DMC 80 U / FD duoBLOCK DMU 100 P duoBLOCK Universal …€¦ · · 2018-05-15DMU 80 P / FD...
Transcript of DMC 80 U / FD duoBLOCK DMU 100 P duoBLOCK Universal …€¦ · · 2018-05-15DMU 80 P / FD...
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DMU 80 P / FD duoBLOCK®
DMC 80 U / FD duoBLOCK®
DMU 100 P duoBLOCK®
DMC 100 U duoBLOCK®
DMU 125 P / FD duoBLOCK®
DMC 125 U / FD duoBLOCK®
World Premieres
4th Generation duoBLOCK®
Universal milling machines for 5-sided / 5-axis machining
DMU / DMC duoBLOCK®
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DMU / DMC P / U / FD duoBLOCK® Series
The new standard in 5-axis machining.
Applications and parts
Highlights
Control technology
Overview
Technical specifications
DMG MORI 5-axis machines with a highly stable duoBLOCK® design offer 30% greater precision, performance, dynamics and efficiency for unmatched parts quality. From challenging materials in aerospace to demanding surface quality in tool and mold making, the 4th Generation duoBLOCK® Series is optimized for manufacturing success.
MotorsportSteering knuckle for
Infinity Red Bull Formula 1 racecar
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Tool and mold making Tube form
Energy technology Drill head for oil / gas drilling
AerospaceChassis component
Mechanical engineeringMold carrier for PET bottles
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30%
30%
30%
Applications and parts
Highlights
Control technology
Overview
Technical specifications
4th Generation duoBLOCK® – your competitive advantage!
Unrivaled!
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DMU / DMC P / U / FD duoBLOCK® Series
Unrivaled
Precision
+ 30% greater precision
+ Precision package with complete feed drive cooling
+ Comprehensive cooling features
+ Improved temperature response
+ Spindle Growth Sensor (SGS)
Performance
+ 30% greater rigidity
+ powerMASTER 1000 motor spindle with 737.6 ft. / lbs. & 103.3 hp.
+ 5X torqueMASTER® with 958.8 ft. / lbs. & 49.6 hp.
+ Table with 76% greater rigidity
+ Ball screw with 2.0 in. diameter
+ 2.2 in. diameter linear guides
With the new duoBLOCK® Series, every part can be a masterpiece. Comprehensive cooling features and the optimized rigidity of the redesigned duoBLOCK® frame provides impressive accuracy and performance. The more rigid duoBLOCK® body delivers 30% greater stability and precision while the innovative wheel magazine offers exceptional flexibility with capacity for 453 tools - all on a compact footprint.
Note: Machine performance data may vary due to environmental and operating conditions.
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Efficiency
+ 30% less energy use
+ Compact footprint, small wheel magazine, and fast setup
+ Maximum machine utilization
+ Low maintenance and impressive ergonomics with unrestricted accessibility
+ B-axis: improved interference contour & greater rigidity!
CELOS®
+ CELOS® from DMG MORI for comprehensive management, documentation and visualization of jobs, processes and machine data.
+ CELOS® offers an ever-growing portfolio of APPs and is compatible with your company’s existing programs and IT systems.
4th GenerationduoBLOCK®
PrecisionPerformance Efficiency CELOS®
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Applications and parts
Highlights
ê Precision
Control technology
Overview
Technical specifications
DMU / DMC P / U / FD duoBLOCK® Series
A precision masterpiece every time!
Impressive long-term accuracy is achieved through comprehensive cooling features. The precision package also offers complete feed drive cooling and machine bed tempering for up to 30% greater parts precision.
Fully cooled feed drive
Standard cooling features
Headstock
Headstock housing Motor spindle Motor (B-axis)
NC rotary table
Motor (C-axis) Gears (C-axis)
Base unit
Motor (Y / Z-axis) Feed (X / Y / Z-axis)
Ball screw bearing Linear guides (X / Y / Z)
Symmetrical column cooling via column cooling bars
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30%
Precision Performance Efficiency CELOS®
4th Generation duoBLOCK®
3rd Generation duoBLOCK®
Others
30% better temperature response
through efficient cooling features
Precision package with coolant
temperature control(optional)
Ball screw nut (X / Y / Z)
Motor (X-axis)
Cooling bars on the machine bed
Thermal shield
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76%
12% 20%
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Applications and parts
Highlights
ê Rigidity / Performance
Control technology
Overview
Technical specifications
DMU / DMC P / U / FD duoBLOCK® Series
Unmatched rigidity for maximum performance!
Precision Performance Efficiency CELOS®
Industry leader!
4th Generation duoBLOCK®
3rd Generation duoBLOCK®
Others
The overall stability of the precision duoBLOCK® design was improved by 30% through strengthened components and structural optimization (via FEM calculation).
And, the impressive powerMASTER 1000 motor spindle delivers maximum rigidity with 737.6 ft. / lbs. of torque for unbeatable cutting performance.
Rigidity increase:
B-axisnc rotary taBle Base assemBly
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130%
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powerMASTER 1000
powerMASTER 1000
130% increased torque
4th Generation duoBLOCK®
3rd Generation duoBLOCK®
Others
Motor spindle:powerMASTER CAT50 Big Plus
9,000 rpm / 103.9 ** hp. / 737.6 ** ft. / lbs.
* Optional, ** 15% DC (2 min.)
1 Optimized components
12% greater rigidity through an elevated column and wider support structure
2 Size 50 ball screw in all axes
Large drive systems and inner-cooled ball screws (standard)
3 Size 55 linear guides in all axes
Wide linear guides for 5,511.6 lbs. maximum table loads
4 Larger YRT bearing on the B-axis and C-axis
Increased rigidity through larger bearing diameter
5 Optimal 3-point support
3.9 in. wider support base
60.3 hp. 100%
427.8 ft./lbs. 100%
72.4 hp. 40%
103.9 hp. 15%516.3 ft./lbs. 40%
737.6 ft./lbs. 15%107.3
67.1
53.6
20.1
737.6
516.3
442.5
73.8
Torque(ft./lbs.)
Spe
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pm.)
Power(hp.)
20 740
3,00
0
9,00
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10
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WH
5
10
15
21
25 KW
H
30%
Applications and parts
Highlights
ê Efficiency
Control technology
Overview
Technical specifications
Precision Performance Efficiency CELOS®
DMU / DMC P / U / FD duoBLOCK® Series
Greater efficiency!
energy s av ings
4th Generation duoBLOCK®
3rd Generation duoBLOCK®
Ch
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Cooling unit main spindle
other
The new duoBLOCK® Series reduces energy consumption by up to 30% through intelligent needs-based systems for greater machine availability and efficient machining. It also features a compact tool magazine and space-optimizing footprint with easy access for maintenance.
