Visit us www.djgrp.com

Call 316-775-2774

• D-J ENGINEERING INC

• D-J EXTRUDING

• D-J AEROSPACE

• D-J FAA REPAIR STATION

• D-J COMPOSITES

ABOUT US:

- DJE was established in 1992 supporting the Aerospace industry.

- DJE specialized in Manufacturing, Aircraft maintenance, repair and overhaul.

- DJE is globally located in 5 locations.

- DJE is 100% committed to Quality, On-time delivery, and Customer satisfaction.

Overview of SERVICES

INTRODUCTION TO DJ ENGINEERING INC. DJE is a premier manufacturer for complex machined Parts supporting Aerospace and Defense industries.

Machine Facts Center Category Description Size

6-Axis Jomach Horizontal – 7,500 RPM 1104" x 120" x 96"

6-Axis Jomach Horizontal – 7,500 RPM 1104" x 120" x 96"

5-Axis 360° Dual Head Independent “Y” Axis 4,500 RPM 720” x 160” x 55”

5-Axis 360° Dual Head Independent “Y” Axis 4,500 RPM

5-Axis 3 Spindle Gantry – 4,000 RPM 720" x 120" x 48"

5-Axis FZ-30-5 Bridge 360° Head – 18,000 RPM 160” x 112” x 40”

5-Axis 30V Rail 10,000 RPM 480" x 70" x 25"

5-Axis 30V Bridge 4,000 RPM 168" x 70" x 25"

5-Axis 800 7,000 RPM 80" x 36" x 36"

5-Axis PC 60/V 4,000 RPM 60" x 20" x 20"

5-Axis PC 120/V 4,000 RPM 120" x 50" x 36"

5-Axis SL-V50 Plus Waterjet

5-Axis Seramill 90° Head 4,000 RPM 315" x 93" x 39"

5-Axis Milling machine

5-Axis Milling machine

4-Axis HM-80S incremental dual pallet rotary table 15k RPM

4-Axis ACE-H100 dual pallet/dual table indexing 4500 RPM

4-Axis A77 incremental dual pallet rotary table 10,000 RPM

3-Axis VMC 4000GT-DW 2 Spindle 4,000 RPM 160" x 102" x 32.3"

3-Axis V3100 4000 RPM 120" x 39" x 32"

3-Axis High Velocity 4,500 RPM 240" x 36" x 30"

3-Axis 2000P 4,000 RPM 80" x 36" x 36"

3-Axis MCV-760BP 4,000 RPM 30" x 20" x 20"

3-Axis 100HP Dual Head Abrasive Flo-WaterJet

3-Axis TV 146 55" X 24" X 25"

D-J Engineering, Inc. CNC mills range in size from small 3-axis mills and lathes to huge 5-axis gantry machines, capable of producing parts up to 60’ in length. We have acquired and maintain a variety of equipment to ensure that we can produce nearly anything. Our large 5-axis CNC mills allow us to produce complex parts with fewer setups and increased accuracy. Our smaller 3-axis mills and our 4-axis pallet centers help to provide the right machine for those smaller parts with tight tolerances. We buy equipment strategically to not only add capacity, but also capability.

Machining/Milling

Large Cargo Freighter

Lower Fwd. Main Hinge

Raw Material: Stainless Steel

15-5 PH Forging: Approx. 7000 lbs.

Machined to 600 lbs. final product

50” Titanium Hog out

80” Long Hog out

15-5 PH Stainless Steel Engine Mount.

Machining/Milling

The Real Deal WIP

Assemblies D-J Engineering has completed assemblies such as the

B-52 Engine Strut, KC-135 Crew Entry Doors and Spoilers, FA-18 Blue Angel Oil

Tanks, the 767 Tanker/Transport Floor Beam Assemblies, and the Aerial Refueling

Boom Structure and Skins. As an “Integrator” D-J Engineering, Inc. has developed

a top-notch assembly team.

Assemblies

20 Sub Assemblies

• 170 Hardware Items

• 251 Detail Parts, consisting of:

- 25 Machined (casting, plate, bar, etc..)

- 67 Alum. Extrusions

- 110 Alum. Sheet Metal

- 7 Steel Sheet Metal

- 17 Items Purchased Complete (springs,

shims, etc…)

- 25 Misc. Manufactured Items (tubing, phenolic

sheet, etc..)

100% of the parts for both projects were fabricated in

house, using DJE owned resources exception to this rule

being painting and NDT.

Assemblies

100% of the parts for both projects were fabricated in house, using DJE owned resources exception to this rule

being painting and NDT.

Assemblies

100% of the parts for both projects were fabricated in house, using DJE owned resources exception to this rule

being painting and NDT.

Inspection & Quality assurance Our products fly.

Quality is non-negotiable.

As an ISO-9001 and AS 9100 certified

supplier, we take pride in delivering only

the best. If you have unique quality

requirements, we will cooperate with your

team to make certain that your standards

become ours.

Precision products require precision tools.

We have two Coordinate Measurement

Machines (CMM’s), four Laser Trackers, a

hand-held optical laser scanner, hardness

and conductivity meters.

• Ultrasonic Inspection

• Through Transmission

• Pulse Echo

• C-Scan

• Eddy Current

• Magnetic Particle

• Dye Penetrant

• Conductivity Testing

NDI/NDT CAPABILITIES and equipment

D-J Engineering, Inc. 219 W. 6th Ave

Augusta, KS 67010

Telephone: (316) 775-2774

Fax: (316) 775-4840

Visit us www.djgrp.com

We’ve gone GLOBAL!! Check us out

CONTACT

Linh Simmons

Director of Business Development

Cell: 316.350.4789

Office: 316.775.1212