAir Etc.)Cleaning, Flushing & Preservation Procedure

W R

2.8 Hydro-test (Class I) Hydro Test Procedure

Piping InstallationCheck SheetTest Record

W W/U/R— Review Chart Record

Test Chart (Record)

2.9 Hydro-test (Class II and III) Hydro Test Procedure

Piping InstallationCheck SheetTest Record

W U/R— Review Chart Record

Test Chart (Record)

Table 5-1 QSP - Survey Activity Items (Continued)

Sl. No. ActivityReference to Rules

Procedures(Yard/DNV)

Quality Records generatedExtent of

Attendance TypicaYard DNV

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ders and trays with their de of corrosion resistant g or stainless)cate are available. Cables for be operable under fire fire resistant type complying s of IEC 60331-, where they e risk areas. equire Halogen free cables in

tion on an ongoing basis.

cables shall be divided cable runs.(Both for power

cables are not going through

ble inside steering gear room as possibleBD shall not pass through ERcal to bridge shall running

r cable from ESBD is not other high fire risk area.t circuit breaker is provided.

0 mm from each other unless ed by earthed metal partitions

ot running in the same bunch

l Activities Comments

C. Electrical and Instrumentation Installations

1.0 Cable tray and installation DNV-OS-D201 MC check sheetV R

— Verify that Cable ladfixing devices are masteel.(Hot galvanizin

1.1 Cable type DNV-OS-D201 TA certificateCable list

V R

— Verify that TA certifiservices, required to conditions shall be ofwith the requirementpass through high fir

— Special requirement,— i.e. Norwegian flag r

living quarters.1.2 Cable Segregation Ship Rules Pt.6 Layout drawing V U — Verify cable segrega

1.2 Cable Installation

1.2.1 Generator cables DNV-OS-D201 Layout drawingW U

— Verify that generatorbetween two or moreand control cables)

1.2.2 Emergency generator cables DNV-OS-D201 Layout drawingW U

— Verify that generatorcofferdams.

1.2.3 Steering gear cables DNV-OS-D201 Layout drawing

W U

— Verify that Power cashall running as wide

— Power cable from ES— Control cable from lo

separately.1.2.4 Emergency fire pp cables SOLAS CH II-2 Layout drawing

W U — Verify that the powepassing through E or

1.2.5 Heating cable installation DNV-OS-D201 Layout drawingMaker’s instruction W U — Verify that earth faul

1.2.6 Segregation of low and high voltage cables

DNV-OS-D201 Layout drawingW U

— Verify that at least 30mechanically separator pipes.

1.2.7 Segregation of power cables and cables for control circuits

DNV-OS-D201 Layout drawingW U

— Verify that they are nor pipe.

Table 5-1 QSP - Survey Activity Items (Continued)

Sl. No. ActivityReference to Rules

Procedures(Yard/DNV)

Quality Records generatedExtent of

Attendance TypicaYard DNV

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s preferably in a triangular

belonging to the same circuit in a common bulkhead

itnessed under maker’s

loor in engine and cargo hold

ding is properly considered nstallation. ion shall be agreed with yard

roved or recommended from er and made by qualified

at Hi-pot test will be down for rmination, if successful then

f glands shall match with

ity of the enclosure is not

i.e. lighting loops in offshore

powerful frequency converterpes installed above, no dead than 7m.tchboards, and insulation mat of switch boards.

on (Trip ACB)on, only alarm, NOT trip

l Activities Comments

1.2.8 Single core cables DNV-OS-D201 Layout drawing

W U

— Verify that the phaseformation.

— Verify that all phasesare running together penetration (MCT)

1.2.9 Cable Penetrations DNV-OS-D201 Maker’s instructionTA certificate W U — A sampling shall be w

instruction.1.2.10 Mechanical protection of

cablesDNV-OS-D201

W U — Focus on below the farea.