Save energy with efficiency features
* Energy savings from complete machining of a part on the new 4th Generation duoBLOCK®
27.8 in.
66.7
ft.
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39.8
ft.
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easy acces s t o t h e work area
DMU / DMC P / U / FD duoBLOCK® Series
The obvious choice!
Conventional chain magazine* New wheel magazine*
* DMU 80 P duoBLOCK®
Compact magazineThe most compact wheel magazine on the market, with a 41% smaller footprint (vs. prior machines).
Example: SK50 toolholder with 123 stations
Easy maintenanceThe fluid box has a large window for easy access and maintenance.
The duoBLOCK® has always set benchmarks with its spacious cubical work area that offers optimal accessibility from three sides. Large service doors make fast, ergonomic setup easy while crane loading from above to the table center is unrestricted.
27.8 in.
66.7
ft.
2
39.8
ft.
2
26.9 ft.2 savings
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41%
DMU / DMC P / U / FD duoBLOCK® Series
Innovation in every detail!
4th Generation duoBLOCK®
3rd Generation duoBLOCK®
Others
41% smaller footprint
with 123-station magazine
Highlights
+ Setup during machining (2 wheels required)
+ Smallest magazine on the market (41% narrower with 123 stations)
+ Up to 453 tool stations: max. 5.6 sec. setup
+ Patented design
+ Quick 0.5 sec. tool changes (0.8 sec. with the HSK-A100)
+ Reliable tool intake via protective holder
+ No disassembly for transport required – max. 123 (SK50) / 183 (SK40) tools for size 80 & max. 63 tools for size 100 / 125
Applications and parts
Highlights
ê Innovation
Control technology
Overview
Technical specifications
Unmatched flexibility and productivity – the innovative wheel magazine offers setup during machining on a 41% smaller footprint. It also features quick 5.6-second setup (453 tools) with 0.5-second tool switching, even for short machining processes.
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–30°
+180°2
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Precision Performance Efficiency CELOS®
DMU / DMC P / U / FD duoBLOCK® Series
Powerful! 5X-torqueMASTER®
80% more torque
958.8 ft. / lbs., 49.6 hp. power, SK50 / HSK-A100 toolholder & max. 6,300 rpm.
B-axis with a motor spindleUniversal 5-axis milling head (gear-driven) for improved interference contour and greater rigidity!
4th Generation duoBLOCK®
3rd Generation duoBLOCK®
Others
1 20% greater rigidity with large YRT bearing
Enhanced B-axis rigidity with a 45° swivel plane
2 Integrated cable carrier
Improved interference contour and quality through better housing seals as well as longer service life thanks to rail-guided cables
20%
20% greater
rigidity
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Applications and parts
Highlights
Control technology
ê CELOS®
Overview
Technical specifications
Precision Performance Efficiency CELOS®
Simplified machining. Seamlessmachine and IT systems integration.
ERGOline® panel with a 21.5˝ multi-touch display on a SIEMENS control.
Easy
User-friendly control interface for the latest high-tech machine tools from DMG MORI.
Familiar
Consistent management, documentation and visualization of jobs, procedures and technical data.
Compatible
Compatible with PPS / ERP systems, CAD / CAM products and all CELOS® APPs.
Just like a smartphone –direct access via the"APP MENU" to all available applications.
SMARTkey®
Personalized access to the machine and control.
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CELOS® provides a consistent user interface for all high-tech DMG MORI machines. It also delivers comprehensive management, documentation, and visualization of job processes and machine data while the growing portfolio of APPs (16 currently) simplifies preparation and systematic job automation.
CELOS® APPs – 3 examples:
DMU / DMC P / U / FD duoBLOCK® Series
– From the idea to the finished product.
JOB MANAGERSystematic job planning, management, and preparation.
+ Machine-specific development and configuration of new orders
+ Clearly organized storage of all production-relevant data and documents
+ Simple visualization of orders, including the NC program, resources, etc.
JOB ASSISTANTJob-specific processing.
+ Menu-guided machine setup and interactive order processing
+ Reliable error prevention via notification windows and confirmation steps
TOOL HANDLINGFaster setup with post-machining magazine configuration analysis for subsequent jobs.
+ Display job-specific tool requirements with automatically generated loading list
+ Automatically generated tool unloading list, based on subsequent job requirements
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Applications and parts
Highlights
Control technology
ê Software and cycles
Overview
Technical specifications
STANDARD
Machine Protection
Control (MPC)
Machine protection via quick shutoff function
Vibration sensor on the milling spindle
Quick shutoff function with learning capability
Process monitoring via bar graphs
Milling spindle bearing condition diagnosis
Grinding
Unbeatable surface quality
Grinding via universal milling machine
Inner, outer and face grinding
Grinding wheel dressing cycle
Spindle Growth
Sensor (SGS)
Greater precision by spindle displacement measuring
Axial displacement measuring of rotors versus stator in real time
Displacement compensation via the CNC control
Application Tuning
Cycle (ATC)
Process optimization with the push of a button
Process-specific feed drive tuning
Faster machining and unbeatable part quality (subject to workpiece weight)
Exclusive DMG MORI Technology Cycles
3D quickSET®
Quick and easy for unrivaled precision
Toolkit to check and correct the kinematic accuracy of 4- and 5-axis machine configurations
All head variants and table axis configurations
Interpolated turning
Face and recess machining (no milling / turning table)
Circular machining on the inner and outer part perimeter
Spindle situated perpendicular to direction of movement
L measuring sensor package
Expanded surveying capabilities with L measuring sensor
Web pocket and groove measuring
Inaccessible area measuring
Single-point measuring
Manual and automatic calibration packages
Multi-tool
Time savings with efficient tool use
Multiple “sister tools” on the standard toolholder
Faster tool changing and more available stations
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DMU / DMC P / U / FD duoBLOCK® Series
Effective CNCs for reliableand precise machining.
Operate 4.5 on SIEMENS 840D solutionline control
+ Simple interactive program with identical "look & feel" for turning and milling machining
+ New SINUMERIK Operate user interface
+ ATC*, 3D quickSET®*
+ Powerful 32-bit multi-processor system with controller and 1 GB of RAM
+ Fast 0.6 ms block processing
+ Preview function for up to 150 NC blocks (parameterized)
+ Graphical simulation and overview of the machining process with 3D representation and live animation during machining
+ DECKEL MAHO MDynamics package for improved surface quality with faster machining during surface smoothing machining
* Optional
HEIDENHAIN TNC 640 control
+ Unique, highly detailed 3D simulation graphics
+ Newly optimized TNC user interface
+ HSCI – Heidenhain Serial Controller Interface
+ Shop floor or DIN / ISO programming
+ Fastest program generation via plain-text programming
+ Graphical programming
+ Dynamic Collision Monitoring (DCM)
+ ATC*, 3D quickSET®*
+ Powerful processing (Intel i7-3, dual-core)
+ Newly optimized ADP movement guidance for improved surface quality and faster machining (0.5 ms block processing)
+ Dynamic preview function (no block limitations)
+ Adaptive feed control (AFC) & trochoidal milling comes standard, optional: active chatter control (ACC)
* Optional
The new duoBLOCK® Series can be equipped with a Siemens 840D solutionline control (featuring the new ERGOline® panel, 21.5˝ monitor and CELOS®) or a Heidenhain TNC 640 control (featuring the 19˝ ERGOline® panel). Many exclusive software cycles for enhanced machining are also available: ATC, MPC, 3D quickSET® and DMG Virtual Machine.
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Applications and parts
Highlights
Control technology
Overview
Technical specifications
DMU / DMC P / U / FD duoBLOCK® Series
4th Generation duoBLOCK® for 30% greater precision, performance & efficiency!
Highlights:
+ Precision: 30% greater parts precision with fully water-cooled feed drive
+ Performance: 30% greater rigidity for unmatched machining results
+ Efficiency: 30% energy savings with intelligent, needs-based systems
+ Impressive flexibility and fast machining with the new B-axis, featuring 20% greater rigidity and a 210º swivel range (with integrated cable carrier)
+ Fast, innovative wheel magazine with 0.5 second tool changing and up to 453 tools on a compact footprint
+ Quick rotary pallet changer for setup during machining (comes standard)
+ Milling & turning in on setup on a DirectDrive table (max. speed: 800 rpm.)
DMU 80 P duoBLOCK® DMU 100 P duoBLOCK® DMU 125 P duoBLOCK®
Travel (X / Y / Z) in. 31.5 / 41.3 / 33.5 39.4 / 49.2 / 39.4 49.2 / 49.2 / 39.4
Table size in. ø 35.4 × 27.6 ø 43.3 × 35.4 ø 49.2 × 43.3
Load weight lbs. 3,306.9 4,850.2 5,511.6
Workpiece dimensions in.
63.0
43.3
63.0
49.2
57.1
37.4
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Wheel magazine
Tables Pallet changer
Machine bed and column
1 to 5 wheels, up to 453 tools (DMC)
Milling heads
5X-torqueMASTER®
A-axis B-axis
The duoBLOCK® Series modular design with standard-equipped B-axis.
NC Rotary table (DMU)
Milling / Turning table (DMU)
Milling / turning pallet table (DMC)
NC Pallet table (DMC)
Pallet changer (DMC)
DMC 80 U duoBLOCK® DMC 100 U duoBLOCK® DMC 125 U duoBLOCK®
Travel (X / Y / Z) in. 31.5 / 41.3 / 33.5 39.4 / 49.2 / 39.4 49.2 / 49.2 / 39.4
Table size in. ø 31.5 × 24.8 ø 39.4 × 31.5 ø 39.4 × 31.5
Load weight lbs. 3,086.5 4,409.2 4,409.2
Workpiece dimensions in.
63.0
39.4
63.0
49.2
57.1
35.4
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DMU P / FD and DMC U / FD duoBLOCK® Series
DMU FD and DMC FD duoBLOCK® – maximum efficiency through complete machining on one machine.
DMU 80 FD duoBLOCK® DMC 80 FD duoBLOCK® DMU 125 FD duoBLOCK® DMC 125 FD duoBLOCK®
Travel (X / Y / Z) in. 31.5 / 41.3 / 33.5 31.5 / 41.3 / 33.5 49.2 / 49.2 / 39.4 49.2 / 49.2 / 39.4
Table size in. ø 31.5 ø 31.5 × 24.8 ø 49.2 ø 43.3
Load weight lbs. 2,866.0 2,645.5 5,070.6 4,409.2
Workpiece dimensions in.
57.1
35.4
57.1
35.4
63.0
49.2
Applications and parts
Highlights
Control technology
Overview
Technical specifications
63.0
49.2
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Milling / turning cycles for every requirement
+ Exclusive DECKEL MAHO milling / turning cycles
+ Measuring cycles for the (L-) measuring sensor: calibrate in the work area and measure grooves, heels, etc.*
+ Long tool pivoting for the workpiece
+ Automatic speed adjustment to minimize viabration during machining*
+ Multi-station tools (up to 9 cuts)*
* Optional
Standard milling / turning cycles
+ Recessing, undercutting, metal removal, threading, etc.
+ Milling and turning tool measurement
+ Imbalance detection, control, and monitoring
+ Measuring data storage and secure transfer
Milling & milling / turning
Grinding + Inner, outer and surface grinding
Highlights
+ Measuring cycle: dressing station calibration
+ Dressing cycle: grinding wheel dressing
+ Surface grinding cycle: surface smoothing on round sections, centrally clamped workpieces
+ Longitudinal grinding cycle: cylindrical surface smoothing on centrally clamped workpieces
Grinding package features
+ Linear guides and ball screws with additional wipers
+ Sealing air for all linear measuring systems
+ Reduced lubrication intervals
+ Supplemental maintenance compliance
+ Dressing station
+ Centrifugal filter
+ Sensors for dressing, tool measurement and practical probing
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DMU / DMC P / U / FD duoBLOCK® Series
Application examples
Applications and parts
Highlights
Control technology
Overview
Technical specifications
ê Application examples
ê Integrated technology
Knuckle – dimensions (unfinished part): 10.6 × 8.3 × 12.6 in. Machining time: 24 hrs., setups: 3
Industry Motorsport Spindle 18,000 rpm.
Tools 77 Power 46.9 hp.
Material Aluminum alloy Torque 95.9 ft. / lbs.
Machining focus: surfaces of 0.4 Ra up to 0.6 Ra, exact position and measuring tolerance, includes 3 + 2 positions & complete simultaneous 5-axis machining
Chassis components – dimensions: 42.5 × 24.0 × 8.3 in. Machining time: 23 hrs., setups: 3
Industry Aerospace Gear spindle 6,300 rpm.
Tools 21 Power 42.9 hp.
Material Titanium (10-2-3) Torque 811.3 ft. / lbs.
Machining focus: 43% faster machining, 0.0002 in. positioning precision, effective heavy-duty package, exceptional surface quality (Ra 0.00002 in.)
Tube form – dimensions: 26.8 × 18.5 × 13.2 in. Machining time: 4 hrs. & 56 min., setups: 2
Industry Mold making Spindle 12,000 rpm.
Tools 6 Power 69.7 hp.