1.2.11 Cable bends and fixing DNV-OS-D201 Maker’s instructionW U — Verify that cable ben

during cable ladder i1.2.12 Cable expansion DNV-OS-D201 Layout drawing

W U — Installation of expansat early stage.

1.2.13 Termination of cables (High voltage cable)

DNV-OS-D201 Maker’s instruction

W U

— Termination kits appthe cable manufacturpeople.

— It is recommended ththe first cable after tedo others.

1.2.14 Cable entrance DNV-OS-D201

W U

— Verify that the size ocable size.

— Verify that the integrimpaired.

2.0 Main Power supply

2.1 System voltages and frequency

DNV-OS-D201 Test procedure V R

2.2 Voltage drop DNV-OS-D201 Approved calculationV R — Focus on long loops,

unit.2.3 Harmonic distortion DNV-OS-D201 Approved calculation V R — Normally caused by 2.5 Switchboard arrangement DNV-OS-D201 Layout drawing

V U

— Make sure that No piend corridors if more

— Passage ways for swiin front of and behind

3.0 Emergency Power supply

3.1 Emergency Generator protection W W

— Short circuit protecti— Over current protecti

ACB.

Table 5-1 QSP - Survey Activity Items (Continued)

Sl. No. ActivityReference to Rules

Procedures(Yard/DNV)

Quality Records generatedExtent of

Attendance TypicaYard DNV

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tor

quired in all locations where red, except in galleys, saunas temperature below 5 °C, is required. Pay special ns in hazardous areas

all types used in the system.

er supply. Observe visual and nd automatic change-over to

f disconnected look and wire on of inputs for selected fault and short circuit on cted loops.

lings and suspension contain s, which is allowed for pre .ction of smoke detectors

ridors and stairwaysop. Verify visual and audible centralarm can be heard throughout tion and service spaces, achinery spaces of category

e fire central has not received minutes, the fire alarm shall

l Activities Comments

3.2 Emergency generator used as harbour generator W W — Same as main genera

3.3 Starting arrangements for emergency generating sets W R/V

D. Fire Detection Systems

1.1 Smoke Detection SOLAS/ FSS Code 2001

Test Records

W W

— Smoke detection is refire detection is requiand cold rooms with where heat detectionattention to installatio

1.2 Spare Components Onboard FSS Code 2001 Inventory List W W — E.g. fire detectors of 1.3 Address Identification FSS Code 2001 Test Records W W1.4 Main and emergency power

supplies and battery charging failure fault signal

Test RecordsW W

— Switch off main powaudible fault signals aemergency source

1.5 Test indication of disconnected loop and fault signal for earth fault, short circuit and wire break in detection loops. Perform lamp test if applicable

FSS Code 2001 Test Records

W W

— Simulate indication obreak by disconnectiloops. Simulate earthinput circuits for sele

1.6 Fire and Smoke Detection above ceilings in corridors and stairways

FSS Code 2001

W W

— Applicable where ceicombustible materialSOLAS 1974 vessels

— Fire detector Test funabove ceilings in cor

1.7 Manual call point Test function

FSS Code 2001 Test RecordsW W — Test at least one per lo

fire signal in the fire 1.8 Audible Alarms FSS Code 2001 Test Records

W W

— Verify that audible althe crew accommodacontrol stations and mA

1.9 Test activation of alarm FSS Code 2001 Test RecordsW W

— If the fire signal at thattention within two be activated

Table 5-1 QSP - Survey Activity Items (Continued)

Sl. No. ActivityReference to Rules

Procedures(Yard/DNV)