Material Aluminum (C45) Torque 317.2 ft. / lbs.
Machining focus: max. Ra 0.35 surface quality, 3 + 2 axis & simultaneous 5-axis machining, 2 workpieces on 1 machine
Mold for PET bottles – dimensions: 15.7 × 14.2 × 15.7 in.Machining time: 86 min., setups: 3
Industry Mechanical engineering Spindle 12,000 rpm.
Tools 62 Power 69.7 hp.
Material GGG60 Torque 317.2 ft. / lbs.
Machining focus: complete machining, including in-process measuring with automatic contours, fully automated serial machining via a pallet system (FMS) with workpiece loading by robot
Drilling head – dimensions: 13.0 × 1.6 × 15.7 in.Machining time: 18 hrs., setups: 1
Industry Oil / gas drilling Spindle 12,000 rpm.
Tools 20 Power 59.0 hp.
Material 21CrNiMo2 (1.6523) Torque 212.4 ft. / lbs.
Machining focus: machining time reduced from 70 hours to 18 hours (75% faster), negative angle machining with the angled head, Ra 0.00004 in. surface quality, complete machining in one setup
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16 years of milling / turning experience and over 1,000 machines sold
+ Complete turning and milling on one machine and in one setup with Direct Drive technology for up to 800 rpm.
+ Powerful milling / turning table with 3,982.8 ft. / lbs.
+ Low per-part costs and the highest precision through fast machining and streamlined logistics with fewer steps and less downtime
+ Exclusive DMG MORI milling / turning cycles
+ Fast machining and greater precision by eliminating setup processes
+ Smaller investment cost and better floor space utilization by using only one machine
+ Oil mist filter and shatterproof glass panels (comes standard)
+ Combined tool measuring
+ Greater workpiece weights (5,070.6 lbs.) and dimensions (ø 49.2 in.)
+ Electronic balancing
Maximum productivity with complete machining on
duoBLOCK® FD Series machines
1 2 3 4 5 6 7 8 9 10
Complete machining process:1 machine4 machining steps300% productivity increase
Conventional machining process:3 machines10 machining steps
MillingTurningDrilling
Threading
SetupReclamping
MillingTurningDrilling
Threading
Unclamping
Machine 1
TurningSetup
ReclampingTurning Setup
MillingDrilling
Threading
SetupReclamping
MillingDrilling
ThreadingSetup
Precision turning
Unclamping
Machine 1 Machine 2 Machine 3
DMU / DMC 80 FD, DMU / DMC 125 FD – complete machining process
Single-purpose machines – conventional machining process
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3
Applications and parts
Highlights
Control technology
Overview
Technical specifications
ê Application examples
ê Integrated technology
DMG MORI gearMILL®
Gear machining – complete machining.
Highlights
+ Complete machining on one machine for cost and space savings:
Turning Drilling Gear milling
+ Soft and hard machining
+ Gear quality Bevel gear: DIN ≤ 5 Spur gear: DIN ≤ 6 (depending on pitch circle diameter)
1: Turning 2: Threading 3: Gear milling with standard tools
DMG MORI gearMILL® software –
widest selection of gear machining machining
DMG MORI gearMILL® highlights
+ Tooth geometry calculation of spur gears, straight and angular gear teeth, double angular teeth (double helical gears), couplings
+ Tooth geometry calculation of bevel spur gears with straight and angular gear teeth, spiral teeth, shaft angle (equal to or not equal to 90º), with and without axial offset (hypoid)
+ Tooth geometry calculation of worm gears, and wheels, ZA flank profile, ZN flank profile, ZI flank profile
+ Create individual contact patterns
+ Custom flank and profile modifications
+ Create 4- / 5-axis milling paths
+ Create 3D measurements
+ Machine simulation
+ Quality control on the CNC milling machine via output protocol
+ Custom training with technology transfer
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ULTRASONIC technology integration
Unparalleled range of materials withULTRASONIC & milling on one machine.
ULTRASONIC is a promising technology for complex for virtually any industry that requires geometry machining with advanced materials. Through kinematic overlap of the tool rotation with an additional oscillation, normally challenging materials can now be machined economically with high quality results. Minimal process forces enable thin filament machining and offer longer tool service life by significantly reducing material micro-cracks. Depending on the material, surface finishes of Ra <0.000004 in. are also possible.
ULTRASONIC advantages
+ Minimized process forces deliver Ra < 0.000008 in. surface quality, fewer material micro-cracks, and longer tool service life
+ Up to 2x higher removal rates vs. conventional grinding
+ Self sharpening tools via diamond micro-splinters
+ Efficient particle rinsing in the work area
ULTRASONIC integration via HSK: how it works
When changing to the HSK toolholder, the ULTRASONIC frequency is inductively transferred from the fixed transmitter segment at the spindle tip to the rotating coil on the HSK holder.
ULTRASONIC HSK-63 actuator system
ULTRASONIC HSK-100 actuator system
max. 18,000 rpm. max. 12,000 rpm.
1: Finish grinding of a chemically resistant Si-quartz pump housing on an ULTRASONIC 125 FD duoBLOCK® 2: ULTRASONIC 60 FD duoBLOCK®: thin-walled lightweight structures in a Zerodur mirror carrier 3: Silicon nitride camera housing
Receiver coil
Transmitter Segment
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Applications and parts
Highlights
Control technology
Overview
Technical specifications
ê Tool magazines
ê Milling heads
DMU / DMC P / U / FD duoBLOCK® Series
Innovative milling heads and intelligent tool management.
A-axis + Flexible complex mold machining with
up to -30º angles
+ Full use of the X-axis travel for every A-axis angle
+ Optimal interference contour when using angle heads in the work area
+ User-friendly axis kinematics with the 90º swivel plane position
B-axis + Complete 5-axis milling
+ Minimal work area loss thanks to the 45º swivel plane position
+ Short overhang / distance (from tool to X-slide guides)
+ Rigid milling head for good damping and limited leverage force with the 45º swivel plane position
+ Impressive milling characteristics regardless of applied machining force direction
+ No axis clamping required
+ Also available as a 5X torqueMASTER® gear spindle with up to 958.8 ft. / lbs. of torque
A-axis B-axis
SK40 / CAT 40 / HSK-A63 SK40 / CAT 40 / HSK-A63
– SK50 / CAT 50 / HSK-A100
NEW!
271
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Maximum tool dimensions and tool magazine configurations for size 80, 100, & 125
SK40 / CAT 40 / HSK-A63
Toolholder SK40 (HSK-A63)*
Magazine type / Stations, max. 453 stations
Dimensions (occupied adjacent stations) in. ø 3.1 // length 21.7** / 25.6
Dimensions (unoccupied adjacent stations) in. ø 4.7 // length 21.7** / 25.6
Dimensions (drilling bar bridge) in. ø 11.0 × 6.3 // length 13.8 (15.7*)
Weight lbs. 33.1
Torque, max. ft. / lbs. 18.4
Chip-to-chip time (HSK) sec. 4.2 (for 80 Series)
SK50 / CAT 50 / HSK-A100
Toolholder SK50 (HSK-A100)*
Magazine type / Stations, max. 303 stations
Dimensions (occupied adjacent stations) in. ø 4.3 // length 21.7** / 25.6
Dimensions (unoccupied adjacent stations) in. ø 7.9 // length 21.7** / 25.6
Dimensions (drilling bar bridge) in. ø 15.7 × 11.0 // length 15.7 (18.5*)
Weight lbs. 66.1
Torque, max. ft. / lbs. 51.6
Chip-to-chip time (HSK) sec. 4.5 (for 80 Series)
Wheel magazine: how it works 1 Select tool on wheel 2
2 Free pathway (3 empty stations) for the shuttle on wheel 1 by rotating the wheels
3 Shuttle (double gripper) travels to selected tool, lifts tool from holder, and transfers tool to spindle
4 Switch tool and retract double gripper
SK40 / HSK-A63 SK50 / HSK-A100
Number of wheels 1 2 3 4 5 1 2 3 4 5
Number of tools 40 63 123 183 273 363 453 40 63 123 183 243 303
DMU 80 / 100 / 125 P, DMU 80 FD * * * * * * *DMC 80 / 100 / 125 U, DMC 80 FD – –
DMU 125 FD – – – – – – –
DMC 125 FD – – – – – – – –
* FD only on HSK-A toolholder, ** DMU 80 P / FD duoBLOCK®
Standard, Optional, * Upon request
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41 2 3
5
1: Machining system with 3 machining centers, double-deck linear storage with 52 stations & central tool magazine with 400 stations 2: Manufacturing cell for hydraulic components 3: Fully automated machining of gearboxes 4: DMC H duoBLOCK® with RS7 / 12 5: RS7 rotary storage
Flexible manufacturing cells
+ 6x DMC H duoBLOCK®
with workpiece handling
+ Prioritized machining on the next available machine
+ Simultaneous machining of 3 different parts
Applications and parts
Highlights
Control technology
Overview
Technical specifications
ê Automation
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DMU / DMC P / U / FD duoBLOCK® Series
duoBLOCK® – ideal for customautomation solutions.
Workpiece handlingMachines with / without
pallet changer
Pallet handlingMachines without
pallet changer
Pallet handlingMachines with pallet changer
Automation solutions
Articulating robotic arm
Gantry loader
RS7: 5-pallet rotary storage (7 pallets / system) – – –
RS12: 10-pallet rotary storage (12 pallets / system) – –
Container solution – –
Flexible pallet systems (linear storage) – –
Customization / peripherals
Central tool magazines
Washing
Deburring
Measuring
Workpiece marking
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Applications and parts
Highlights
Control technology
Overview
Technical specifications
ê Performance diagrams
Motor spindle: SK50 / HSK-A100
12,000 rpm. // 59.0 hp. // 212.4 ft. / lbs.
Motor spindle: powerMASTER SK50 / HSK-A100
9,000 rpm. // 72.4 hp. // 516.3 ft. / lbs.
Motor spindle: SK40 / HSK-A63
12,000 rpm. // 46.9 hp. // 95.9 ft. / lbs.
Motor spindle: SK40 / HSK-A63
18,000 rpm. // 46.9 hp. // 95.9 ft. / lbs.
DMU / DMC P / U / FD duoBLOCK® Series
Performance diagrams
conditions reflect 40% DC
Motor spindle: HSK-A63
24,000 rpm. // 34.9 hp. // 62.7 ft. / lbs.
25.5 hp. 100%
34.9 hp. 40%
44.3 ft./lbs. 100%
62.7 ft./lbs. 40%
20 63 160
400
1,00
0
2,50
0
6,30
0
12,0
00
18,0
0024
,000
53.6
26.8
13.4
6.7
2.7
1.3
501.5
232.3
92.2
36.9
18.4
5.9
Spe
ed(r
pm.)
Power(hp.)
Torque(ft./lbs.)
33.5 hp. 100%
64.2 ft./lbs. 100%
46.9 hp. 40%
95.9 ft./lbs. 40%
20
2,20
0
4,00
0
6,30
0
12,0
00
53.6
26.818.8
10.7
6.7
3.41.7
0.8
368.8
232.3
184.492.259.0
23.29.2
3.7
Spe
ed(r
pm.)
Power(hp.)
Torque(ft./lbs.)
14,0
00
25 kW 100%
46.9 hp. 40%
63.4 ft./lbs. 100%
95.9 ft./lbs. 40%
20
2,00
0
15,0
00
18,0
00
46.9
26.8
10.7
6.7
2.1
1.3
0.8
368.8
232.3
92.259.0
14.8
7.4
3.7
Spe
ed(r
pm.)
Power(hp.)
Torque(ft./lbs.)
42.9 hp. 100%
59.0 hp. 40%
137.9 ft./lbs. 100%
212.4 ft./lbs. 40%
20
1,00
01,
400
2,45
0
4,06
0
8,00
0
10,0
00
12,0
0053.6
33.5
13.4
6.74.22.7
464.7
295.0
147.5
118.0
73.846.5
3.7
Spe
ed(r
pm.)
Power(hp.)
Torque(ft./lbs.)
60.3 hp. 100%
427.8 ft./lbs. 100%
72.4 hp. 40%
103.9 hp. 15%516.3 ft./lbs. 40%
737.6 ft./lbs. 15%
20 740
3,00
0
9,00
0
107.3
67.1
53.6
20.1
737.6
516.3
442.5
73.8
Power(hp.)
Tourqe(ft./lbs.)
Spe
ed(r
pm.)
56.3 hp. 100%
221.3 ft./lbs. 100%
69.7 hp. 40%
317.2 ft./lbs. 40%
20 50
1,00
0
2,50
0
6,30
0
12,0
00
67.1
26.8
13.4
6.7
2.7
1.3
1.2
737.6
368.8
184.4
73.8
36.9
18.4
7.4
3.7
Spe
ed(r
pm.)
Power(hp.)
Torque(ft./lbs.)
Motor spindle: SK50 / HSK-A100
12,000 rpm. // 69.7 hp. // 317.2 ft. / lbs.
31
Gear spindle: 5X torqueMASTER® SK50 / HSK-A100
6,300 rpm. // 49.6 hp. // 958.8 ft. / lbs. (optional 8,000 rpm.)