Quality Records generatedExtent of

Attendance TypicaYard DNV

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ach loop or area. Use span gas defined percentage of the (LEL). Oil carriers with keel 07-01 10%, oil carriers with -07-01 30%, gas carriers 5% - 60%, other vessels 30%.ed systems on board. Test rm at a continuously manned

turer's instructions

n and maintenance has been nce with the manufacturer's

wo units

ard. Normally minimum two

concentrate has a valid ort

ozzles and applicators that orrect coupling spanners for . Hoses shall be of a non-zles shall be of an approved et) type incorporating a shut

while in running condition

l Activities Comments

2.0 Hydrocarbon gas detection system, fixed

2.1 Gas detector Test function SOLAS 2000 Ch.II-2 DNV-OS-D301

Test Records

W W

— Test one detector in eand verify alarm at alower explosion levellaid on or after 2002-keel laid before 200230%, offshore units 2

2.2 Examine and test function SOLAS 2000 Ch.II-MODU-code

Test RecordsW W

— Applicable for all fixaudible and visual alaposition.

3.0 Hydrocarbon gas detection system, fixed

3.1 Test function as far as practicable

Test Records W W — Refer to the manufac

3.2 CalibrationW W

— Verify that calibratiocarried out in accordarecommendations.

3.3 Quantity SOLAS 2000 Ch.II-2 2 and Ch.VI MODU Code-

W W

— Normally minimum t

4.0 Oxygen detection, portable unit

4.1 Quantity SOLAS 2000 Ch.II- W W — Verify quantity on bo

units

5.0 Fire fighting – On board documentation

5.1 Fixed firefighting system service report

Fixed firefighting system service report W W

— Verify that the foam certificate or test rep

6.0 Fire water system

6.1 Fire hoses & Fire hose stations including equipment

SOLAS 2000 Ch.II-

W W

— Examine all hoses, nhose boxes contain chydrants and nozzlesperishable type. Nozdual-purpose (spray joff

7.0 Fire water supply system, main

7.1 Fire water pumping units,W W

— Perform examination

Table 5-1 QSP - Survey Activity Items (Continued)

Sl. No. ActivityReference to Rules

Procedures(Yard/DNV)

Quality Records generatedExtent of

Attendance TypicaYard DNV

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fire pumps is supplied from e of electric power

lves, check valve position for water on deckion of sea suction valve

ndary starting arrangements. stalled above the lightest priming typeically driven pumps. Verify enerator is able to deliver to mps simultaneously with

nal shore connection shall be e on both sides of the vessel. s and 8 washers shall be

g and closing of valves.

ssels with pressurized ll hydrants outlets are closed

valves are open. Examine the r pressure from two pumps

sly and verify no leakage. y valves, if fitted.e at the highest hydrant, with to the highest hydrants and Minimum pressures for nnage >= 6000 GT 0.27 0.25 Nmm2.

l Activities Comments

7.2 Fire water pumping units, main

SOLAS Ch.II-2 Test RecordsW W

— Verify Operation Tes

7.3 One of the fire pumps is supplied from the emergency source of electric power

SOLAS Ch.II-1 Test RecordsW W

— Verify that one of thethe emergency sourc

8.0 Fire water supply system, emergency

8.1 Fire water supply piping, emergency

ICLL and MODU Code- 2001

Test RecordsW W

— Test operations of vaindicators and check

— Verify remote operat

9.0 Fire pumping units, emergency

9.1 Operation test SOLAS 2000 Ch.II-2

Test RecordsW W

— Test primary and secoVerify that pumps inwater line are of self

9.2 Operation with supply from the emergency source of electric power

SOLAS 1996 Ch.II-1

Test Records

W W

— Applicable for electrthat the emergency gthe emergency fire puother consumers

9.3 International Shore Connection

SOLAS 2000 Ch.II-2, MODU Code W W

— At least one internatioprovided, enabling usGasket, 4 bolts, 4 nutavailable

10.0 Fire water distribution system

10.1 Fire hydrants operation test Test RecordsW W

— Spot check by openin

10.2 Fire main pressure test Test Records

W W

— Not applicable for vesystems. Verify that aand that all isolation fire main whilst underunning simultaneouTest function of safet