Universal Many spindle options, including an 18,000 rpm. motor spindle with 95.9 ft. / lbs. or the new high- performance 9,000 rpm. powerMASTER motor spindle with max. 737.5 ft. / lbs. and 103.3 hp.
Spindle selection
Speed // ToolholderPower (40 / 100% DC), torque (40 / 100% DC)Spindle run-up time
12,000 rpm. // SK40 / HSK-A63*46.9 / 33.5 hp., 95.9 // 63.4 ft. / lbs.0 – 12,000 rpm.: 1.4 sec.
18,000 rpm. // SK40 / HSK-A63*46.9 / 33.5 hp., 95.9 // 63.4 ft. / lbs.0 – 18,000 rpm.: 2.2 sec.
24,000 rpm. // HSK-A6334.9 / 25.5 hp., 62.7 // 44.3 ft. / lbs.0 – 24,000 rpm.: 3,5 sec.
6,300 rpm. (optional 8,000 rpm.) // SK50 / HSK-A100*49.6 / 36.2 hp., 958.8 // 599.6 ft. / lbs.
9,000 rpm. // SK50 / HSK-A100*103.9** / 72.4 / 60.3 hp., 737.6** // 516.3 // 427.8 ft. / lbs.0 – 9,000 rpm.: 2.2 sec.
12,000 rpm. // SK50 / HSK-A100*59.0 / 42.9 hp., 212.4 // 137.9 ft. / lbs.0 – 12,000 rpm.: 3.5 sec.
12,000 rpm. // SK50 / HSK-A100*69.7 / 56.3 hp., 317.2 // 221.3 ft. / lbs.0 – 12,000 rpm.: 4.5 sec.
15,000 rpm. // HSK-A100*69.7 hp., 298.0 ft. / lbs.0 – 12,000 rpm., 4.7 sec.
* Optional, ** 15% DC (2 min.)
Only clockwise spindle rotation data shown. Counterclockwise spindle data available by request.
Motor spindle: HSK-A100
15,000 rpm. // 69.7 hp. // 295.0 ft. / lbs.
36.2 hp. 100%
612.9 ft./lbs. 100% 49.6 hp. 40%
958.8 ft./lbs. 40%
20 190
400
1,40
0
8,00
0
85.8
42.9
21.5
10.7
5.4
2.7
1,510.5
377.6
94.4
23.6
Spe
ed(r
pm.)
Power(hp.)
Torque(Nm)
69.7 hp. 40%
56.3 hp. 100%
206.5 ft./lbs. 100%
298.0 ft./lbs. 40%
15,0
00
1,00
0
1,31
01,
710
100
10,0
00
67.1
60.3
53.6
46.9
40.2
33.5
295.0
258.1
221.3
184.4
Spe
ed(r
pm.)
Power(hp.)
Torque(Nm)
147.5
110.6
73.8
36.9
26.8
20.1
13.4
6.7
32
1 2 3
Applications and parts
Highlights
Control technology
Overview
Technical specifications
ê Machining examples
Motor spindle: 12,000 rpm. // 46.9 hp. // 95.9 ft. / lbs.
High-performance milling High-performance drilling Tapping
Workpiece material Steel (Ck45) Steel (Ck45) Steel (Ck45)
Material removal rate 13.7 in.3 / min. 12.5 in.3 / min. –
Tool Milling head D = 80 (6 inserts) Insert drill D = 44 Tap M20
Speed 995 rpm. (Vc = 9,842.5 ipm.) 905 rpm. (Vc = 4,921.3 ipm.) 240 rpm. (Vc = 590.6 ipm.)
Feed rate 58.7 ipm. (Fz = 0.01 in.) 5.3 ipm. (Fz = 0.006 in.) 23.5 ipm. (Fz = 0.1 in.)
Cutting width / depth 0.1 / 2.4 in. – / – – / –
1 2 3
Motor spindle: 18,000 rpm. // 46.9 hp. // 95.9 ft. / lbs.
High-performance milling High-performance drilling Tapping
Workpiece material Steel (Ck45) Steel (Ck45) Steel (Ck45)
Material removal rate 14.8 in.3 / min. 13.1 in.3 / min. –
Tool Milling head D = 80 (6 inserts) Insert drill D = 44 Tap M24
Speed 995 rpm. (Vc = 9,842.5 ipm.) 905 rpm. (Vc = 4,921.3 ipm.) 80 rpm. (Vc = 236.2 ipm.)
Feed rate 63.4 ipm. (Fz = 0.01 in.) 5.6 in. (Fz = 0.006 in.) 9.4 ipm. (Fz = 0.1 in.)
Cutting width / depth 0.1 / 2.4 in. – / – – / –
1 2 3
DMU / DMC P / U / FD duoBLOCK® Series
High-performance milling, drilling and tapping.
33
4 5 6
Torque spindle: powerMASTER 9,000 rpm. // 103.9* hp. // 737.6* ft. / lbs.
High-performance milling High-performance drilling Tapping
Workpiece material Steel (Ck45) Steel (Ck45) Steel (Ck45)
Material removal rate 102.5 in.3 / min. 54.9 in.3 / min. –
Tool Milling head D = 100 (11 inserts) Insert drill D = 100 Tap M42
Speed 900 rpm. (Vc = 11,023.6 ipm.) 673 rpm. (Vc = 7,874.0 ipm.) 60 rpm. (Vc = 315.0 ipm.)
Feed rate 551.2 ipm. (Fz = 0.06 in.) 4.5 ipm. (Fz = 0.007 in.) 10.6 ipm. (Fz = 0.2 in.)
Cutting width / depth 0.08 / 2.4 in. – / – – / –
* 15% DC (2 min.)
4 5 6
Motor spindle: 12,000 rpm. // 59.0 hp. / 212.4 ft. / lbs.
High-performance milling High-performance drilling Tapping
Workpiece material Steel (Ck45) Steel (Ck45) Steel (Ck45)
Material removal rate 49.6 in.3 / min. 43.2 in.3 / min. –
Tool Milling head D = 100 (7 inserts) Insert drill D = 70 Tap M30
Speed 1,255 rpm. (Vc = 15,511.8 ipm.) 1,023 rpm. (Vc = 8,858.3 ipm.) 106 rpm. (Vc = 393.7 ipm.)
Feed rate 114.2 ipm. (Fz = 0.01 in.) 7.3 ipm. (Fz = 0.007 in.) 14.6 ipm. (Fz = 0.1 in.)
Cutting width / depth 0.1 / 3.1 in. – / – – / –
4 5 6
Torque spindle: 12,000 rpm. // 69.7 hp. // 317.2 ft. / lbs.