10.3 Fire main - Main nozzle pressure under main pump operation

SOLAS 2000 Ch.II-and MODU Code-

Test Records

W W

— Verify nozzle pressurtwo hoses connectedtwo pumps running. vessels with gross toNmm2, other vessels

Table 5-1 QSP - Survey Activity Items (Continued)

Sl. No. ActivityReference to Rules

Procedures(Yard/DNV)

Quality Records generatedExtent of

Attendance TypicaYard DNV

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hoses connected to the ify that both hoses throw 12

hoses connected to the ify that both hoses throw 12

periodically unattended en only one person is required ous goods is carried, unless a

pressurized by one of the stalled.nd verify function and

s, piping, pull pistons, wire

to the manifold. Bottle rooms ge

use outlet to deck

ccordance with approved irt, clogging and mechanical

l Activities Comments

10.4 Fire main - Hose throw under emergency pump operation W W

— Perform test with twohighest hydrants. Verm simultaneously.

10.5 Fire main Verify no connections other than those necessary for fire-fighting purposes

MODU Code

W W

— Perform test with twohighest hydrants. Verm simultaneously.

11.0 Fire water supply control and monitoring system

11.1 Test remote start of main fire pump

SOLAS 2000 Ch.II-MODU Code

Test Records

W W

— Applicable in case ofmachinery space, whon watch, or if dangersystem permanently main fire pumps is in

11.2 Verify local start of main fire pump

SOLAS 2000 Ch.II-2 and MODU Code-

Test RecordsW W

— Start pumps locally apressure

12.0 Machinery space fixed gas fire fighting system

12.1 Examination Of Release Mechanism

SOLAS 2000 Ch.II-2 MODU Code

W W— Including pilot bottle

pull etc.

12.2 Examination of Gas reservoir condition

SOLAS 2000 Ch.II-2 and MODU Code-

W W— Examine connection

shall contain no stora

12.3 Function Test of Release Alarm

FSS Code 2001 Test Records W W

12.4 Function Test SOLAS 2000 Ch.II-2 and MODU Code-

Test RecordsW W

— For internal systems,

13.0 Machinery space fixed local application water spraying fire extinguishing system

13.1 Examination of Type Of Nozzles W W

— The bulb shall be in aplans. Examine for ddamage

13.2 Pumping unit – Operation under main power supply

SOLAS Ch.II-2W W

13.3 Test system according to requirements in type approval certificate

Test RecordsW W

Table 5-1 QSP - Survey Activity Items (Continued)

Sl. No. ActivityReference to Rules

Procedures(Yard/DNV)

Quality Records generatedExtent of

Attendance TypicaYard DNV

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from local and remote controls

res. Total no. 300 - 1000, 12 00, 24 spares

f pump at pressure drop in

arm shall be activated er comes into operation. Test ction by simulating alarm el shall also include fault

valve and at a central station. required on pressure tanks for

ves. A test valve shall be tion valve. Test automatic

on of sprinklers.

res. Total no. 300 - 1000, 12 00, 24 spares

; if not blow through with air. s are open

ps shall be provided with shutdown from a safe remote of a fire. Where a gravity-fed talled, equivalent closing e provided.

l Activities Comments

13.4 Function Test – as far as possible

SOLAS 2000 Ch.II-2 MODU Code-

Test RecordsW W

— Test manual release, location of operation

13.5 Sufficient number of spare sprinkler heads

FSS Code 2001 W W

— Total no. < 300, 6 spaspares. Total no. > 10

14.0 Accommodation fixed water spraying fire extinguishing system

14.1 Testing automatic start of pump

FSS Code 2001 Test RecordsW W

— Test automatic start osystem

14.2 Testing flow alarm at control station or bridge

FSS Code 2001 Test Records

W W

— Visual and audible alwhenever any sprinklflow alarm in each secondition. Alarm panalarm