High-performance milling High-performance drilling Tapping
Workpiece material Steel (Ck45) Steel (Ck45) Steel (Ck45)
Material removal rate 52.7 in.3 / min. 48.8 in.3 / min. –
Tool Milling head D = 160 (9 inserts) Insert drill D = 80 Tap M42
Speed 1,000 rpm. (Vc = 19,685.0 ipm.) 900 rpm. (Vc = 8,858.3 ipm.) 46 rpm. (Vc = 236.2 ipm.)
Feed rate 70.9 ipm. (Fz = 0.008 in.) 5.7 ipm. (Fz = 0.006 in.) 8.1 ipm. (Fz = 0.2 in.)
Cutting width / depth 0.2 / 4.7 in. – / – – / –
4 5 6
34
Applications and parts
Highlights
Control technology
Overview
Technical specifications
DMU / DMC P / U / FD duoBLOCK® Series
Technical specificationsDMU 80 P / FD dB® DMU 100 P dB® DMU 125 P / FD dB®
Work area
X- / Y- / Z-axis in. 31.5 × 41.3 × 33.5 39.4 × 49.2 × 39.4 49.2 × 49.2 × 39.4
Distance (spindle center - table)
Milling head (horizontal) in. 2.0 to 35.4 2.0 to 41.3 2.0 to 41.3
Milling head (vertical) in. –11.8 to 29.5 –11.8 to 37.4 –11.8 to 37.4
Distance (spindle nose - table)
Milling head (horizontal) in. –7.9 to 33.5 –7.9 to 41.3 –7.9 to 41.3
Milling head (vertical) in. 5.9 to 39.4 5.9 to 45.3 5.9 to 45.3
Table / Clamping area / Workpiece
NC rotary table rpm. 40 35 35
Table size in. Ø 35.4 × 27.6 Ø 43.3 x 35.4 Ø 49.2 × 43.3
Table load, max. lbs. 3,306.9 4,850.2 5,511.6
Milling / turning table (FD) rpm. 800 – 500
Table size in. Ø 31.5 – Ø 49.2
Table load, max. lbs. 2,866.0 – 5,070.6
NC controlled swivel milling head (B-axis) Standard Standard Standard
Swivel range (0 = vertical / 180 = horizontal) degrees –30 to 180 –30 to 180 –30 to 180
Rapid traverse and feed rate rpm. 30 30 30
5-axis options
5X torque MASTER® (NC controlled B-axis with gear spindle)
Swivel range (0 = vertical / 180 = horizontal) degrees 0 to +180 0 to +180 0 to +180
Rapid traverse and feed rate rpm. 30 30 30
NC controlled swivel milling head (A-axis)
Swivel range (0 = vertical / 180 = horizontal) degrees –120 / +10 –120 / +10 –120 / +10
Rapid traverse and feed rate rpm. 30 30 30
Main spindle
Integrated motor spindle rpm. 12,000 12,000 12,000
Toolholder SK 40 / HSK-A63* SK 40 / HSK-A63 SK 40 / HSK-A100*
Power (40 / 100% DC) hp. 46.9 / 33.5 46.9 / 33.5 46.9 / 33.5
Torque (40 / 100% DC) ft. / lbs. 95.9 / 63.4 (FD: 81.9 / 56.8)
95.9 / 63.4 95.9 / 63.4(FD: 212.4 / 130.5)
Tool changer
Toolholder SK40 SK40 SK40
Tool magazine, wheel stations 40 (63, 123) 40 (63, 123) 40, 63 (123)
Linear axes (X / Y / Z)
Feed / rapid traverse speed ipm. 2,362.2 2,362.2 2,362.2
Acceleration ft. / sec.2 23.0 19.7 / 16.4 / 19.7 19.7 / 16.4 / 19.7
Feed force lbf. 2,922.5 / 2,922.5 / 2,023.3 3,372.1 / 4,046.6 / 4,046.6 3,372.1 / 4,046.6 / 4,046.6
P max. (X / Y / Z) – VDI DGQ 3441 / ISO-230-2 in. 0.0002 0.00023 0.00023
P smax. (X / Y / Z) – VDI DGQ 3441 / ISO-230-2 in. 0.00015 0.0002 0.0002
Machine specifications
Footprint, base machine (incl. chip conveyor without internal coolant supply) ft.2 201.3 279.9 290.6
Machine height (standard machine) in. 122.0 133.9 133.9
Machine weight lbs. 34,171.7 54,013.3 57,320.2
*HSK-A toolholder comes standard on FD machines
35
DMC 80 U / FD dB® DMC 100 U dB® DMC 125 U / FD dB®
Work area
X- / Y- / Z-axis in. 31.5 × 41.3 × 33.5 39.4 × 49.2 × 39.4 49.2 × 49.2 × 39.4
Distance (spindle center - table)
Milling head (horizontal) in. 2.0 to 35.4 0.8 to 40.2 0.8 to 40.2
Milling head (vertical) in. –11.8 to 29.5 –11.8 to 37.4 –11.8 to 37.4
Distance (spindle nose - table)
Milling head (horizontal) in. –7.9 to 33.5 –7.9 to 41.3 –7.9 to 41.3
Milling head (vertical) in. 5.9 to 39.4 4.7 to 44.1 4.7 to 44.1
Table / Clamping area / Workpiece
NC rotary table rpm. 40 35 35
Table size in. Ø 31.5 × 24.8 Ø 39.4 × 31.5 Ø 39.4 × 31.5
Table load, max. lbs. 3,086.5 4,409.2 4,409.2
Milling / turning table (FD) rpm. 800 – 500
Table size in. Ø 31.5 – Ø 43.3
Table load, max. lbs. 2,645.5 – 4,409.2
NC controlled swivel milling head (B-axis) Standard Standard Standard
Swivel range (0 = vertical / 180 = horizontal) degrees –30 to 180 –30 to 180 –30 to 180
Rapid traverse and feed rate rpm. 30 30 30
5-axis options
5X torque MASTER® (NC controlled B-axis with gear spindle)
Swivel range (0 = vertical / 180 = horizontal) degrees 0 to +180 0 to +180 0 to +180
Rapid traverse and feed rate rpm. 30 30 30
NC controlled swivel milling head (A-axis)
Swivel range (0 = vertical / 180 = horizontal) degrees –120 / +10 –120 / +10 –120 / +10
Rapid traverse and feed rate rpm. 30 30 30
Main spindle
Integrated spindle motor rpm. 12,000 12,000 12,000
Toolholder SK 40 / HSK-A63* SK40 / HSK-A63 SK40 / HSK-A 100*
Power (40 / 100% DC) hp. 46.9 / 33.5 46.9 / 33.5 46.9 / 33.5
Torque (40 / 100% DC) ft. / lbs. 95.9 / 63.4 (FD: 81.9 / 56.8)
95.9 / 63.4 95.9 / 63.4(FD: 212.4 / 130.5)
Tool changer
Toolholder SK40 SK40 SK40
Tool magazine, wheel stations 63 (123 / 183 / 273 / 363 / 453)
63 (123 / 183 / 273 / 363 / 453)
63 (123 / 183 / 273 / 363 / 453)
Linear axes (X / Y / Z)
Feed / rapid traverse speed ipm. 2,362.2 2,362.2 2,362.2
Acceleration ft. / sec.2 23.0 19.7 / 16.4 / 19.7 19.7 / 16.4 / 19.7
Feed force lbf. 4,046.6 / 4,046.6 / 2,023.3 3,372.1 / 4,046.6 / 4,046.6 3,372.1 / 4,046.6 / 4,046.6
P max. (X / Y / Z) – VDI DGQ 3441 / ISO-230-2 in. 0.00019 0.00023 0.00023
P smax. (X / Y / Z) – VDI DGQ 3441 / ISO-230-2 in. 0.00015 0.00019 0.00019
Machine specifications