14.3 Operation under main and emergency power supply

FSS Code 2001 W W

14.4 Piping - pressure gauges are fitted

FSS Code 2001 W W

— At each section stop-Glass gauges are not water mist system

14.5 System Test in accordance with TA/manufacturer’s test procedure

SOLAS 2000 Ch.II-2 MODU Code

Test Records

W W

— Test operation of valprovided for each secalarms for each secti

14.6 Sufficient number of spare sprinkler heads

FSS Code 2001 W W — Total no. < 300, 6 spa

spares. Total no. > 10

15.0 Drilling area water spraying fire fighting system

15.1 Piping system – Blow Through Test

FSS Code 2001. Test RecordsW W — Use water if possible

Verify that all nozzle

16.0 Helicopter deck foam fire extinguishing system

16.1 Helicopter fuel remote control stop valve Test function

SOLAS 2000 Ch.II- MODU Code

Test Records

W W

— Storage tank fuel pummeans which permit location in the event fuelling system is insarrangements shall b

Table 5-1 QSP - Survey Activity Items (Continued)

Sl. No. ActivityReference to Rules

Procedures(Yard/DNV)

Quality Records generatedExtent of

Attendance TypicaYard DNV

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ps shall be provided with shutdown from a safe remote of a fire. Where a gravity-fed talled, equivalent closing e provided.

e control plan'

control plan, including semi shers; 135 l foam in each foam in each machinery bustion engines. for the first 10 required % for the remaining. Not harges are required. For not be recharged on board,

hall be provided. d in excess of the

counted as sparesder extinguishers having a ess than 45 kg. Carbon of a total capacity of not less ent.

plus one spare

trol plan'. If not shown on the amended and verified at next

of filters and quality of air ify operation.

l Activities Comments

17.0 Helicopter fuel storage and distribution arrangement

17.1 Helicopter fuel remote control stop valve Test function

SOLAS 2000 Ch.II-2 MODU code

Test Records

W W

— Storage tank fuel pummeans which permit location in the event fuelling system is insarrangements shall b

18.0 Fire extinguishing equipment, mobile

18.1 Fire extinguisher, non-portable wheeled Verify number and location,

SOLAS 2004 Ch.II- W W

— As shown on the 'Fir

18.2 Fire extinguisher, portable Verify type, number and location

SOLAS 2000 Ch.II-MODU Code W W

— According to the fireportable fire extinguiboiler room, and 45 lspace containing com

18.3 Fire extinguisher, portable Verify quantity of spare charges

SOLAS 2000 Ch.II-2

W W

— Spare capacity 100%extinguishers and 50more than 60 spare cextinguishers that canspare extinguishers sExtinguishers installerequirements can be

18.4 Fire extinguisher, portable Verify type, number and location at helicopter deck

SOLAS 2000 Ch.II-2

W W

— At least two dry powtotal capacity of not ldioxide extinguishersthan 18 kg or equival

19.0 Emergency escape breathing arrangements

19.1 Emergency escape breathing device (EEBD), Verify number of devices installed in the accommodation spaces

SOLAS 2000 Ch.II-2 W W

— At least two devices

19.2 Emergency escape breathing device (EEBD), Verify number of devices installed in the machinery spaces

SOLAS 2000 Ch.II-2 W W

— Refer to the 'Fire conplan, the plan shall besurvey

20.0 Breathing air supply

20.1 Breathing air compressor unit Examine condition and test function

SOLAS 2000 Ch.II

Test RecordsW W

— Examine cleanliness supply. Start and ver

Table 5-1 QSP - Survey Activity Items (Continued)

Sl. No. ActivityReference to Rules

Procedures(Yard/DNV)

Quality Records generatedExtent of

Attendance TypicaYard DNV

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provided for each required The lifelines shall be

tored in widely separated

e fitted to permit the release t of fire. Inlets and outlets st 4.5 m above freeboard deck

nd CO2 systems. May also be s fire extinguishing systems.

n may be initiated by fire or

fied safe type.

of certified safe type. SS Jan. I400

Test local operation and rranged. Test automatic . Verify open and closed cally at dampers and

ll be capable of being ly accessible position outside d.

l Activities Comments

21.0 Fire-fighter's outfit

21.1 Verification of lifeline SOLAS 2000 Ch.II-2 W W

— One lifeline shall be breathing apparatus. fireproof.

21.2 Examine stowage SOLAS 2000 Ch.II-2 W W

— The outfits shall be spositions.

22.0 Ventilation systems for machinery spaces

22.1 Verify arrangement SOLAS 2000 Ch.II- W W

— Arrangements shall bof smoke in the evenshall be located at lea

23.0 Ventilation control and monitoring system

23.1 Test automatic shutdown of ventilation in spaces protected by gas fire extinguishing systems

SOLAS 1981 Ch.II-2

Test Records

W W

— Required for Halon aarranged for other ga

24.0 Ventilation systems for accommodation spaces

24.1 Ventilation systems for accommodation spaces, fan units Test automatic shutdown

MODU code Test Records

W W

— If arranged. Shut dowgas detection.

25.0 Ventilation systems for hazardous stores

25.1 Condition examination MODU Code W W — Fans shall be of certi

26.0 Ventilation systems for battery rooms

26.1 Condition examination MODU CodeW W — Exhaust fans shall be

2004 Pt.4 Ch.8 Sec.2

27.0 Ventilation systems for drilling areas

27.1 Ventilation systems for drilling areas, ducting Test function of fire dampers

MODU code Test Records

W W

— Perform spot checks.remote operation if aoperation if arrangedposition indication loremotely if arranged

27.2 Ventilation systems for drilling areas, fan units Test remote stop

MODU Code-W W

— Power ventilation shastopped from an easithe space being serve

27.3 Test function MODU Code Test Records W W — Test start and stop

Table 5-1 QSP - Survey Activity Items (Continued)

Sl. No. ActivityReference to Rules

Procedures(Yard/DNV)

Quality Records generatedExtent of

Attendance TypicaYard DNV

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ossible from at least two tside hazardous areas. ast cover: 1. Ventilation, r. 2. Main electric power. 3. ower.utside enclosed spaces shall

ighting required for escape blow-out preventer control system, public address pplied radio communication

above

nd statutory related testing s carried out satisfactorilynd statutory related testing s carried out satisfactorilynd statutory related testing s carried out satisfactorily

l Activities Comments

28.0 Emergency shut down safety system

28.1 Test selective shut down of ventilation and ignition sources

MODU and DNV-OS-A101

Test Records

W W

— Shut down shall be pstrategic locations ouSelectivity shall at leexcept combustion aiEmergency electric p

28.2 Verify Ex-protection of live equipment after shut down

MODU Code and DNV-OS-A101 W W — Equipment located o

be suitable for zone 228.3 Verify operability of

emergency systems after emergency shut down

Vessel operation manual, MODU Ch.6.5 and DNV-OS-A101

Test Records

W W

— At least emergency land disembarkation, system, general alarmsystem and battery-suinstallations

E. HVAC and Other Similar Systems Should be added using the examples

1.0 Testing and Commissioning

1.0 Survey Category I Systems DNV-OS-D101 & DS-OS-E101

Testing and Commissioning Records W W — Verify that all class a

and commissioning i1.2 Survey Category II Systems DNV-OS-D101 &

DS-OS-E101Testing and Commissioning Records W U/R — Verify that all class a

and commissioning i1.3 Survey Category III Systems DNV-OS-D101 &

DS-OS-E101Testing and Commissioning Records W U/R — Verify that all class a

and commissioning i

Table 5-1 QSP - Survey Activity Items (Continued)

Sl. No. ActivityReference to Rules

Procedures(Yard/DNV)