Footprint, base machine (incl. chip conveyor without internal coolant supply) ft.2 230.3 300.3 321.8
Machine height (standard machine) in. 133.9 153.5 153.5
Machine weight lbs. 45,194.8 58,422.5 62,831.7
36
Applications and parts
Highlights
Control technology
Overview
Technical specifications
ê Options
DMU 80 P / FD dB® DMU 100 P dB® DMU 125 P / FD dB®
Table options (manual)
Clamping hydraulics for working table
Toolholder
HSK-A63 / BT40 / CAT40 HSK-A for milling / turning machines (standard)
HSK-A100 / BT50 / CAT50 HSK-A for milling / turning machines (standard)
Automation / Measurement / Monitoring
3D quickSET®
Infrared measuring sensor: Heidenhain TS640 / Renishaw PP60 (OMP 60)
Tool measuring in the work area via a NT hybrid Blum laser
Tool break control (mechanical) in the tool magazine
Combined tool measuring in the work area, laser system for milling tools, 3D sensor for turning tools (FD)
– (FD)
Status light (4-color)
Coolants / Chip disposal
Machining package: coolant unit (158.5 gal.) paper band filter, internal coolant supply (580.1 psi.)
Standard
Standard
Standard
Machining package: coolant unit (258.9 gal.) paper band filter, internal coolant supply (580.1 psi.)
Internal coolant supply (1,160.3 psi.), frequency-controlled
Coolant temperature control for internal coolant supply system (158.5 / 258.9 gal.)
Rinsing gun, with pump (14.5 psi. // 10.6 gal. / min.)
Minimal lubrication, internally through the spindle center & externally via nozzles
Oil and emulsion mist filter system (standard for FD)
Air cooling through spindle center
Heidenhain TNC 640 control (optional)
Application Tuning Cycle (ATC)
TNC 640 electronic hand wheel
Interface for tool magazine loading station
Active Chatter Control (ACC)
SIEMENS 840D solutionline Operate control (optional)
SIEMENS 840D electronic hand wheel
Interface for tool magazine loading station
DECKEL MAHO MDynamics package
Additional options
Shatterproof glass viewing panes (standard for FD)
Machining mode 4 “process monitoring during machining”
Precision package
Heavy-duty package
Optional
DMU / DMC P / U / FD duoBLOCK® Series
Options
37
DMC 80 U / FD dB® DMC 100 U dB® DMC 125 U / FD dB®
Table options (manual)
Clamping hydraulics for working table
Toolholder
HSK-A63 / BT40 / CAT40 HSK-A for milling / turning machines (standard)
HSK-A100 / BT50 / CAT50 HSK-A for milling / turning machines (standard)
Automation / Measurement / Monitoring
3D quickSET®
Infrared measuring sensor: Heidenhain TS640 / Renishaw PP60 (OMP 60)
Tool measuring in the work area via a NT hybrid Blum laser
Tool break control (mechanical) in the tool magazine
Combined tool measuring in the work area, laser system for milling tools, 3D sensor for turning tools (FD)
– (FD)
Status light (4-color)
Coolants / Chip disposal
Machining package: coolant unit (158.5 gal.) paper band filter, internal coolant supply (580.1 psi.)
–
–
–
Machining package: coolant unit (258.9 gal.) paper band filter, internal coolant supply (580.1 psi.)
Standard
Standard
Standard
Internal coolant supply (1,160.3 psi.), frequency-controlled
Coolant temperature control for internal coolant supply system (158.5 / 258.9 gal.)
Rinsing gun, with pump (14.5 psi. // 10.6 gal. / min.)
Minimal lubrication, internally through the spindle center & externally via nozzles
Oil and emulsion mist filter system (standard for FD)
Air cooling through spindle center
Heidenhain TNC 640 control (optional)
Application Tuning Cycle (ATC)
TNC 640 electronic hand wheel
Interface for tool magazine loading station
Active Chatter Control (ACC)
SIEMENS 840D solutionline Operate control (optional)
SIEMENS 840D electronic hand wheel
Interface for tool magazine loading station
DECKEL MAHO MDynamics package
Additional options
Shaterproof glass viewing panes (standard for FD)
Machining mode 4 “process monitoring during machining”
Precision package
Heavy-duty package
38
Applications and parts
Highlights
Control technology
Overview
Technical specifications
ê Floor plans
DMU 80 P / FD duoBLOCK®
Side view Top view (40-station wheel magazine)
DMU 100 P duoBLOCK®
Side view Top view (63-station wheel magazine)
DMU 125 P / FD duoBLOCK®
Side view Top view (63-station wheel magazine)
DMU / DMC P / U / FD duoBLOCK® Series
Floor plans
120.
4 Tr
ansp
ort
hei
gh
t
175.8
143.
9 O
il m
ist
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Chip conveyor
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37.5
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Hydraulic clamping
241.9
Chip conveyor
39
DMC 100 U duoBLOCK®
Side view Top view (63-station wheel magazine)
DMC 125 U / FD duoBLOCK®
Side view Top view (63-station wheel magazine)
DMC 80 U / FD duoBLOCK®
Side view Top view (63-station wheel magazine)
144
.0 O
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filt
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120.
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Chip conveyor
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171.
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Chip conveyor
DMG MORI USA2400 Huntington Blvd, Hoffman Estates, IL 60192Tel: (847) 593-5400, Fax: (847) [email protected], www.dmgmori.com
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he m
achi
nes
depi
cted
her
e m
ay in
clud
e so
me
optio
ns, e
quip
men
t and
CN
C a
ltern
ativ
es.