Quality Records generatedExtent of

Attendance TypicaYard DNV

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Recommended Practice DNV-RP-A204, September 2011 Page 23 – APPENDIX A Categorization of Systems for Testing and Commissioning

APPENDIX A CATEGORIZATION OF SYSTEMS FOR

TESTING AND COMMISSIONING

Table A-1 Category 1 Systems for Commissioning (for Integration)No. Name of the System Integrated with1 Fire Main System F&G/Deluge/control2 Inergen System F&G/HVAC/PA3 Fire Water Deluge System F&G4 Main Diesel Generator PMS&S/T&DP5 Sea Water Cooling System Consumer Capacity Test6 Thruster S.W. Cooling System S/T7 Thruster S/T8 11Kv Switchboard PMS9 690V HPU MCC SIT10 690V Drilling VFD Switchboard SIT11 690V Thruster VFD Switchboard DP/PMS12 230V AC UPS ESD13 230V AC UPS Battery ESD14 230V AC UPS Main Distribution Board ESD15 230 AC UPS DB ESD16 ICMS, Fire And Gas, ESD & DP

With Sensor And Reference System ESD/HVAC

17 Telecom System ESD18 Column And Pontoon Machinery Rooms Ventilation Systems ESD19 Electrical And Auxiliary Machinery Rooms Ventilation Systems ESD20 Engine Rooms Ventilation Systems ESD21 Port/Stbd/Aft Machinery Rooms Ventilation Systems ESD22 LQ HVAC ESD23 Power Management System DRILL/DP24 Dynamic Positioning System Test (DPS) CONTROL25 Machinery Unmanned Test E0

Table A-2 Category II Systems for Commissioning (for Integration)No. Name of the System Integrated with1 Ballast System Semi Recovery Test2 Aux. Cooling F.W. System S/T & SIT3 460V LV Switchboard S/T4 230V LV Switchboard S/T

Table A-3 Category I Systems for Commissioning (as independent systems)No. Name of the System1 Lifeboat & Launch System2 Mob Boat Launch Device System3 Column Room Lift4 emergency bilge system5 Emergency Shut Off System (Quick closing valves)6 Drill Floor Elevator7 Escape Chute8 230V AC UPS 9 230V AC UPS Battery10 230V AC UPS Main Distribution Board11 230 AC UPS DB

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Recommended Practice DNV-RP-A204, September 2011 APPENDIX A Categorization of Systems for Testing and Commissioning – Page 24

12 Water Tight Door13 Helideck Fire-Fighting System14 Inclining Experiment & Light Weight Measurement Procedure15 Dynamic Positioning System Test (DPS)

Table A-4 Category II Systems for Commissioning (as independent systems)No. Name of the System1 Misc.Lifesaving Equipment2 Helicopter Refueling System3 Ballast System4 Dirty Drain System5 Fire Main System6 Inergen System7 Fire Water Deluge System8 Main Diesel Generator9 Steam Generating System10 Sea Water Cooling System11 Starting Air System For Main Engine12 Thruster S.W. Cooling System13 Sewage & Gray Water Discharge System14 Anchor Winches15 Thruster 16 Bilge System17 Diesel Gen. F.W Cooling System18 11Kv Switchboard19 690V HPU MCC20 690V Drilling VFD Switchboard21 690V Thruster VFD Switchboard22 Nav. And Signal Light23 U-Light And Foghorn24 Obstruction Light25 Remote Sounding System26 ICMS, Fire And Gas, ESD & DP With Sensor And Reference System27 Telecom System 28 HPU For V/V Operation29 Ram Rig Travelling Yokes Main/Aux.30 Tong Lift System31 LIR / HVAC Room, HVAC 32 DDM-1000-HY-RR/DDM-650-HY-RR33 Rotary Table Main/Aux.(Including Power Slips) 34 DAT System35 Guideline Winch & Tensioner System36 LP/HP Nitrogen System37 Mud Bucket38 Bulk Powder Handling System39 Mud Storage And Transfer System40 Mud Mixing And Additive System41 Mud Supply System42 Mud Return And Treatment System43 Pontoon Mud, Brine, Oil Storage & Transfer System System44 BOP Package45 Diverter Package46 Tubular and Riser Feeding Machine/Shuttle, Main Rig

Table A-3 Category I Systems for Commissioning (as independent systems) (Continued)No. Name of the System

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Recommended Practice DNV-RP-A204, September 2011 Page 25 – APPENDIX A Categorization of Systems for Testing and Commissioning

47 Lower Guiding Arm including Heads and Rail, Main/Aux48 Trolley For Riser Guiding49 Riser Chute50 DP/DC, Casing & Riser Fingerboard51 Direct Lift Bridge Crane DP/DC/CSG, Main Rig/Aux. Rig52 Hydraulic Roughneck MH 189953 Multi Scope Arm (Casing Modem)54 Hydraulic Cathead, Brake Out, including Wire55 Tail in Arm56 Multi Manipulator Arm (DFMA)57 Piperack Gantry Crane58 Riser Handling Crane (w/ Rail)59 BOP Skid/X-Mas/ LMRP Transportation/Handling60 Miscellaneous Guides61 Access Basket62 BOP Overhead Crane/X-mas Tree Overhead Crane 63 Underhull Guiding Main/Aux.64 Overhull Guiding65 Utility Winch & Manrider Winch66 Burner Boom67 Ringline HPU And Distribution System68 Ramrig HPU And Distribution System69 Dual Derrick Simultaneous Operation70 Integrated BOP & Riser Handling System71 Integrated Drill String Test (Simulated Spud-in Mode)72 LQ HVAC73 Power Management System74 Navigation Equipment75 Machinery Unmanned Test76 Anchor Test77 PA Coverage Measurement

Table A-5 Category III Systems for Commissioning (as independent system)No. Name of the System1 Monorail System2 Air Winches & Towing Equipment3 Drill Water System4 Deck Bilge System5 Service Air System6 Steam & Drain System7 Seawater Service System8 Aux. Cooling F.W. System9 Diesel Oil Transfer & Drain System10 Lub. Oil Storage, Transfer & Drain System11 Distilled & Make-Up Water System12 Potable & Sanitary Supply System13 Cold Starter Generator14 MGPS (Marine Growth)15 Heat Trace System16 460V LV Switchboard17 230V LV Switchboard18 Small Power DB

Table A-4 Category II Systems for Commissioning (as independent systems) (Continued)No. Name of the System

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Recommended Practice DNV-RP-A204, September 2011 APPENDIX A Categorization of Systems for Testing and Commissioning – Page 26

Note:

1) New Technology and Applications including Changes to Approved Design: Applications of new technology andnon-traditional applications of existing technology shall be approved by DNV. Any changes to design that isalready approved by DNV shall be submitted to DNV for re-approval e.g., scaling up equipment/design, etc. Inmost cases, such changes will be treated as Survey Category 1 for follow up during construction, mechanicalcompletion, testing and commissioning.

2) Additional systems based on the choice of additional class notations should be added in addition to the above.

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19 Lighting And Small Power20 Shore Connection Box21 Column And Pontoon Machinery Rooms Ventilation Systems22 Electrical And Auxiliary Machinery Rooms Ventilation Systems23 Engine Rooms Ventilation Systems24 Port/Stbd/Aft Machinery Rooms Ventilation Systems25 HVAC Duck Air Leak Test Procedure for Hull & Topside26 ICCP27 Pneumatically Operated Door28 Provision Cold Store & Freezer System29 Noise Level Measurement30 Vibration Level Measurement31 Helideck Drains

Table A-6 Category I Systems for Commissioning (CRANE)No. Name of the System1 Deck Crane

Table A-5 Category III Systems for Commissioning (as independent system) (Continued)No. Name of the System

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